阅读说明：本技术 一种电源全自动插装设备 (Full-automatic plug-in mounting equipment for power supply ) 是由 翟保利 王远青 袁建球 于 2019-09-06 设计创作，主要内容包括：本发明涉及电源插装技术领域,具体涉及一种电源全自动插装设备,包括机架,安装于机架将电源输送的电源输送装置,安装于机架在电源输送装置上抓取电源的取料装置,安装于机架位于输送装置一侧用于检测电源的视觉检测装置,安装于机架位于视觉检测装置一侧的纵向输送装置,传送于纵向输送装置的用于插装电源的插装治具,所述纵向输送装置一侧连接有用于将插装治具送入的上料输送装置和用于将插装治具下料的下料输送装置；本发明解决了现有在电源插入治具检测时插装难度高的问题,采用了全自动输送取料插装,自动化程度高,节省人力,工作效率高,插装效果好。(The invention relates to the technical field of power supply insertion, in particular to full-automatic power supply insertion equipment which comprises a rack, a power supply conveying device, a material taking device, a visual detection device, a longitudinal conveying device and an insertion jig, wherein the power supply conveying device is installed on the rack and used for conveying power supplies, the material taking device is installed on the rack and used for grabbing power supplies on the power supply conveying device, the visual detection device is installed on the rack and located at one side of the conveying device and used for detecting the power supplies, the longitudinal conveying device is installed on the rack and located at one side of the visual detection device, the insertion jig is transmitted to the longitudinal conveying device and used for inserting the power supplies, and one side of the longitudinal conveying; the automatic feeding and discharging device solves the problem that the existing power supply insertion jig is high in insertion difficulty during detection, adopts full-automatic conveying and material taking insertion, and is high in automation degree, labor-saving, high in working efficiency and good in insertion effect.)

1. The utility model provides a full-automatic cartridge equipment of power which characterized in that: the automatic power supply device comprises a rack, a power supply conveying device, a material taking device, a visual detection device, a longitudinal conveying device and an insertion jig, wherein the power supply conveying device is arranged on the rack and used for conveying a power supply, the material taking device is arranged on the rack and used for grabbing the power supply on the power supply conveying device, the visual detection device is arranged on one side, located on the conveying device, of the rack and used for detecting the power supply, the longitudinal conveying device is arranged on one side, located on the visual detection device, of the rack and used for conveying the insertion jig to the longitudinal conveying device, and the feeding conveying device used for feeding the.

2. The full-automatic plug-in mounting equipment for the power supply according to claim 1, characterized in that: the power supply conveying device comprises a power supply conveying support, a conveying chain arranged on the power supply conveying support, and a power supply conveying motor arranged on the power supply conveying support and used for driving the conveying chain, wherein a power supply jig used for placing power supply conveying is transmitted on the conveying chain, and a power supply detection sensor used for detecting is arranged at the position, close to the material taking device, of the power supply conveying support.

3. The full-automatic plug-in mounting equipment for the power supply according to claim 1, characterized in that: the material taking device comprises a material taking support frame arranged on the rack, a longitudinal transmission module erected on the material taking support frame, a transverse transmission module arranged on the longitudinal transmission module in a transmission mode, a lifting transmission module arranged on the transverse transmission module in a transmission mode, and a material taking module arranged on the lifting transmission module and used for grabbing a power supply.

4. The full-automatic plug-in mounting equipment for the power supply according to claim 3, characterized in that: the longitudinal transmission module and the transverse transmission module are both arranged in a linear transmission module; the lifting transmission module comprises a base arranged on the transverse transmission module, a lifting shaft arranged on the base and a lifting motor in driving connection with the lifting shaft; the material taking module is connected with the lifting shaft; a plug-in mounting detection lens for detecting the plug-in mounting of a power supply is installed on one side of the base and is connected with a light compensating ring.

5. The full-automatic plug-in mounting equipment for the power supply according to claim 4, characterized in that: the material taking module comprises a rotating seat connected with the lifting shaft, a material taking cylinder connected with the rotating seat, and a material taking claw arranged at the driving end of the material taking cylinder.

6. The full-automatic plug-in mounting equipment for the power supply according to claim 1, characterized in that: the visual detection device comprises a first bar code detection module for detecting the bar code of the power supply, a correction detection lens positioned on one side of the first bar code detection module and used for detecting the insertion direction of the power supply, and a second bar code detection module arranged on the material taking device and used for detecting the bar code of the insertion jig; the first bar code detection module and the second bar code detection module are bar scanners.

7. The full-automatic plug-in mounting equipment for the power supply according to claim 1, characterized in that: the longitudinal conveying device comprises a longitudinal conveying module, a first transverse conveying module and a second transverse conveying module, wherein the first transverse conveying module is arranged in the longitudinal conveying module and connected with the feeding conveying device, and the second transverse conveying module is arranged in the longitudinal conveying module and connected with the discharging conveying device.

8. The full-automatic plug-in mounting equipment for the power supply according to claim 7, characterized in that: the first transverse conveying module and the second transverse conveying module are both connected with a jacking module.

9. The full-automatic plug-in mounting equipment for the power supply according to claim 8, characterized in that: the plug-in mounting jig comprises a plurality of groups of slots for inserting a power supply, and each group of slots is correspondingly provided with a test joint.

10. The full-automatic plug-in mounting equipment for the power supply according to claim 9, characterized in that: a folding module used for inserting the test connector into a power supply is arranged above the second transverse conveying module; the folding module comprises a folding support, a pressing cylinder, a pressing seat, a positioning cylinder, a lifting cylinder, a pressing plate and a folding cylinder, wherein the pressing cylinder is installed on the folding support and used for pressing a power supply tightly, the pressing seat is connected with the pressing cylinder in a driving mode, the positioning cylinder is located on one side of the pressing cylinder and used for positioning the power supply in an inserting mode, the lifting cylinder is installed on the positioning cylinder, the pressing plate is installed on the lifting cylinder, and the folding cylinder is installed at one end, far away from.

Technical Field

The invention relates to the technical field of power supply plugging, in particular to full-automatic power supply plugging equipment.

Background

Automation technology is widely used in industry, agriculture, military, scientific research, transportation, commerce, medical treatment, services, and home. The automatic technology can not only liberate people from heavy physical labor, partial mental labor and severe and dangerous working environments, but also expand the functions of human organs, greatly improve the labor productivity and enhance the ability of human to know the world and transform the world. Large plants in automation systems are also referred to as automation devices. Refers to a process in which a machine or apparatus automatically operates or controls according to a prescribed program or instruction without human intervention.

In power production process, need guarantee the performance and the effect of power through multiple test, specifically be with power cartridge to test fixture in, test fixture inserts test equipment again and tests, among the prior art, it is mostly through artifical cartridge to go into the tool to power cartridge, this mode work efficiency is low, and consuming power consuming time, also can not carry out the model to the power on every tool slot simultaneously and distinguish, and then lead to intelligent not enough, the circumstances such as work efficiency is low exist.

Disclosure of Invention

In order to solve the problems, the invention provides the full-automatic power supply plugging equipment which solves the problem that the plugging difficulty is high when the power supply plugging jig is used for detection in the prior art, adopts full-automatic conveying, material taking and plugging, and has the advantages of high automation degree, labor saving, high working efficiency and good plugging effect.

The technical scheme adopted by the invention is as follows: the utility model provides a full-automatic cartridge equipment of power, includes the frame, installs in the frame power conveyor who carries the power, installs in the frame and snatchs the extracting device of power on power conveyor, installs in the frame and is located the visual detection device that conveyor one side is used for detecting the power, installs in the frame and is located the vertical conveyor of visual detection device one side, conveys in the vertical conveyor's the cartridge tool that is used for the cartridge power, vertical conveyor one side is connected with the material loading conveyor who is used for sending into the cartridge tool and is used for the unloading conveyor with the cartridge tool unloading.

The power supply conveying device comprises a power supply conveying support, a conveying chain arranged on the power supply conveying support, and a power supply conveying motor arranged on the power supply conveying support and used for driving the conveying chain, wherein a power supply jig used for placing power supply conveying is transmitted on the conveying chain, and a power supply detection sensor used for detecting is arranged at the position, close to the material taking device, of the power supply conveying support.

The further improvement to the above scheme is that the material taking device comprises a material taking support frame arranged on the rack, a longitudinal transmission module erected on the material taking support frame, a transverse transmission module arranged on the longitudinal transmission module in a transmission manner, a lifting transmission module arranged on the transverse transmission module in a transmission manner, and a material taking module arranged on the lifting transmission module and used for grabbing a power supply.

The scheme is further improved in that the longitudinal transmission module and the transverse transmission module are both arranged in a linear transmission module; the lifting transmission module comprises a base arranged on the transverse transmission module, a lifting shaft arranged on the base and a lifting motor in driving connection with the lifting shaft; the material taking module is connected with the lifting shaft; a plug-in mounting detection lens for detecting the plug-in mounting of a power supply is installed on one side of the base and is connected with a light compensating ring.

The further improvement to above-mentioned scheme does, it includes the roating seat that links to each other with the lift axle to get the material module, gets the material cylinder with the roating seat links to each other, installs in getting the material claw of getting the material cylinder drive end.

The vision detection device comprises a first bar code detection module for detecting a power supply bar code, a correction detection lens positioned on one side of the first bar code detection module and used for detecting the power supply plug-in direction, and a second bar code detection module arranged on the material taking device and used for detecting the plug-in jig bar code; the first bar code detection module and the second bar code detection module are bar scanners.

The further improvement of the scheme is that the longitudinal conveying device comprises a longitudinal conveying module, a first transverse conveying module and a second transverse conveying module, wherein the first transverse conveying module is arranged in the longitudinal conveying module and connected with the feeding conveying device, and the second transverse conveying module is arranged in the longitudinal conveying module and connected with the discharging conveying device.

The further improvement to the above scheme is that the first transverse conveying module and the second transverse conveying module are both connected with a jacking module.

The further improvement of the scheme is that the plug-in mounting jig comprises a plurality of groups of slots for inserting the power supply, and each group of slots is correspondingly provided with a test connector.

The technical scheme is further improved in that a folding module used for inserting a test connector into a power supply is arranged above the second transverse conveying module; the folding module comprises a folding support, a pressing cylinder, a pressing seat, a positioning cylinder, a lifting cylinder, a pressing plate and a folding cylinder, wherein the pressing cylinder is installed on the folding support and used for pressing a power supply tightly, the pressing seat is connected with the pressing cylinder in a driving mode, the positioning cylinder is located on one side of the pressing cylinder and used for positioning the power supply in an inserting mode, the lifting cylinder is installed on the positioning cylinder, the pressing plate is installed on the lifting cylinder, and the folding cylinder is installed at one end, far away from.

The invention has the beneficial effects that:

the automatic power supply detection device comprises a rack, wherein the rack is used as a support of an integral structure, a power supply conveying device is installed on the rack and used for power supply conveying through the power supply conveying device, a material taking device is arranged to grab and convey a power supply on the power supply conveying device, a visual detection device is arranged, the grabbed power supply is detected and identified through the visual detection device, a longitudinal conveying device is arranged on the rack, and a plug-in jig is conveyed to the longitudinal conveying device; and one side of the longitudinal conveying device is also connected with the feeding conveying device and the discharging conveying device, the feeding conveying device conveys the loading of the insertion jig to the longitudinal conveying device, and the insertion jig is conveyed to be discharged through the discharging conveying device after the insertion is finished, so that the automation degree is high, and the stability and the reliability are strong.

According to the automatic feeding and discharging device, the problem that the existing power supply insertion jig is high in insertion difficulty during detection is solved, full-automatic conveying and material taking insertion is adopted, the automation degree is high, manpower is saved, the working efficiency is high, and the insertion effect is good.

Drawings

FIG. 1 is a schematic perspective view of the present invention;

FIG. 2 is a schematic perspective view of another embodiment of the present invention;

FIG. 3 is an enlarged schematic view of the structure at A in FIG. 1;

FIG. 4 is an enlarged view of the structure of FIG. 2 at C;

fig. 5 is an enlarged schematic view of a portion B of fig. 1.

Description of reference numerals: the full-automatic inserting device 10, the rack 100, the power supply conveying device 200, the power supply conveying support 210, the conveying chain 220, the power supply conveying motor 230, the power supply jig 240, the power supply detection sensor 250, the material taking device 300, the material taking support frame 310, the longitudinal transmission module 320, the transverse transmission module 330, the lifting transmission module 340, the base 341, the lifting shaft 342, the lifting motor 343, the material taking module 350, the rotary seat 351, the material taking cylinder 352, the material taking claw 353, the inserting detection lens 360, the light compensating ring 361, the visual detection device 400, the first barcode detection module 410, the correcting detection lens 420, the second barcode detection module 430, the longitudinal conveying device 500, the longitudinal conveying module 510, the first transverse conveying module 520, the second transverse conveying module 530, the lifting module 540, the folding module 550, the folding support 551, the pressing cylinder 552, the pressing seat 553, the folding cylinder 554, the positioning cylinder, The device comprises a lifting cylinder 556, a pressing plate 557, an insertion jig 600, a slot 610, a test joint 620, a feeding conveying device 700 and a discharging conveying device 800.

Detailed Description

The invention will be further described with reference to the accompanying drawings.

As shown in fig. 1 to 5, a fully automatic power supply inserting apparatus 10 includes a frame 100, a power supply conveying device 200 mounted on the frame 100 for conveying power supply, a material fetching device 300 mounted on the frame 100 for grabbing power supply on the power supply conveying device 200, a visual inspection device 400 mounted on the frame 100 at one side of the conveying device for inspecting power supply, a longitudinal conveying device 500 mounted on the frame 100 at one side of the visual inspection device 400, an inserting jig 600 for inserting power supply and conveyed to the longitudinal conveying device 500, and a feeding conveying device 700 for feeding the inserting jig 600 and a discharging conveying device 800 for discharging the inserting jig 600 are connected to one side of the longitudinal conveying device 500.

Power supply unit 200 includes power supply unit 210, installs in power supply unit 210's conveying chain 220, installs in power supply unit 210 and is used for driving conveying chain 220's power conveyor motor 230, specifically drives conveying chain 220 through power conveyor motor 230 and drives the power transmission, and the further improvement does, and the transmission has the power tool 240 that is used for placing power and carries on conveying chain 220, power supply unit 210 is close to extracting device 300 position and installs the power detection sensor 250 that is used for detecting, carries on placing power tool 240 with the power, guarantees the precision of carrying position, guarantees to get the material precision, gets effectually, carries effectually, sets up power detection sensor 250 simultaneously and is used for detecting material loading and extracting position, gets effectually, and the material precision is high.

The material taking device 300 comprises a material taking support frame 310 installed on the rack 100, a longitudinal transmission module 320 erected on the material taking support frame 310, a transverse transmission module 330 arranged on the longitudinal transmission module 320 in a transmission manner, a lifting transmission module 340 arranged on the transverse transmission module 330 in a transmission manner, and a material taking module 350 installed on the lifting transmission module 340 and used for grabbing a power source, wherein the longitudinal transmission module 320, the transverse transmission module 330 and the lifting transmission module 340 are combined to form XYZ three-axis transmission, so that the material taking and inserting range is wider, the material taking and inserting of the material taking module 350 are driven by the three-axis transmission, the automation degree is high, and the stability is strong.

The longitudinal transmission module 320 and the transverse transmission module 330 are both arranged in a linear transmission module, linear transmission is realized by adopting the structure of the linear transmission module, the transmission effect is good, the stability is strong, and the transmission precision is high; the lifting transmission module 340 comprises a base 341 arranged on the transverse transmission module 330, a lifting shaft 342 arranged on the base 341, and a lifting motor 343 in driving connection with the lifting shaft 342, wherein the material taking module 350 is connected with the lifting shaft 342, specifically, the lifting shaft 342 is driven by the lifting motor 343 to realize a lifting transmission effect, so that the material taking module 350 can stably perform lifting transmission, and the material taking plug-in mounting is realized in transmission, and the automation degree is high.

Base 341 one side is installed and is used for detecting the cartridge detection camera lens 360 of power cartridge, and this cartridge detection camera lens 360 is connected with mends light ring 361, still sets up cartridge detection camera lens 360 and is used for detecting the cartridge position to guarantee that the cartridge position is unanimous at every turn, the cartridge is effectual, and the precision is high, still sets up mends light ring 361 and is used for the illumination, further guarantees to detect precision and cartridge precision.

The material taking module 350 comprises a rotating seat 351 connected with the lifting shaft 342, a material taking cylinder 352 connected with the rotating seat 351, and a material taking claw 353 installed at the driving end of the material taking cylinder 352, specifically, the rotating seat 351 can be used for finely adjusting the insertion angle, the material taking cylinder 352 drives the material taking claw 353 to tightly grasp and take the power supply for insertion in the material taking process, and the insertion drives the power supply to be inserted into the insertion jig 600 through lifting.

The visual inspection device 400 comprises a first bar code detection module 410 for detecting a power supply bar code, a correction detection lens 420 positioned at one side of the first bar code detection module 410 for detecting the power supply insertion direction, and a second bar code detection module 430 arranged on the material taking device 300 for detecting the bar code of the insertion jig 600; the first barcode detection module 410 and the second barcode detection module 430 are both barcodes, and adopt multiple groups of detection structures for different detection modes, so as to conveniently use common data in subsequent detection, and have convenient detection and strong intelligence.

The longitudinal conveying device 500 comprises a longitudinal conveying module 510, a first transverse conveying module 520 and a second transverse conveying module 530, wherein the first transverse conveying module 520 is arranged in the longitudinal conveying module 510 and connected with the feeding conveying device 700, the second transverse conveying module 530 is arranged in the feeding conveying device 800, the first transverse conveying module 520, the second transverse conveying module 530, the longitudinal conveying module 510, the feeding conveying device 700 and the discharging conveying device 800 are specifically provided with a conveying support, a conveying belt, a conveying motor and a detection sensor, conveying transmission is achieved by driving the conveying belt through the conveying motor, meanwhile, the detection sensor is used for detecting that the cartridge jig 600 is in place and positioned, and the whole structure is simple and reliable.

The first transverse conveying module 520 and the second transverse conveying module 530 are connected with a jacking module 540, the jacking module 540 can be used for driving the first transverse conveying module 520 and the second transverse conveying module 530 to ascend, the ascending can be used for positioning the insertion jig 600, and meanwhile, the jacking module 540 is also used for connecting the feeding conveying device 700 and the discharging conveying device 800 so as to be used for connecting and conveying the insertion jig 600, and the structure is stable and reliable.

The plug-in mounting jig 600 includes a plurality of groups of slots 610 for inserting a power supply, each group of slots 610 is correspondingly provided with a test connector 620, specifically, the slots 610 are used for inserting the power supply, and the test connectors 620 are connected to the power supply for connection to realize power supply detection.

The folding module 550 for inserting the testing connector 620 into the power supply is disposed above the second traverse conveying module 530, and the driving testing connector 620 is connected to the power supply in a plug-in manner through the folding module 550, so that the degree of automation is high, and the subsequent testing can be conveniently performed.

The folding module 550 comprises a folding bracket 551, a pressing cylinder 552 which is installed on the folding bracket 551 and used for pressing a power supply, a pressing base 553 which is connected with the pressing cylinder 552 in a driving mode, a folding cylinder 554 which is installed at one end, far away from the positioning cylinder 555, of the folding bracket 551 and used for driving the test connector 620 to be inserted into the power supply to be folded, the pressing base 553 is driven by the pressing cylinder 552 to press the power supply, the test connector 620 is driven by the folding cylinder 554 to be inserted into the power supply after the pressing, the splicing folding is completed, and the automation degree is high.

The positioning cylinder 555, which is located on one side of the pressing cylinder 552 and used for positioning the power plug-in mounting, is mounted on the lifting cylinder 556 of the positioning cylinder 555, and the pressing plate 557 mounted on the lifting cylinder 556 plays a role in positioning when the power is inserted into the slot 610 through the positioning cylinder 555, so that the stability and the precision in the insertion process are ensured.

The automatic power supply detection device is characterized in that a rack 100 is arranged, the rack 100 is used as a support of an integral structure, a power supply conveying device 200 is mounted on the rack 100 and used for power supply conveying through the power supply conveying device 200, a material taking device 300 is arranged to take power supplies during grabbing and conveying on the power supply conveying device 200, a visual detection device 400 is arranged, the grabbed power supplies are detected and identified through the visual detection device 400, a longitudinal conveying device 500 is arranged on the rack 100, an insertion jig 600 is conveyed to the longitudinal conveying device 500, specifically, the power supplies are grabbed and inserted into the insertion jig 600 through the material taking device 300, the problem of manual one-by-one insertion is solved, the automation degree is high, the specific type of the power supplies inserted into each slot 610 on the insertion jig 600 can be identified through the matching of the visual detection device 400, and the intelligence is strong; the longitudinal conveying device 500 is further connected with the feeding conveying device 700 and the discharging conveying device 800 on one side, the feeding conveying device 700 conveys the plug-in mounting jig 600 to the longitudinal conveying device 500, and the plug-in mounting jig 600 is conveyed and discharged through the discharging conveying device 800 after plug-in mounting is completed, so that the automation degree is high, and the stability and the reliability are high.

According to the automatic feeding and discharging device, the problem that the existing power supply insertion jig is high in insertion difficulty during detection is solved, full-automatic conveying and material taking insertion is adopted, the automation degree is high, manpower is saved, the working efficiency is high, and the insertion effect is good.

The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the present invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.