阅读说明：本技术 一种用于光伏板铺设安装的辅助装置 (Auxiliary device for laying and installing photovoltaic panel ) 是由 胡梦婷 张雨 于 2019-10-28 设计创作，主要内容包括：本发明涉及一种用于光伏板铺设安装的辅助装置,包括两条导轨、滑动设置在两条所述导轨上的行走架、铰接安装在所述行走架上的送料架、用于支撑所述送料架的支撑调整机构、用于阻挡光伏板的装载挡框、用于输送光伏板的输送机构和用于卸掉光伏板的卸料机构,所述行走架呈H形,所述送料架包括与所述行走架顶部铰接的输送架和与所述输送架整体成型的卸料架两个部分,所述送料架从铰接安装处向下倾斜,所述装载挡框固定安装在所述输送架的上端面上；本发明提供的装置可配合工人进行光伏板的铺设安装,可降低工人搬运和安装光伏板的劳动强度,降低工人搬运过程中往返搬运的频率,可实现安装防护。(The invention relates to an auxiliary device for laying and installing a photovoltaic panel, which comprises two guide rails, a walking frame, a feeding frame, a supporting and adjusting mechanism, a loading baffle frame, a conveying mechanism and a discharging mechanism, wherein the walking frame is arranged on the two guide rails in a sliding mode, the feeding frame is arranged on the walking frame in a hinged mode, the supporting and adjusting mechanism is used for supporting the feeding frame, the loading baffle frame is used for blocking the photovoltaic panel, the conveying mechanism is used for conveying the photovoltaic panel, the discharging mechanism is used for discharging the photovoltaic panel, the walking frame is H-shaped, the feeding frame comprises a conveying frame hinged to the top of the walking frame and a discharging frame integrally formed with the conveying frame, the feeding frame inclines downwards from the hinged installation position, and the loading baffle frame is fixedly arranged on the upper end face of the; the device provided by the invention can be matched with workers to lay and install the photovoltaic panel, the labor intensity of the workers in carrying and installing the photovoltaic panel can be reduced, the frequency of reciprocating carrying in the carrying process of the workers is reduced, and the installation protection can be realized.)

1. The utility model provides an auxiliary device for installation is laid to photovoltaic board, includes two guide rails (1), slides and sets up two walking frame (2) on guide rail (1), articulated install pay-off frame (3) on walking frame (2), be used for supporting support guiding mechanism (4) of pay-off frame (3), be used for blockking the loading of photovoltaic board and keep off frame (5), be used for carrying conveying conveyor means (6) of photovoltaic board and be used for unloading discharge mechanism (7) of photovoltaic board, its characterized in that: the walking frame (2) is H-shaped, the feeding frame (3) comprises a conveying frame (31) hinged with the top of the walking frame (2) and a discharging frame (32) integrally formed with the conveying frame (31), the feeding frame (3) inclines downwards from a hinged installation position, the loading baffle frame (5) is fixedly installed on the upper end face of the conveying frame (31), and the feeding frame comprises:

the conveying mechanism (6) comprises five rotating rollers which are linearly and uniformly arranged and rotatably installed in the conveying frame (31), a conveying belt (62) sleeved on the five rotating rollers and a second hand wheel (63) fixedly connected to the end of the rotating roller at the middle position, the linear arrangement direction of the rotating rollers is consistent with the inclination direction of the conveying frame (31), and the outer surface of the conveying belt (62) is subjected to rough treatment;

unloading mechanism (7) include two stripper (71), guide arm (72) and rotate and install two-way lead screw (73) in stripper frame (32), stripper frame (32) are installed along the activity interlude respectively on two lateral walls of incline direction stripper (71), at every all install five guide arms (72) perpendicularly on the lateral wall, five guide arm (72) are along incline direction straight line evenly distributed, stripper (71) and five guide arm (72) sliding connection, two stripper (71) with two sections on two-way lead screw (73) are revolved to opposite screw thread and are corresponded threaded connection, the terminal surface of stripper (71) with the conveying surface of conveyer belt (62) flushes.

2. An auxiliary device for photovoltaic panel installation according to claim 1, characterized in that: the supporting and adjusting mechanism (4) comprises a sliding guide plate (41) fixedly arranged at the bottom of the conveying frame (31), a sliding block (42) slidably arranged on the sliding guide plate (41), a threaded sleeve (43) hinged on the sliding block (42) through a pin shaft, a screw rod (44) in threaded connection with the threaded sleeve (43), a first hand wheel (45) fixedly connected at the end part of the screw rod (44) and two supporting springs (46) with one ends hinged on the walking frame (2), the sliding guide plate (41) is provided with two parallel sliding grooves (411), the sliding block (42) is arranged in the two sliding grooves (411) in a sliding manner, the screw rod (44) is horizontally and rotatably arranged on the side wall of the walking frame (2), and the other ends of the two supporting springs (46) are correspondingly and slidably arranged in the two sliding grooves (411).

3. An auxiliary device for photovoltaic panel installation according to claim 1, characterized in that: the bottom of the discharging frame (32) is provided with a bayonet (321), four supporting rollers (322) are uniformly distributed at the bottom of the discharging frame (32) in the bayonet (321), and the four supporting rollers (322) form rectangular distribution.

4. An auxiliary device for photovoltaic panel installation according to claim 1, characterized in that: the bottom of the side surface of the loading blocking frame (5) perpendicular to the inclined direction of the feeding frame (3) is provided with a sliding-out notch (51).

5. An auxiliary device for photovoltaic panel installation according to claim 1, characterized in that: the bottom of walking frame (2) is equipped with two rows of walking wheels (21), two rows but walking wheel (21) one-to-one sliding mounting is two on guide rail (1).

6. An auxiliary device for photovoltaic panel installation according to claim 1, characterized in that: and a handle (22) is fixedly arranged on the side wall of the walking frame (2) vertical to the walking direction.

Technical Field

The invention relates to the technical field of photovoltaic panel installation aids, and particularly provides an auxiliary device for laying and installing a photovoltaic panel.

Background

With the development of modern industry, global energy crisis and air pollution problems are highlighted, traditional fuel energy is being reduced day by day, harm to the environment is highlighted, and about 20 hundred million people in the world cannot obtain normal energy supply. In this time, the attention of the world is directed to renewable energy sources, and the renewable energy sources are expected to change the energy structure of human beings and maintain long-term sustainable development, and among the renewable energy sources, solar energy is the focus of attention by the unique advantages of the renewable energy sources. Abundant solar radiation energy is an important energy source, and is inexhaustible, pollution-free, cheap and freely available for human beings. It is predicted that solar photovoltaic power generation occupies an important seat of world energy consumption in the 21 st century, and not only replaces part of conventional energy, but also will become a main body of world energy supply based on the above problems.

Photovoltaic power generation products are mainly used in three major areas: firstly, a power supply is provided for a non-electricity occasion; solar electronic products such as various solar chargers, solar street lamps and various solar grassland lamps; thirdly, grid-connected power generation; the photovoltaic power station is a photovoltaic power generation system which is connected with a power grid and transmits power to the power grid, and the photovoltaic power station is a power generation system which utilizes solar energy and is formed by electronic elements made of special materials such as a crystalline silicon plate, an inverter and the like. In the construction process of photovoltaic power plant, need lay the assembly with a large amount of photovoltaic boards, what generally adopted all arranges the photovoltaic board and installs on the support, mainly carries by the workman carries the installation that carries out the photovoltaic board, nevertheless because the laying distance of photovoltaic board of photovoltaic power plant is long, lay the area wide, and the weight of photovoltaic board itself is heavier, and the workman need make a round trip to come and go the frequency of carrying high at the in-process of laying the installation, and is very troublesome, and intensity of labour is also very big.

Based on the problems, the invention provides an auxiliary device for laying and installing a photovoltaic panel.

Disclosure of Invention

In order to solve the problems, the invention provides an auxiliary device for laying and installing photovoltaic panels, which is used for solving the problems of trouble and high labor intensity of carrying the photovoltaic panels back and forth at high frequency in the construction process of a photovoltaic power station.

In order to achieve the purpose, the invention adopts the following technical scheme to realize the purpose: the utility model provides an auxiliary device for installation is laid to photovoltaic board, includes two guide rails, the slip sets up two on the guide rail walking frame, articulated mounting in walking on the frame pay-off frame, be used for supporting the support guiding mechanism of pay-off frame, be used for blockking the loading of photovoltaic board and keep off the frame, be used for carrying the conveying mechanism of photovoltaic board and be used for the shedding mechanism who unloads the photovoltaic board, walking frame is H-shaped, the pay-off frame include with walking frame top articulated carriage and with the carriage integrated into one piece's two parts of discharge frame, the pay-off frame is followed articulated mounting department and is leaned down, loading keeps off the frame fixed mounting on the up end of carriage, wherein:

the conveying mechanism comprises five rotating rollers which are linearly and uniformly arranged and rotatably installed in the conveying frame, a conveying belt sleeved on the five rotating rollers and a second hand wheel fixedly connected to the shaft end of the rotating roller at the middle position, the linear arrangement direction of the rotating rollers is consistent with the inclination direction of the conveying frame, and the outer surface of the conveying belt is subjected to rough treatment;

the discharging mechanism comprises two discharging plates, guide rods and a bidirectional screw rod rotatably installed in the discharging frame, the discharging plates are movably installed on two side walls of the discharging frame in the inclination direction in an inserting mode respectively, five guide rods are vertically installed on each side wall and are evenly distributed along the inclination direction, the discharging plates are in sliding connection with the five guide rods, the two discharging plates are in threaded connection with two sections of threads on the bidirectional screw rod in opposite rotation directions, and the end face of each discharging plate is flush with the conveying face of the conveying belt.

Preferably, support guiding mechanism includes fixed mounting and be in the sliding guide board, the slidable mounting of carriage bottom slider on the sliding guide board, through the articulated installation of round pin axle swivel nut on the slider, with swivel nut threaded connection's screw rod, fixed connection are in a hand wheel and two one ends of screw rod tip are articulated to be installed supporting spring on the walking frame, be equipped with the spout of two parallels on the sliding guide board, slider slidable mounting is two in the spout, the screw rod horizontal rotation is installed on the lateral wall of walking frame, two supporting spring's the other end corresponds slidable mounting and is two in the spout.

Preferably, the bottom of the discharging frame is provided with a bayonet, four supporting rollers are uniformly distributed at the bottom of the discharging frame in the bayonet, and the four supporting rollers form a rectangular distribution.

Preferably, the bottom of the side surface of the loading blocking frame, which is perpendicular to the inclination direction of the feeding frame, is provided with a sliding-out notch.

Preferably, the bottom of walking frame is equipped with two rows of walking wheels, is two the walking wheel one-to-one correspondence slidable mounting is in two on the guide rail.

Preferably, a handle is fixedly mounted on the side wall of the walking frame perpendicular to the walking direction.

The technical scheme has the following advantages or beneficial effects:

1. the invention provides an auxiliary device for laying and installing photovoltaic panels, which can be matched with workers to complete auxiliary installation when the photovoltaic panels are laid and installed, on one hand, a plurality of photovoltaic panels can be transported in batches through the auxiliary device, the photovoltaic panels can be accurately conveyed to each installation position through the arranged double guide rails, on the other hand, the loaded photovoltaic panels can be conveyed to the upper position of an installation bracket through a conveying mechanism arranged in the auxiliary device, the photovoltaic panels can be placed at the installation positions of the installation bracket through a discharging mechanism, the discharging bracket has a protection effect on the photovoltaic panels, the workers can install the photovoltaic panels without additionally supporting the photovoltaic panels, in general, the auxiliary device is matched with the workers to lay and install the photovoltaic panels, the labor intensity of the workers for carrying and installing the photovoltaic panels can be reduced, and the frequency of reciprocating carrying in the carrying process of the workers can be reduced, installation protection can be realized.

2. The invention provides an auxiliary device for laying and installing photovoltaic panels, wherein a supporting and adjusting mechanism can adjust the inclination angle of a feeding frame, on one hand, the inclination angle of the feeding frame can be basically consistent with the installation inclination angle of the photovoltaic panels by adjusting and changing the inclination angle, so that the photovoltaic panels are conveniently placed on an installation support for fixing the photovoltaic panels by an unloading mechanism, and on the other hand, the photovoltaic panels are more conveniently stacked on a conveyor belt by workers by reducing the inclination angle.

Drawings

The invention and its features, aspects and advantages will become more apparent from reading the following detailed description of non-limiting embodiments with reference to the accompanying drawings. The drawings, in which like numerals refer to like parts throughout the several views and which are not necessarily drawn to scale, emphasis instead being placed upon illustrating the principles of the invention.

Fig. 1 is a front view of an auxiliary device for photovoltaic panel installation according to the present invention;

FIG. 2 is a top view of an auxiliary device for installing a photovoltaic panel according to the present invention;

FIG. 3 is a schematic view of the structure of the present invention in which the slide guide plate is installed at the bottom of the feeding frame;

fig. 4 is a front view of the loading block frame of the present invention.

In the figure: 1. a guide rail; 2. a walking frame; 21. a traveling wheel; 22. a handle; 3. a feeding frame; 31. a carriage; 32. a discharging frame; 321. a bayonet; 322. supporting the rollers; 4. a support adjustment mechanism; 41. a sliding guide plate; 411. a chute; 42. a slider; 43. a threaded sleeve; 44. a screw; 45. a first hand wheel; 46. a support spring; 5. loading the stop frame; 51. sliding out of the notch; 6. a conveying mechanism; 61. a rotating roller; 62. a conveyor belt; 63. a second hand wheel; 7. a discharge mechanism; 71. a stripper plate; 72. a guide bar; 73. a bidirectional screw rod.

Detailed Description

The following detailed description of the embodiments of the present invention will be given with reference to the accompanying drawings for the purpose of providing those skilled in the art with a more complete, accurate and thorough understanding of the concept and technical solution of the present invention, and to facilitate the implementation thereof, but not to limit the present invention.

Referring to the attached drawings 1-4, an auxiliary device for laying and installing photovoltaic panels comprises two guide rails 1, a traveling frame 2 slidably arranged on the two guide rails 1, a feeding frame 3 hinged on the traveling frame 2, a supporting and adjusting mechanism 4 for supporting the feeding frame 3, a loading baffle frame 5 for blocking the photovoltaic panels, a conveying mechanism 6 for conveying the photovoltaic panels and a discharging mechanism 7 for discharging the photovoltaic panels, wherein the traveling frame 2 is H-shaped (the attached drawing 1 can be specifically seen), the feeding frame 3 comprises a conveying frame 31 hinged to the top of the traveling frame 2 and a discharging frame 32 integrally formed with the conveying frame 31, the feeding frame 3 inclines downwards from the hinged installation position, and the loading baffle frame 5 is fixedly arranged on the upper end face of the conveying frame 31, wherein:

the conveying mechanism 6 comprises five rotating rollers 61 which are linearly and uniformly arranged and rotatably installed in the conveying frame 31, a conveying belt 62 sleeved on the five rotating rollers 61 and a second hand wheel 63 welded and fixedly connected to the shaft end of the rotating roller 61 at the middle position, the linear arrangement direction of the rotating rollers 61 is consistent with the inclination direction of the conveying frame 31, and the outer surface of the conveying belt 62 is subjected to rough treatment;

before carrying out the photovoltaic board and carrying, pile up a certain amount of photovoltaic board and place in loading the region that keeps off frame 5 and enclose, and directly stack on conveyer belt 62, because pay-off frame 3 is the downward sloping, the rough treatment is done to the conveyer belt 62 surface makes the photovoltaic board of placing on conveyer belt 62 can not follow the automatic lapse of inclined plane, when sending the photovoltaic board to laying position, alright carry the photovoltaic board that is located the bottommost downwards, specifically, the accessible rotates No. two hand wheels 63 and drives the rotation roller 61 clockwise (refer to attached drawing 1) of being connected with it and rotate, thereby drive conveyer belt 62 and drive the photovoltaic board of bottommost downwards and carry, this photovoltaic board will pass and load and keep off frame 5 and move to two stripper 71 on.

The discharging mechanism 7 comprises two discharging plates 71, guide rods 72 and a bidirectional screw rod 73 rotatably installed in the discharging frame 32, the discharging plates 71 are movably installed on two side walls of the discharging frame 32 in the inclined direction in a penetrating mode respectively, five guide rods 72 are vertically welded and installed on each side wall, the five guide rods 72 are evenly distributed along the inclined direction in a straight line mode, the discharging plates 71 are connected with the five guide rods 72 in a sliding mode, two sections of the two discharging plates 71 and the bidirectional screw rod 73 are connected in a threaded mode in a rotating mode in the opposite direction, and the end face of each discharging plate 71 is flush with the conveying face of the conveying belt 62.

During laying and installation, the part of the discharging frame 32 is located above the support for installing the photovoltaic panel, the inclination angle of the whole feeding frame 3 is basically consistent with the inclination angle of the photovoltaic panel installed on the support, the photovoltaic panel conveyed between the two discharging plates 71 by the conveying mechanism 6 is discharged at the discharging frame 32, namely, the photovoltaic panel is placed on the support for installation, specifically, the two discharging plates 71 are driven to move back and forth by rotating the two-way screw 73, the distance between the two discharging plates 71 is gradually increased along with the movement of the two discharging plates 71, and finally the photovoltaic panel located between the two discharging plates 71 is separated and falls on the mounting support (it should be noted that the distance between the discharging plates 71 and the mounting support is actually small, so when the photovoltaic panel is separated and falls on the mounting support, although collision is generated, the collision is small, the influence on the quality of the photovoltaic panel is not caused), when the photovoltaic board falls on the installing support, the lower inside wall of the discharging frame 32 can form protection and blocking for the photovoltaic board, namely the photovoltaic board can not slide off, so that the installation of workers is facilitated, and the workers do not need to additionally support the photovoltaic board.

Further, the support adjusting mechanism 4 includes a sliding guide plate 41 fixedly installed at the bottom of the conveying frame 31 by welding, a sliding block 42 slidably installed on the sliding guide plate 41, a threaded sleeve 43 installed on the sliding block 42 by a pin shaft in a hinged manner, a screw 44 connected with the threaded sleeve 43 in a threaded manner, a first hand wheel 45 fixedly connected to the end of the screw 44 by welding, and two support springs 46 with one ends thereof installed on the traveling frame 2 in a hinged manner, two parallel sliding grooves 411 are provided on the sliding guide plate 41, the sliding block 42 is installed in the two sliding grooves 411 in a sliding manner, the screw 44 is installed on the side wall of the traveling frame 2 in a horizontal rotating manner, and the other ends of the two support springs 46 are correspondingly installed in the two. Because the pay-off frame 3 is articulated to be installed on walking frame 2, whole support guiding mechanism 4 can form effective support to pay-off frame 3, can adjust the inclination of pay-off frame 3 through supporting guiding mechanism 4 in addition, it is concrete, the accessible rotates a hand wheel 45, thereby realize that screw rod 44 rotates, then through the left and right motion of screw rod 44 pulling or promotion swivel nut 43, when swivel nut 43 moves left, slider 42 will shift up, the inclination of pay-off frame 3 will increase, when swivel nut 43 moves right, slider 42 will move down, the inclination of pay-off frame 3 will reduce, change the inclination of pay-off frame 3 on the one hand in order to make the inclination of pay-off frame 3 can basically adapt to with the installation angle of photovoltaic board, on the other hand, it will more conveniently stack the photovoltaic board on conveyer belt 62 also to reduce the inclination of pay-off frame 3.

Furthermore, a bayonet 321 is disposed at the bottom of the discharging frame 32, four supporting rollers 322 are uniformly distributed at the bottom of the discharging frame 32 in the bayonet 321, and the four supporting rollers 322 form a rectangular distribution (see fig. 3 specifically). Bayonet 321 is used for striding across the installing support of photovoltaic board, and at the in-process that the device removed, both sides roll about the frame that supporting roller 322 will paste the photovoltaic board, and the motion that has satisfied discharge frame 32 on the one hand supports, and on the other hand avoids the bottom of discharge frame 32 and photovoltaic board surface direct contact to avoid producing the damage to the photovoltaic board.

Further, the bottom of the side surface of the loading blocking frame 5 perpendicular to the inclination direction of the feeding frame 3 is provided with a sliding-out notch 51. The photovoltaic panel conveyed out of the conveying mechanism 6 will slide out of the slide-out notch 51.

Further, two rows of traveling wheels 21 are arranged at the bottom of the traveling frame 2, and the two rows of traveling wheels 21 can be slidably mounted on the two guide rails 1 in a one-to-one correspondence manner. Before carrying out photovoltaic board and laying, can place two guide rails 1 of this device in the subaerial suitable position department of the higher one side of installing support that needs laid installation photovoltaic board, adopt walking wheel 21 and guide rail 1 to realize rolling contact, the workman of being convenient for promotes walking frame 2 more laborsavingly.

Furthermore, a handle 22 is fixedly mounted on a side wall of the walking frame 2 perpendicular to the walking direction. The worker can pull the traveling frame 2 to move by holding the handle 22.

The invention provides an auxiliary device for laying and installing a photovoltaic panel, which has the following specific working principle and working process:

placing two rows of guide rails 1 on the ground on the higher side of an installation support for installing a photovoltaic panel, and enabling the direction of the guide rails 1 to be consistent with the extending direction of the installation support;

the inclination angle of the feeding frame 3 is reduced through the supporting and adjusting mechanism 4, then a proper number of photovoltaic panels are stacked on the conveying belt 62, and then the inclination angle of the feeding frame 3 is adjusted through the supporting and adjusting mechanism 4 again, so that the inclination angle of the feeding frame 3 is basically consistent with the inclination angle of the photovoltaic panels installed on the installation support;

pushing the walking frame 2 to move along the guide rail 1, stopping moving when reaching the installation position, and then driving the photovoltaic panel at the bottommost layer to move downwards through the conveying mechanism 6, so that the photovoltaic panel moves onto the two discharging plates 71;

the photovoltaic panel is unloaded from between the two unloading plates 71 by rotating the bidirectional screw 73 of the unloading mechanism 7, and then the photovoltaic panel can be installed under the blocking protection of the lower inner side wall of the unloading frame 32;

the walking frame 2 can be moved again to install the next photovoltaic panel after the installation of one photovoltaic panel is completed, namely, the laying and installation of the photovoltaic panels are sequentially completed along the guide rail 1, and after all the photovoltaic panels loaded in the device are completely installed, the device can return to the original place to reload the photovoltaic panels for installing the next batch.

In conclusion, when the photovoltaic panels are laid and installed, the auxiliary device provided by the invention can be matched with workers to finish auxiliary installation, on one hand, the device can transport a plurality of photovoltaic panels in batches, and the photovoltaic panel can be accurately delivered to each mounting position through the arranged double guide rails 1, on the other hand, the loaded photovoltaic panel can be delivered to the upper position of the mounting bracket through the conveying mechanism 6 arranged in the device, the photovoltaic panel can be placed at the mounting position of the mounting bracket through the discharging mechanism 7, the discharging bracket 32 has a protection effect on the photovoltaic panel, workers can mount the photovoltaic panel without additionally supporting the photovoltaic panel, and in general, the photovoltaic panel is laid and mounted by the device in cooperation with the workers, the labor intensity of workers for carrying and installing the photovoltaic panel can be reduced, the frequency of back-and-forth carrying in the carrying process of the workers is reduced, and installation protection can be realized.

Those skilled in the art will appreciate that variations may be implemented by those skilled in the art in combination with the prior art and the above-described embodiments, and will not be described in detail herein. Such variations do not affect the essence of the present invention and are not described herein.

The above description is of the preferred embodiment of the invention. It is to be understood that the invention is not limited to the particular embodiments described above, in that devices and structures not described in detail are understood to be implemented in a manner common in the art; it will be understood by those skilled in the art that various changes and modifications may be made, or equivalents may be modified, without departing from the spirit of the invention. Therefore, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention are still within the scope of the protection of the technical solution of the present invention, unless the contents of the technical solution of the present invention are departed.