阅读说明：本技术 一种新材料弯折加工模具及其使用方法 (New material bending processing die and use method thereof ) 是由 张梦寐 于 2021-08-05 设计创作，主要内容包括：本发明提供一种新材料弯折加工模具及其使用方法,涉及机械加工技术领域,以解决现有的新材料弯折加工模具在使用时,由于模具夹持结构复杂,缺少合理的锁紧机构,导致其拆卸和更换操作复杂,同时模具容易发生偏移,而且模具在冲压过程中,其运行方式不够平稳,导致板料弯折精度降低的问题,包括工作台；所述工作台上方设有两处滑轨,且两处滑轨呈平行方式分布,并且两处滑轨之间设有第一夹板。本发明中卡块通过卡槽与第一夹板相卡接,且插杆贯穿第一夹板,并且第一压缩弹簧支撑于卡块和卡槽侧壁之间,而且插杆端部通过锁紧螺母控制,通过第二夹板和第一夹板对右模具进行固定夹持,避免使用过程中右模具发生偏移,保证右模具固定的稳定性。(The invention provides a new material bending processing die and a use method thereof, relates to the technical field of machining, and aims to solve the problems that when the existing new material bending processing die is used, due to the fact that a die clamping structure is complex and a reasonable locking mechanism is lacked, the disassembling and replacing operations are complex, the die is easy to deviate, and in the stamping process of the die, the operation mode of the die is not stable enough, and the bending precision of a plate is reduced; two sliding rails are arranged above the workbench and distributed in a parallel mode, and a first clamping plate is arranged between the two sliding rails. According to the clamping device, the clamping block is clamped with the first clamping plate through the clamping groove, the inserting rod penetrates through the first clamping plate, the first compression spring is supported between the clamping block and the side wall of the clamping groove, the end part of the inserting rod is controlled through the locking nut, and the right die is fixedly clamped through the second clamping plate and the first clamping plate, so that the right die is prevented from being deviated in the use process, and the stability of fixing the right die is ensured.)

1. A new material bending processing die and a use method thereof are characterized in that: a new material bending processing die comprises a workbench;

two sliding rails are arranged above the workbench, the two sliding rails are distributed in a parallel mode, and a first clamping plate is arranged between the two sliding rails;

a second clamping plate is arranged on one side of the first clamping plate, and a right mold is arranged between the first clamping plate and the second clamping plate and is controlled by a locking assembly;

an adjusting frame is arranged on the left side of the top end of the workbench, and a sleeve is arranged at the top of the adjusting frame;

the sleeve pipe right side is equipped with left mould, and left mould and right mould are corresponding to left mould and right mould all are located between the slide rail of two places.

2. The new material bending die set according to claim 1, wherein: the slide rail includes support post, supporting seat and dog, and two slide rail both ends bottoms all are equipped with support post, and support post and workstation fixed connection, and two slide rail right-hand members are equipped with the supporting seat, and the supporting seat is U type structure, are equipped with the dog on the supporting seat, and the dog is connected with first splint.

3. The new material bending die set according to claim 2, wherein: the first clamping plate comprises an installation rod, a buffer spring and a clamping groove, the clamping groove is formed in one side of the first clamping plate and is located at the joint of the first clamping plate and the second clamping plate, the right end of the first clamping plate is provided with the installation rod, the installation rod penetrates through the stop block in a sliding mode, the end portion of the installation rod is controlled through a locking nut, the buffer spring is sleeved on the installation rod, and the buffer spring is supported between the first clamping plate and the stop block.

4. A new material bending die according to claim 3, wherein: the second clamping plate comprises a clamping block, an inserting rod and a first compression spring, the clamping block is arranged at the right end of the second clamping plate, the inserting rod is arranged on one side of the clamping block, and the first compression spring is sleeved on the inserting rod.

5. The new material bending die set according to claim 1, wherein: the right mould includes mounting panel and ratchet groove, and right mould right-hand member is equipped with the mounting panel, and both ends all are equipped with ratchet groove about the mounting panel to two ratchet grooves are the symmetric mode and distribute.

6. The new material bending die set according to claim 1, wherein: locking Assembly includes rotor plate, spacing round bar and dwang, and the rotor plate is two and is upper and lower symmetrical mode and distributes, and all is equipped with spacing round bar on the rotor plate of two departments to spacing round bar slides and runs through the rotor plate, is equipped with the dwang between the rotor plate of two departments, and the dwang runs through first splint, and the rotor plate passes through the dwang and is connected with first splint rotation.

7. The new material bending die set according to claim 6, wherein: the limiting round rod comprises a second compression spring, a ratchet block and a baffle, the ratchet block is arranged at one end of the limiting round rod, the baffle is arranged at the other end of the limiting round rod, the second compression spring is sleeved on the limiting round rod, and the second compression spring is supported between the rotating plate and the baffle.

8. The new material bending die set according to claim 1, wherein: the left side mould includes mount pad, link and pulley, and the left side mould left end is equipped with the mount pad, and the mount pad left end is equipped with the link, and both sides all are equipped with two sets of pulleys around the mount pad, and both sides about two sets of pulleys are located the slide rail to left side mould passes through pulley and slide rail roll connection.

9. The new material bending die set according to claim 1, wherein: the sleeve pipe includes slider, push rod and cylinder, is equipped with the slider in the sleeve pipe cavity, and slider and sleeve pipe sliding connection to the slider is connected with the link, and sleeve pipe cavity left end fixed mounting has the cylinder, and the telescopic link of cylinder is connected with the slider through the push rod.

10. The use method of the new material bending processing die as claimed in claim 1, characterized by comprising the following steps:

01. firstly, when the second clamping plate and the first clamping plate are in a clamping state relative to the mounting plate, the clamping block is clamped with the first clamping plate through the clamping groove, the inserting rod penetrates through the first clamping plate, the first compression spring is supported between the clamping block and the side wall of the clamping groove, and the end part of the inserting rod is controlled through the locking nut;

02. when the mounting plate is fixedly clamped between the first clamping plate and the second clamping plate, the two rotating plates are positioned at the upper side and the lower side of the mounting plate, the position of the limiting round rod corresponds to the position of the ratchet groove, and the ratchet block is clamped in the ratchet groove;

03. the cylinder provides power, the push rod drives the sliding block to slide on the inner side of the sleeve, the sliding block is connected with the connecting frame, the left die can be pushed to slide left and right along the sliding rail, the left die and the right die are in butt joint, the stamping of plates is achieved, and therefore the using process of the device is completed.

Technical Field

The invention relates to the technical field of machining, in particular to a new material bending machining die and a using method thereof.

Background

In the process of forming and processing new materials, bending and processing are often required to be carried out on products. The bending die is a main tool for forming and processing the plate, and realizes the processing of the appearance of an article by changing the physical state of the formed material.

For example, application No.: CN202020056247.6 discloses a new material mold processing of buckling, its simple structure, reasonable in design has practical meaning and spreading value, expects to produce good economic benefits, includes a new material mold processing of buckling, its characterized in that: the device comprises a shell, wherein the shell is positioned above a base, and the top end of the shell is provided with a spray head, a pipe sleeve and a spray pipe; the device comprises a top seat, wherein the lower part of the top seat is connected to a base, a plurality of air cylinders are arranged at two ends of the top seat, a motor is arranged in the right side of the top seat, the lower part of the motor is connected to a speed reducer, two buffering telescopic rods are arranged below the speed reducer, and each buffering telescopic rod is provided with a steel block, an elastic rod and a pressing block; the reduction gear right side is connected in the dead lever, the dead lever right side is connected in the bearing, the bearing right side is connected in the pivot, the pivot top is equipped with the dead lever, the left side and the top of dead lever are fixed in the footstock.

When the existing new material bending processing die is used, due to the fact that a die clamping structure is complex and a reasonable locking mechanism is lacked, the die is complex to disassemble and replace, meanwhile, the die is prone to shifting, bending stamping of the die is affected, and in the stamping process of the die, the operation mode of the die is not stable enough, so that the bending precision of a plate is reduced.

Therefore, in view of the above, research and improvement are made on the existing structure and defects, and a new material bending processing mold and a use method thereof are provided, so as to achieve the purpose of higher practical value.

Disclosure of Invention

In order to solve the technical problems, the invention provides a new material bending processing die and a use method thereof, and aims to solve the problems that when the existing new material bending processing die is used, due to the fact that a die clamping structure is complex and a reasonable locking mechanism is lacked, the die is complex to disassemble and replace, the die is easy to deviate, bending and stamping of the die are affected, and in the stamping process of the die, the operation mode of the die is not stable enough, and the bending precision of a plate is reduced.

The invention relates to a new material bending processing die and an application method thereof, and aims and effects are achieved by the following specific technical means:

a new material bending processing die comprises a workbench; two sliding rails are arranged above the workbench, the two sliding rails are distributed in a parallel mode, and a first clamping plate is arranged between the two sliding rails; a second clamping plate is arranged on one side of the first clamping plate, and a right mold is arranged between the first clamping plate and the second clamping plate and is controlled by a locking assembly; an adjusting frame is arranged on the left side of the top end of the workbench, and a sleeve is arranged at the top of the adjusting frame; the sleeve pipe right side is equipped with left mould, and left mould and right mould are corresponding to left mould and right mould all are located between the slide rail of two places.

Further, the slide rail includes support post, supporting seat and dog, and two slide rail both ends bottoms all are equipped with support post, and support post and workstation fixed connection, and two slide rail right-hand members are equipped with the supporting seat, and the supporting seat is U type structure, are equipped with the dog on the supporting seat, and the dog is connected with first splint.

Further, first splint have been seted up the draw-in groove including installation pole, buffer spring and draw-in groove on one side of first splint, and the draw-in groove is located first splint and second splint junction, and first splint right-hand member is equipped with the installation pole, and installs the pole and slide and run through the dog to installation pole tip passes through lock nut control, and the cover is equipped with buffer spring on the installation pole, and buffer spring supports between first splint and dog.

Furthermore, the second clamping plate comprises a clamping block, an inserting rod and a first compression spring, the clamping block is arranged at the right end of the second clamping plate, the inserting rod is arranged on one side of the clamping block, and the first compression spring is sleeved on the inserting rod.

Further, the right mould includes mounting panel and ratchet groove, and right mould right-hand member is equipped with the mounting panel, and both ends all are equipped with ratchet groove about the mounting panel to two ratchet grooves are the symmetric mode and distribute.

Further, locking Assembly includes rotor plate, spacing round bar and dwang, and the rotor plate is two and is upper and lower symmetric mode and distributes, and all is equipped with spacing round bar on the rotor plate of two places to spacing round bar slides and runs through the rotor plate, is equipped with the dwang between the rotor plate of two places, and the dwang runs through first splint, and the rotor plate passes through the dwang and is connected with first splint rotation.

Further, the limiting round rod comprises a second compression spring, a ratchet block and a baffle, the ratchet block is arranged at one end of the limiting round rod, the baffle is arranged at the other end of the limiting round rod, the second compression spring is sleeved on the limiting round rod, and the second compression spring is supported between the rotating plate and the baffle.

Further, left side mould includes mount pad, link and pulley, and left side mould left end is equipped with the mount pad, and the mount pad left end is equipped with the link, and both sides all are equipped with two sets of pulleys around the mount pad, and both sides about two sets of pulleys are located the slide rail to left side mould passes through pulley and slide rail roll connection.

Further, the sleeve pipe includes slider, push rod and cylinder, is equipped with the slider in the sleeve pipe cavity, and slider and sleeve pipe sliding connection to the slider is connected with the link, and sleeve pipe cavity left end fixed mounting has the cylinder, and the telescopic link of cylinder is connected with the slider through the push rod.

The use method of the new material bending processing die comprises the following steps:

01. firstly, when the second clamping plate and the first clamping plate are in a clamping state relative to the mounting plate, the clamping block is clamped with the first clamping plate through the clamping groove, the inserting rod penetrates through the first clamping plate, the first compression spring is supported between the clamping block and the side wall of the clamping groove, and the end part of the inserting rod is controlled through the locking nut;

02. when the mounting plate is fixedly clamped between the first clamping plate and the second clamping plate, the two rotating plates are positioned at the upper side and the lower side of the mounting plate, the position of the limiting round rod corresponds to the position of the ratchet groove, and the ratchet block is clamped in the ratchet groove;

03. the cylinder provides power, the push rod drives the sliding block to slide on the inner side of the sleeve, the sliding block is connected with the connecting frame, the left die can be pushed to slide left and right along the sliding rail, the left die and the right die are in butt joint, the stamping of plates is achieved, and therefore the using process of the device is completed.

Compared with the prior art, the invention has the following beneficial effects:

1. when the second clamping plate and the first clamping plate are in a clamping state on the mounting plate, the clamping block is clamped with the first clamping plate through the clamping groove, the insertion rod penetrates through the first clamping plate, the first compression spring is supported between the clamping block and the side wall of the clamping groove, the end part of the insertion rod is controlled through the locking nut, and a right mold is fixedly clamped through the second clamping plate and the first clamping plate, so that the right mold is prevented from being deviated in the use process, and the stability of fixing the right mold is ensured;

2. when the mounting plate is fixedly clamped between the first clamping plate and the second clamping plate, the two rotating plates are positioned on the upper side and the lower side of the mounting plate, the limiting circular rods correspond to the ratchet grooves in position, the ratchet blocks are clamped in the ratchet grooves, the mounting plate is locked, when the limiting circular rods are pulled, the ratchet blocks are separated from the ratchet grooves, and the rotating plates are rotated simultaneously, so that the locking state of the mounting plate is released, therefore, the right mould is locked by the locking assembly, the structure is simple, the use and the operation are convenient, and the right mould is convenient to disassemble and replace;

3. this device is provided power by the cylinder, drives the slider through the push rod and slides at the sleeve pipe inboard, utilizes the slider to be connected with the link, can promote left mould and follow the slide rail horizontal slip, because left mould passes through pulley and slide rail roll connection, and its operation is steady to guarantee the sheet material precision of buckling.

Additional advantages, objects, and features of the invention will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the invention.

Drawings

Fig. 1 is a schematic view of the present invention.

Fig. 2 is a schematic structural diagram of the workbench and the slide rail of the invention.

Fig. 3 is a schematic view of the structure of the first clamping plate, the second clamping plate, the right mold and the locking assembly of the invention.

Fig. 4 is a schematic structural view of the first clamping plate and the second clamping plate of the invention in a separated state.

Fig. 5 is a schematic structural view of the right mold and locking assembly of the present invention in an exploded state.

Fig. 6 is an enlarged view of the portion a in fig. 5 according to the present invention.

Fig. 7 is a schematic view of the left mold structure of the present invention.

Fig. 8 is a schematic view of the structure of the casing tube in cross section view.

In the drawings, the corresponding relationship between the component names and the reference numbers is as follows:

1. a work table; 2. a slide rail; 201. supporting the upright post; 202. a supporting seat; 203. a stopper; 3. a first splint; 301. mounting a rod; 302. a buffer spring; 303. a card slot; 4. a second splint; 401. a clamping block; 402. inserting a rod; 403. a first compression spring; 5. a right mold; 501. mounting a plate; 502. a ratchet groove; 6. a locking assembly; 601. a rotating plate; 602. a limiting round rod; 6021. a second compression spring; 6022. a ratchet block; 6023. a baffle plate; 603. rotating the rod; 7. a left mold; 701. a mounting seat; 702. a connecting frame; 703. a pulley; 8. a sleeve; 801. a slider; 802. a push rod; 803. a cylinder; 9. an adjusting frame.

Detailed Description

The embodiments of the present invention will be described in further detail with reference to the drawings and examples. The following examples are intended to illustrate the invention but are not intended to limit the scope of the invention.

In the description of the present invention, "a plurality" means two or more unless otherwise specified; the terms "upper", "lower", "left", "right", "inner", "outer", "front", "rear", "head", "tail", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, should not be construed as limiting the invention. Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "connected" and "connected" are to be interpreted broadly, e.g., as being fixed or detachable or integrally connected; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Example (b):

as shown in figures 1 to 8:

the invention provides a new material bending processing die and a use method thereof, and the new material bending processing die comprises a workbench 1; two sliding rails 2 are arranged above the workbench 1, and the two sliding rails 2 are distributed in a parallel manner; as shown in fig. 2, the slide rail 2 includes a support column 201, a support base 202 and a stop block 203, the support columns 201 are respectively arranged at the bottoms of the two ends of the two slide rails 2, the support columns 201 are fixedly connected with the workbench 1, the support base 202 is arranged at the right ends of the two slide rails 2, the support base 202 is of a U-shaped structure, the stop block 203 is arranged on the support base 202, and the stop block 203 is connected with the first clamping plate 3, because the two slide rails 2 are distributed in a transverse parallel manner, the bent sheet material can slide through a blanking opening formed in the workbench 1, so that the blanking operation is facilitated; a second clamping plate 4 is arranged on one side of the first clamping plate 3, and a right mould 5 is arranged between the first clamping plate 3 and the second clamping plate 4 and is controlled by a locking assembly 6; the first clamping plate 3 comprises an installation rod 301, a buffer spring 302 and a clamping groove 303, the clamping groove 303 is formed in one side of the first clamping plate 3, the clamping groove 303 is located at the joint of the first clamping plate 3 and the second clamping plate 4, the installation rod 301 is arranged at the right end of the first clamping plate 3, the installation rod 301 penetrates through the stop block 203 in a sliding mode, the end portion of the installation rod 301 is controlled through a locking nut, the buffer spring 302 is sleeved on the installation rod 301, and the buffer spring 302 is supported between the first clamping plate 3 and the stop block 203; an adjusting frame 9 is arranged on the left side of the top end of the workbench 1, and a sleeve 8 is arranged at the top of the adjusting frame 9; the sleeve 8 right side is equipped with left mould 7, and left mould 7 is corresponding with right mould 5 to left mould 7 and right mould 5 all are located between two slide rails 2.

As shown in fig. 3 and 4, the second clamping plate 4 includes a clamping block 401, an insertion rod 402 and a first compression spring 403, the clamping block 401 is disposed at the right end of the second clamping plate 4, the insertion rod 402 is disposed at one side of the clamping block 401, and the first compression spring 403 is sleeved on the insertion rod 402;

right side mould 5 includes mounting panel 501 and ratchet groove 502, 5 right-hand members of right side mould are equipped with mounting panel 501, and both ends all are equipped with ratchet groove 502 about mounting panel 501, and two ratchet grooves 502 are the symmetric mode and distribute, when second splint 4 is clamping state to mounting panel 501 with first splint 3, fixture block 401 passes through draw-in groove 303 and first splint 3 looks joint, and inserted bar 402 runs through first splint 3, and first compression spring 403 supports between fixture block 401 and draw-in groove 303 lateral wall, and inserted bar 402 tip passes through lock nut control, carry out fixed centre gripping to right side mould 5 through second splint 4 and first splint 3.

As shown in fig. 5 and 6, the locking assembly 6 includes a rotating plate 601, a limiting round rod 602 and a rotating rod 603, the rotating plate 601 is provided with two positions and is distributed in a vertically symmetrical manner, the two rotating plates 601 are provided with the limiting round rods 602, the limiting round rods 602 slidably penetrate through the rotating plate 601, the rotating rod 603 is provided between the two rotating plates 601, the rotating rod 603 penetrates through the first clamping plate 3, and the rotating plate 601 is rotatably connected with the first clamping plate 3 through the rotating rod 603;

the limit round rod 602 comprises a second compression spring 6021, a ratchet block 6022 and a baffle 6023, wherein one end of the limit round rod 602 is provided with the ratchet block 6022, the other end of the limit round rod 602 is provided with the baffle 6023, the limit round rod 602 is sleeved with the second compression spring 6021, the second compression spring 6021 is supported between the rotating plate 601 and the baffle 6023, when the mounting plate 501 is fixedly clamped between the first clamping plate 3 and the second clamping plate 4, the two rotating plates 601 are positioned at the upper side and the lower side of the mounting plate 501, the limit round rod 602 corresponds to the ratchet groove 502, the ratchet block 6022 is clamped in the ratchet groove 502 to lock the mounting plate 501, and when the limit round rod 602 is pulled to separate the ratchet block 6022 from the ratchet groove 502, the rotating plate 601 is rotated at the same time, so that the locking state of the mounting plate 501 is released.

As shown in fig. 7 and 8, the left mold 7 includes a mounting seat 701, a connecting frame 702 and pulleys 703, the mounting seat 701 is disposed at the left end of the left mold 7, the connecting frame 702 is disposed at the left end of the mounting seat 701, two sets of pulleys 703 are disposed on the front and rear sides of the mounting seat 701, the two sets of pulleys 703 are disposed on the upper and lower sides of the slide rail 2, and the left mold 7 is connected with the slide rail 2 by the pulleys 703 in a rolling manner;

sleeve 8 includes slider 801, push rod 802 and cylinder 803, be equipped with slider 801 in the 8 cavitys of sleeve, and slider 801 and 8 sliding connection of sleeve, 8 cavitys left end fixed mounting of sleeve have cylinder 803, and the telescopic link of cylinder 803 is connected with slider 801 through push rod 802, this device is powered by cylinder 803, it slides at 8 inboards of sleeve to drive slider 801 through push rod 802, utilize slider 801 and link 702 to be connected, can promote left mould 7 and slide about slide rail 2 along slide rail, because left mould 7 passes through pulley 703 and slide rail 2 roll connection, its operation is steady.

In another embodiment, as shown in fig. 8, two sliding wheels are rotatably mounted on the front and rear sides of the sliding block 801, and when the sliding block 801 and the sleeve 8 are engaged with each other, the sliding wheels are attached to the side wall of the cavity of the sleeve 8, and when the cylinder 803 drives the sliding block 801 to slide on the inner side of the sleeve 8 through the push rod 802, the sliding block 801 can run more smoothly under the action of the sliding wheels.

The specific use mode and function of the embodiment are as follows:

firstly, when the second clamping plate 4 and the first clamping plate 3 clamp the mounting plate 501, the fixture block 401 is clamped with the first clamping plate 3 through the clamping groove 303, the insertion rod 402 penetrates through the first clamping plate 3, the first compression spring 403 is supported between the fixture block 401 and the side wall of the clamping groove 303, the end part of the insertion rod 402 is controlled by the locking nut, and the right mold 5 is fixedly clamped through the second clamping plate 4 and the first clamping plate 3;

secondly, when the mounting plate 501 is fixedly clamped between the first clamping plate 3 and the second clamping plate 4, the two rotating plates 601 are positioned at the upper side and the lower side of the mounting plate 501, the position of the limiting circular rod 602 corresponds to the position of the ratchet groove 502, the ratchet block 6022 is clamped in the ratchet groove 502, the mounting plate 501 is locked, and when the limiting circular rod 602 is pulled, the ratchet block 6022 is separated from the ratchet groove 502, and the rotating plates 601 are rotated simultaneously, so that the locking state of the mounting plate 501 is released;

in addition, the cylinder 803 provides power, the push rod 802 drives the sliding block 801 to slide on the inner side of the sleeve 8, the sliding block 801 is connected with the connecting frame 702, the left mold 7 can be pushed to slide left and right along the sliding rail 2, and the left mold 7 is connected with the sliding rail 2 in a rolling manner through the pulley 703, so that the operation mode is stable.

The embodiments of the present invention have been presented for purposes of illustration and description, and are not intended to be exhaustive or limited to the invention in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiment was chosen and described in order to best explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention for various embodiments with various modifications as are suited to the particular use contemplated.