Plasma punching and cutting integrated machine and U-shaped rib production system

文档序号:1593086 发布日期:2020-01-07 浏览:8次 中文

阅读说明:本技术 等离子打孔切割一体机和u型肋生产系统 (Plasma punching and cutting integrated machine and U-shaped rib production system ) 是由 张琳 朱挺 张静依 朱静波 于 2019-10-23 设计创作,主要内容包括:本申请的实施例提供了一种等离子打孔切割一体机和U型肋生产系统,涉及桥梁钢结构U型肋生产技术领域。该等离子打孔切割一体机包括第一支架、第一滑动架、第二滑动架、第一等离子割枪及第二等离子割枪。第一滑动架和第二滑动架沿第一预设方向可滑动地设置于第一支架,第一等离子割枪设置于第一滑动架,用于对开设坡口的U型肋板材进行切割,第二等离子割枪设置于第二滑动架,用于对U型肋板材进行打孔。第一滑动架相对于第一支架滑动设置,以使第一等离子割枪的喷口与U型肋板材的坡口相对应。设计合理,结构简单,第一等离子割枪和第二等离子割枪独立运动,灵活性强,以使等离子打孔切割一体机的功能多样化,进一步提高了U型肋的加工效率。(The embodiment of the application provides a plasma punching and cutting all-in-one machine and a U-shaped rib production system, and relates to the technical field of bridge steel structure U-shaped rib production. The plasma punching and cutting integrated machine comprises a first support, a first sliding frame, a second sliding frame, a first plasma cutting gun and a second plasma cutting gun. The first sliding frame and the second sliding frame are slidably arranged on the first support along a first preset direction, the first plasma cutting torch is arranged on the first sliding frame and used for cutting the U-shaped rib plate with the groove, and the second plasma cutting torch is arranged on the second sliding frame and used for punching the U-shaped rib plate. The first sliding frame is arranged in a sliding mode relative to the first support, so that a nozzle of the first plasma cutting gun corresponds to the groove of the U-shaped ribbed plate. Reasonable in design, simple structure, first plasma burning torch and second plasma burning torch independent motion, the flexibility is strong to make the function of plasma cutting all-in-one that punches diversified, further improved the machining efficiency of U type rib.)

1. A plasma punching and cutting integrated machine is used for punching and cutting a U-shaped rib plate and is characterized by comprising a first support, a first sliding frame, a second sliding frame, a first plasma cutting gun and a second plasma cutting gun;

the first sliding frame and the second sliding frame are slidably arranged on the first support along a first preset direction, the first plasma cutting torch is arranged on the first sliding frame and used for cutting the U-shaped rib plate with the groove, and the second plasma cutting torch is arranged on the second sliding frame and used for punching the U-shaped rib plate;

the first sliding frame is arranged in a sliding mode relative to the first support, so that a nozzle of the first plasma cutting gun corresponds to the groove of the U-shaped rib plate.

2. The plasma perforating and cutting all-in-one machine as claimed in claim 1,

the first sliding frame and the second sliding frame are respectively arranged on two opposite sides of the first support;

the number of the first plasma cutting guns is multiple, and all the first plasma cutting guns are arranged on the first sliding frame at intervals along a first preset direction so that nozzles of the first plasma cutting guns correspond to grooves of the U-shaped rib plates one by one;

the number of the second plasma cutting guns is at least one, and all the second plasma cutting guns are arranged on the second sliding frame.

3. The plasma perforating and cutting all-in-one machine as claimed in claim 2,

the spout has been seted up to the both sides of first support, first carriage with the second carriage all include with spout assorted leads smooth portion, it inlays to locate to lead smooth portion the spout, so that first carriage with the second carriage can for first support slides.

4. The plasma perforating and cutting all-in-one machine as claimed in claim 1,

still include the frame, first support along the second predetermine the direction slidable set up in the frame, first predetermine the direction with the second predetermines the direction and has the contained angle.

5. The plasma perforating and cutting all-in-one machine as claimed in claim 1,

still include the second support, first carriage is provided with the guided way, the second support along the third preset direction slidable set up in the guided way, first plasma burning torch relatively fixedly set up in the second support, the third preset direction with first preset direction has the contained angle.

6. The plasma perforating and cutting all-in-one machine as claimed in claim 5,

the guided way is fixed set up in first carriage, the guided way is followed the third direction of predetermineeing has seted up the guide way, the second support be close to one side of guided way be provided with guide way assorted lug.

7. The plasma perforating and cutting all-in-one machine as claimed in claim 1,

the follow-up device is arranged on the first sliding frame, the first plasma cutting gun and the follow-up device are relatively fixed in the first preset direction, the follow-up device is used for abutting against the groove position of the U-shaped rib plate and can move along with the change of the groove track of the U-shaped rib plate, and therefore the nozzle of the first plasma cutting gun can always correspond to the groove of the U-shaped rib plate.

8. The plasma perforating and cutting integrated machine of claim 7,

the servo device comprises a connecting rod and a guide wheel, the connecting rod is arranged on the first sliding frame, and the guide wheel is rotatably arranged at the end part of the connecting rod and used for abutting against the groove of the U-shaped rib plate.

9. The plasma perforating and cutting integrated machine of claim 8,

the servo device further comprises a buffer piece, wherein the buffer piece is arranged between the connecting rod and the first sliding frame, so that the guide wheel has abutting force abutting against the groove of the U-shaped rib plate under the action of the buffer piece.

10. A U-shaped rib production system comprising the plasma perforating and cutting all-in-one machine of any one of claims 1 to 9.

Technical Field

The application relates to the technical field of bridge steel structure U type rib production, in particular to a plasma punching and cutting all-in-one machine and a U type rib production system.

Background

The U-shaped rib is an important component of a bridge steel structure, and the machining of the U-shaped rib comprises a cutting process of cutting a U-shaped rib plate with a groove and a punching process of punching the cut U-shaped rib plate.

A plasma arc cutting machine uses the heat of a high temperature plasma arc to partially or locally melt (and vaporize) metal at a cut of a workpiece and removes the molten metal by the momentum of the high speed plasma to form the cut.

The existing plasma cutting machine can only cut a U-shaped rib plate, has a single function, and reduces the processing efficiency of U-shaped ribs.

Disclosure of Invention

The purpose of this application includes, for example, provides a plasma cutting all-in-one and U type rib production system that punches, and the plasma cutting all-in-one that punches can cut and punch the process to U type rib panel simultaneously, and the function is diversified, has improved the machining efficiency of U type rib.

The embodiment of the application can be realized as follows:

in a first aspect, an embodiment of the present application provides a plasma punching and cutting all-in-one machine, which includes a first support, a first carriage, a second carriage, a first plasma cutting torch, and a second plasma cutting torch;

the first sliding frame and the second sliding frame are slidably arranged on the first support along a first preset direction, the first plasma cutting torch is arranged on the first sliding frame and used for cutting the U-shaped rib plate with the groove, and the second plasma cutting torch is arranged on the second sliding frame and used for punching the U-shaped rib plate;

the first sliding frame is arranged in a sliding mode relative to the first support, so that a nozzle of the first plasma cutting gun corresponds to the groove of the U-shaped rib plate.

In an alternative embodiment of the method of the present invention,

the first sliding frame and the second sliding frame are respectively arranged on two opposite sides of the first support;

the number of the first plasma cutting guns is multiple, and all the first plasma cutting guns are arranged on the first sliding frame at intervals along a first preset direction so that nozzles of the first plasma cutting guns correspond to grooves of the U-shaped rib plates one by one;

the number of the second plasma cutting guns is at least one, and all the second plasma cutting guns are arranged on the second sliding frame.

In an alternative embodiment of the method of the present invention,

the spout has been seted up to the both sides of first support, first carriage with the second carriage all include with spout assorted leads smooth portion, it inlays to locate to lead smooth portion the spout, so that first carriage with the second carriage can for first support slides.

In an alternative embodiment of the method of the present invention,

still include the frame, first support along the second predetermine the direction slidable set up in the frame, first predetermine the direction with the second predetermines the direction and has the contained angle.

In an alternative embodiment of the method of the present invention,

still include the second support, first carriage is provided with the guided way, the second support along the third preset direction slidable set up in the guided way, first plasma burning torch relatively fixedly set up in the second support, the third preset direction with first preset direction has the contained angle.

In an alternative embodiment of the method of the present invention,

the guided way is fixed set up in first carriage, the guided way is followed the third direction of predetermineeing has seted up the guide way, the second support be close to one side of guided way be provided with guide way assorted lug.

In an alternative embodiment of the method of the present invention,

the follow-up device is arranged on the first sliding frame, the first plasma cutting gun and the follow-up device are relatively fixed in the first preset direction, the follow-up device is used for abutting against the groove position of the U-shaped rib plate and can move along with the change of the groove track of the U-shaped rib plate, and therefore the nozzle of the first plasma cutting gun can always correspond to the groove of the U-shaped rib plate.

In an alternative embodiment of the method of the present invention,

the servo device comprises a connecting rod and a guide wheel, the connecting rod is arranged on the first sliding frame, and the guide wheel is rotatably arranged at the end part of the connecting rod and used for abutting against the groove of the U-shaped rib plate.

In an alternative embodiment of the method of the present invention,

the servo device further comprises a buffer piece, wherein the buffer piece is arranged between the connecting rod and the first sliding frame, so that the guide wheel has abutting force abutting against the groove of the U-shaped rib plate under the action of the buffer piece.

In a second aspect, the present application provides a U-shaped rib production system, which includes the plasma punching and cutting all-in-one machine described in any one of the foregoing embodiments.

The beneficial effects of the embodiment of the application at least include, for example:

the first sliding frame is used for carrying the first plasma cutting gun to move relative to the first supporting frame along a first preset direction, so that the relative position between the first plasma cutting gun and the groove of the U-shaped rib plate to be processed is adjusted, and cutting operation is achieved through the first plasma cutting gun. The second carriage is used for carrying the second plasma burning torch along first direction of predetermineeing for first support motion, thereby adjust the position that the second plasma burning torch is corresponding to the U type rib board of treating processing, so that the user punches according to the position of punching on the U type rib board and the quantity demand of punching, make U type rib board realize punching in cutting process, the function integration, and first plasma burning torch and second plasma burning torch can the independent motion in first direction of predetermineeing, the flexibility is strong, make plasma arc cutting machine function diversified, the machining efficiency of U type rib has been improved simultaneously.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present application and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained from the drawings without inventive effort.

Fig. 1 is a schematic view of a plasma punching and cutting all-in-one machine provided in an embodiment of the present application;

fig. 2 is a schematic structural diagram of another view angle of the plasma punching and cutting all-in-one machine provided in the embodiment of the present application;

fig. 3 is a schematic view of the follower device of fig. 2.

Icon: 100-plasma punching and cutting integrated machine; 01-U-shaped ribbed plate; 03-a first preset direction; 05-a second preset direction; 08-a third preset direction; 10-a frame; 11-a first support; 12-a first carriage; 13-a second carriage; 14-a first plasma cutting torch; 15-a second plasma cutting torch; 16-a second scaffold; 17-a guide rail; 18-a follower device; 19-a connecting rod; 20-guide wheel.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are some embodiments of the present application, but not all embodiments. The components of the embodiments of the present application, generally described and illustrated in the figures herein, can be arranged and designed in a wide variety of different configurations.

Thus, the following detailed description of the embodiments of the present application, presented in the accompanying drawings, is not intended to limit the scope of the claimed application, but is merely representative of selected embodiments of the application. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.

It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.

In the description of the present application, it should be noted that if the terms "upper", "lower", "inner", "outer", etc. are used to indicate an orientation or positional relationship based on that shown in the drawings or that the application product is usually placed in use, the description is merely for convenience and simplicity, and it is not intended to indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and therefore should not be construed as limiting the present application.

Furthermore, the appearances of the terms "first," "second," and the like, if any, are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance.

It should be noted that the features of the embodiments of the present application may be combined with each other without conflict.

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