Tempered glass and manufacturing system and manufacturing method thereof
阅读说明：本技术 一种钢化玻璃及其制造系统与制造方法 (Tempered glass and manufacturing system and manufacturing method thereof ) 是由 黄沄沄 于 2019-11-11 设计创作，主要内容包括：本发明一种钢化玻璃及其制造系统与制造方法,钢化玻璃的外边缘通过压边块压合有金属边条,方法为：1、将普通平板玻璃在加热炉中加热到接近玻璃的软化温度后,将玻璃放置在两个矩形框之间,使得两个矩形框相互靠近,两个压框将玻璃夹紧；2、在四个进气管处分别通入冷空气,两个电机分别带动两个转圈转动,冷空气被转圈搅拌均匀后四散,又从压框上的多个通风孔排出,使得冷空气均匀吹向玻璃的两面；3、将金属边条兔涂抹粘胶后放置在钢化玻璃的边缘位置,向后移动推拉杆和压边块向后移动,使得压边块通过梯形槽将金属边条压在钢化玻璃的边缘位置；4、钢化玻璃以两个短轴的共同轴线为轴转动,对钢化玻璃的边缘的一圈均进行封边。(The invention relates to toughened glass and a manufacturing system and a manufacturing method thereof, wherein a metal edge strip is pressed on the outer edge of the toughened glass through an edge pressing block, and the method comprises the following steps: 1. heating common flat glass to a temperature close to the softening temperature of the glass in a heating furnace, placing the glass between two rectangular frames to enable the two rectangular frames to be close to each other, and clamping the glass by two pressing frames; 2. cold air is respectively introduced into the four air inlet pipes, the two motors respectively drive the two rotating rings to rotate, and the cold air is uniformly stirred by the rotating rings, scattered and exhausted from the plurality of air vents on the pressing frame, so that the cold air is uniformly blown to two sides of the glass; 3. smearing the viscose on the rabbit with the metal edge strip, placing the rabbit with the metal edge strip at the edge position of the toughened glass, moving the push-pull rod and the edge pressing block backwards, and enabling the edge pressing block to press the metal edge strip at the edge position of the toughened glass through the trapezoidal groove; 4. the toughened glass rotates by taking the common axis of the two short shafts as a shaft, and the edge of the toughened glass is sealed by one circle.)
1. The utility model provides a toughened glass manufacturing system, includes rectangle frame (5), medium plate (501), motor (502), baffle (503), intake pipe (504), circle (505), pressure frame (506) and ventilation hole (507), its characterized in that: the left side and the right side of each rectangular frame (5) are provided with two rectangular frames (5), the middle parts of the outer sides of the two rectangular frames (5) are fixedly connected with middle plates (501), the middle parts of the two middle plates (501) are provided with motors (502), output shafts of the two motors (502) are fixedly connected with rotating rings (505), the two rotating rings (505) are respectively positioned at the inner sides of the two rectangular frames (5), the upper end and the lower end of the outer sides of the two rectangular frames (5) are fixedly connected with baffles (503), a plurality of baffles (504) are respectively arranged on the baffles (503), the outer sides of the rectangular frames (5) are sealed by the two baffles (503) and the middle plates (501) on the same rectangular frame (5), opposite surfaces of the two rectangular frames (5) are respectively and fixedly connected with pressing frames (506), and a plurality of ventilation holes (507) are respectively arranged; the two rectangular frames (5) can be close to and far away from each other, so that the toughened glass is clamped.
2. A tempered glass manufacturing system according to claim 1, wherein: the toughened glass manufacturing system further comprises a vertical plate (3), short shafts (301), turning beams (302) and cylindrical rods (303), wherein the vertical plate (3) is provided with two left and right parts, the upper parts of the two vertical plates (3) are connected with the short shafts (301) in a rotating mode, the inner ends of the two short shafts (301) are fixedly connected with the turning beams (302), the inner sides of the two turning beams (302) are fixedly connected with the two cylindrical rods (303), and the two turning beams (302) are fixedly connected to the outer sides of the two middle plates (501) through the cylindrical rods (303).
3. A tempered glass manufacturing system according to claim 2, wherein: the toughened glass manufacturing system further comprises a bottom strip I (1), a rail (101) and telescopic rods (102), wherein the rail (101) is arranged on the bottom strip I (1), the lower portions of the two vertical plates (3) are connected to the rail (101) in a sliding mode, the telescopic rods (102) are fixedly connected to the left end and the right end of the bottom strip I (1), and the inner ends of the two telescopic rods (102) are fixedly connected to the two vertical plates (3) respectively.
4. A tempered glass manufacturing system according to claim 3, wherein: the toughened glass manufacturing system further comprises a belt pulley I (304), and the outer ends of the two short shafts (301) are fixedly connected with the belt pulley I (304).
5. A tempered glass manufacturing system according to claim 4, wherein: the toughened glass manufacturing system further comprises connecting columns (103), bottom strips II (2), a support (201), six prism rods (202), a double-shaft motor (203), inclined frames (4), belt pulleys II (401), a sleeve (402) and a stop pin (403), wherein the two connecting columns (103) are fixedly connected to the rear side of the bottom strip I (1), the bottom strips II (2) are fixedly connected to the rear ends of the two connecting columns (103), the support (201) is fixedly connected to the middle of the bottom strip II (2), the double-shaft motor (203) is fixedly connected to the upper portion of the support (201), the six prism rods (202) are fixedly connected to output shafts at the left end and the right end of the double-shaft motor (203), the inclined frames (4) are fixedly connected to the two vertical plates (3), the sleeve (402) is rotatably connected to the upper ends of the two inclined frames (4), the belt pulleys II (401) are fixedly connected to one side of the sleeve (402), the stop pin (403) is fixedly, the inclined frame (4) is positioned between the belt pulley II (401) and the stop pin (403), the two sleeves (402) are respectively connected to the two hexagonal prism rods (202) in a sliding manner, and the two belt pulleys II (401) are respectively in belt transmission with the two belt pulleys I (304).
6. A tempered glass manufacturing system according to claim 5, wherein: the toughened glass manufacturing system further comprises a bottom strip III (6), a spring rod (601), a push-pull rod (7), a transverse column (703), a blank pressing block (704) and a trapezoidal groove (705), the middle of the front side of the bottom strip I (1) is fixedly connected with the bottom strip III (6), the spring rod (601) is fixedly connected onto the bottom strip III (6), the lower portion of the push-pull rod (7) is connected onto the spring rod (601) in a sliding mode, the transverse column (703) is fixedly connected onto the upper portion of the push-pull rod (7), the blank pressing block (704) is fixedly connected onto the rear end of the transverse column (703), and the trapezoidal groove (705) is formed in the rear side of the blank pressing block (704).
7. A tempered glass manufacturing system according to claim 6, wherein: the toughened glass manufacturing system further comprises an L-shaped plate (706) and a metal edge strip (8), the L-shaped plate (706) is connected to the cross column (703) in a sliding mode from front to back, and a groove used for being vertically inserted into the metal edge strip (8) is formed in the upper end of the L-shaped plate (706).
8. A tempered glass manufacturing system according to claim 7, wherein: the tempered glass manufacturing system further comprises a top screw (701) and a handle (702), the lower portion of the push-pull rod (7) is connected with the top screw (701) through threads, the top screw (701) can be tightly pressed against the spring rod (601), so that the push-pull rod (7) is fixed on the spring rod (601), a compression spring is sleeved on the spring rod (601) and located on the front side of the push-pull rod (7), and the handle (702) is fixedly connected to the push-pull rod (7).
9. The method of manufacturing tempered glass using the tempered glass manufacturing system of claim 8, wherein: the method comprises the following steps:
the method comprises the following steps: after heating ordinary flat glass to the temperature close to the softening temperature of the glass in a heating furnace, placing the glass between two rectangular frames (5) to enable the two rectangular frames (5) to be close to each other, and clamping the glass by two pressing frames (506);
step two: cold air is respectively introduced into the four air inlet pipes (504), the two motors (502) are started, the two motors (502) respectively drive the two rotating rings (505) to rotate, and the cold air is uniformly stirred by the rotating rings (505) and then dispersed, and is exhausted from the plurality of air vents (507) on the pressing frame (506) so that the cold air is uniformly blown to two sides of the glass;
step three: smearing the adhesive on the rabbit with the metal edge strip (8), placing the rabbit at the edge position of the toughened glass, moving the push-pull rod (7) and the edge pressing block (704) backwards, and pressing the metal edge strip (8) at the edge position of the toughened glass by the edge pressing block (704) through the trapezoid groove (705);
step four: the toughened glass rotates by taking the common axis of the two short shafts (301) as a shaft, and a circle of the edge of the toughened glass is sealed.
10. A tempered glass manufactured by the tempered glass manufacturing system of claim 8, wherein: the outer edge of the toughened glass is pressed with a metal edge strip (8) through an edge pressing block (704), the middle of the metal edge strip (8) is bonded on the outer edge of the toughened glass through viscose, and two sides (4) of the metal edge strip (8) are bent towards the left side and the right side of the toughened glass respectively.
Technical Field
The invention relates to the field of toughened glass, in particular to toughened glass and a manufacturing system and a manufacturing method thereof.
Background
The physically tempered glass is also called as quenched tempered glass. When ordinary plate glass is heated in a heating furnace to a temperature close to the softening temperature of the glass, internal stress is eliminated through self deformation, then the glass is moved out of the heating furnace, and high-pressure cold air is blown to two sides of the glass by a multi-head nozzle, so that the glass is rapidly and uniformly cooled to room temperature, and the toughened glass can be prepared. The glass is in a stress state of internal tension and external compression, once local breakage occurs, stress release occurs, the glass is broken into countless small pieces, and the small pieces have no sharp edges and corners and are not easy to hurt people. However, the conventional method of blowing cold air to both sides of the glass is not uniform enough, and the quality of the tempered glass is easily affected.
Disclosure of Invention
The invention provides toughened glass, a manufacturing system and a manufacturing method thereof, which have the beneficial effects that cold air can be uniformly blown to two surfaces of the glass, and the quenching quality of the toughened glass is ensured.
The invention relates to the field of toughened glass, in particular to a toughened glass manufacturing system which comprises a rectangular frame, a middle plate, a motor, a baffle plate, an air inlet pipe, a rotating ring, a pressing frame and air vents.
The air inlet pipe is arranged on each of the plurality of baffles, the two baffles and the middle plate on the same rectangular frame seal the outer side of the rectangular frame, the opposite surfaces of the two rectangular frames are fixedly connected with press frames, and the two press frames are provided with a plurality of air vents; the two rectangular frames can be close to and far away from each other, so that the toughened glass is clamped.
Toughened glass manufacturing system still includes riser, minor axis, turning beam and cylinder pole, is provided with two about the riser, and the upper portion of two risers is all rotated and is connected with the minor axis, the equal fixedly connected with turning beam in the inner of two minor axes, two cylinder poles of the equal fixedly connected with in inboard of two turning beams, two turning beams pass through the outside of cylinder pole difference fixed connection at two medium plates.
The toughened glass manufacturing system further comprises a bottom strip I, a rail and telescopic rods, wherein the rail is arranged on the bottom strip I, the lower parts of the two vertical plates are connected to the rail in a sliding mode, the left end and the right end of the bottom strip I are fixedly connected with the telescopic rods, and the inner ends of the two telescopic rods are fixedly connected to the two vertical plates respectively.
The toughened glass manufacturing system further comprises a belt pulley I, and the outer ends of the two short shafts are fixedly connected with the belt pulley I.
Toughened glass manufacturing system still includes the spliced pole, end strip II, and a support, six prismatic column poles, the double-shaft motor, the sloping, belt pulley II, sleeve and backing pin, two spliced poles of rear side fixedly connected with of end strip I, the rear end fixedly connected with end strip II of two spliced poles, end strip II's middle part fixedly connected with support, the upper portion fixedly connected with double-shaft motor of support, equal fixedly connected with six prismatic column poles on the output shaft at both ends about double-shaft motor, equal fixedly connected with sloping on two risers, the upper end of two sloping all rotates and is connected with the sleeve, telescopic one side fixedly connected with belt pulley II, telescopic opposite side fixedly connected with backing pin, the sloping is located between belt pulley II and the backing pin, two sleeves are sliding connection respectively on two six prismatic column poles, two belt pulley II pass through belt transmission with two belt pulley I respectively.
The toughened glass manufacturing system further comprises a bottom strip III, a spring rod, a push-pull rod, a transverse column, an edge pressing block and a trapezoidal groove, the bottom strip III is fixedly connected to the middle of the front side of the bottom strip I, the spring rod is fixedly connected to the bottom strip III, the lower portion of the push-pull rod is connected to the spring rod in a sliding mode, the transverse column is fixedly connected to the upper portion of the push-pull rod, the edge pressing block is fixedly connected to the rear end of the transverse column, and the trapezoidal groove is formed in the rear side of the edge pressing block.
The toughened glass manufacturing system further comprises an L-shaped plate and a metal edge strip, the L-shaped plate is connected to the transverse column in a sliding mode from front to back, and a groove used for vertically inserting the metal edge strip is formed in the upper end of the L-shaped plate.
The tempered glass manufacturing system further comprises a top screw and a handle, the lower portion of the push-pull rod is connected with the top screw through threads, the top screw can be tightly pressed against the spring rod, the push-pull rod is fixed on the spring rod, the spring rod is sleeved with a compression spring, the compression spring is located on the front side of the push-pull rod, and the handle is fixedly connected to the push-pull rod.
A method of manufacturing tempered glass, comprising the steps of:
the method comprises the following steps: heating common flat glass to a temperature close to the softening temperature of the glass in a heating furnace, placing the glass between two rectangular frames to enable the two rectangular frames to be close to each other, and clamping the glass by two pressing frames;
step two: cold air is respectively introduced into the four air inlet pipes, the two motors are started, the two motors respectively drive the two rotating rings to rotate, and the cold air is uniformly stirred by the rotating rings and then dispersed and discharged from the plurality of air vents on the pressing frame, so that the cold air is uniformly blown to two sides of the glass;
step three: smearing the viscose on the rabbit with the metal edge strip, placing the rabbit with the metal edge strip at the edge position of the toughened glass, moving the push-pull rod and the edge pressing block backwards, and enabling the edge pressing block to press the metal edge strip at the edge position of the toughened glass through the trapezoidal groove;
step four: the toughened glass rotates by taking the common axis of the two short shafts as a shaft, and the edge of the toughened glass is sealed by one circle.
The utility model provides a toughened glass, toughened glass's outward flange has the metal strake through the pressfitting of edging piece, and the middle part of metal strake bonds at toughened glass's outward flange through the viscose, and two sides of metal strake are equallyd divide and do not crooked to two sides of controlling of toughened glass.
The toughened glass manufacturing system has the beneficial effects that:
the invention relates to a toughened glass manufacturing system method, which comprises the steps of heating common flat glass in a heating furnace to a temperature close to the softening temperature of the glass, placing the glass between two rectangular frames, enabling the two rectangular frames to be close to each other, clamping the glass by two pressing frames, respectively introducing cold air at four air inlet pipes, starting two motors, respectively driving two rotating rings to rotate, uniformly stirring the cold air in the two rectangular frames, finally discharging the cold air from a plurality of air vents on the two pressing frames, uniformly stirring the cold air by the rotating rings, dispersing the cold air, and discharging the cold air from the plurality of air vents on the pressing frames, so that the cold air is uniformly blown to two sides of the glass, and ensuring the quenching quality of the toughened glass.
Drawings
The invention is described in further detail below with reference to the accompanying drawings and specific embodiments.
FIG. 1 is a schematic view of an overall structure of a tempered glass, a manufacturing system and a manufacturing method thereof according to the present invention;
FIG. 2 is a schematic view of the whole structure of a tempered glass, a manufacturing system and a manufacturing method thereof according to the present invention;
FIG. 3 is a schematic view of a portion of a first embodiment of a tempered glass, a system and a method for manufacturing the same according to the present invention;
FIG. 4 is a schematic diagram of a second partial structure of a tempered glass, a manufacturing system and a manufacturing method thereof according to the present invention;
FIG. 5 is a schematic diagram of a third embodiment of a tempered glass, a manufacturing system and a manufacturing method thereof according to the present invention;
FIG. 6 is a schematic view of a fourth embodiment of a tempered glass, a system and a method for manufacturing the same according to the present invention;
FIG. 7 is a schematic diagram of a portion of a tempered glass, a manufacturing system and a manufacturing method thereof according to a fifth embodiment of the present invention;
FIG. 8 is a sixth schematic view of a portion of the structure of a tempered glass, a manufacturing system and a manufacturing method thereof according to the present invention;
fig. 9 is a schematic partial structural view of a tempered glass, a manufacturing system and a manufacturing method thereof according to a seventh embodiment of the present invention.
In the figure: bottom strip I1; a track 101; a telescoping rod 102; a connecting column 103; bottom strip II 2; a support 201; a hexagonal prism stem 202; a biaxial motor 203; a
Detailed Description
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
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