阅读说明：本技术 汽车安全带槽型座衬垫铆压机 (Riveting press for groove-shaped seat gasket of automobile safety belt ) 是由 施杰 于 2021-07-26 设计创作，主要内容包括：一种汽车安全带槽型座衬垫铆压机,其特征是：它包括：槽型座振动上料机(3)、衬垫振动上料机(4)、槽型座定位移动装置(6)、衬垫定位移动装置(5)、四工位转台装置(7)、翻转转运装置(8)和铆压装置(9)组成。本发明具有操作简单、生产效率高、数据存储追溯性强等特点；它解决了设备多；操作人员多的问题。单人可同时操控多台设备,自动化程度高,无需人工干预。可大量节约人工成本。(The utility model provides an automobile safety groove die bed liner riveting press which characterized by: it includes: the device comprises a groove-shaped seat vibration feeding machine (3), a liner vibration feeding machine (4), a groove-shaped seat positioning and moving device (6), a liner positioning and moving device (5), a four-station turntable device (7), an overturning and transferring device (8) and a riveting and pressing device (9). The method has the characteristics of simple operation, high production efficiency, strong data storage traceability and the like; it solves the problems of more equipment; the operator is more. A single person can simultaneously control a plurality of devices, the automation degree is high, and manual intervention is not needed. The labor cost can be greatly saved.)

1. The utility model provides an automobile safety groove die bed liner riveting press which characterized by: it includes:

the groove-shaped seat vibration feeding machine (3) is used for conveying the punched and formed groove-shaped seats (1) to a feeding track of the groove-shaped seat positioning and moving device in a specified direction after vibration so as to facilitate subsequent grasping;

the gasket vibration feeding machine (4) is used for conveying the punched and formed gasket (2) to a feeding track of the gasket positioning and moving device in a specified direction after vibration so as to facilitate subsequent grabbing;

the groove-shaped seat positioning and moving device (6) is used for confirming the position direction of the groove-shaped seat (1) sent out from the groove-shaped seat vibration feeding machine (3), clamping and sending the groove-shaped seat (1) into a grabbing position, and sending the groove-shaped seat (6) to a first positioning seat (701) of a subsequent four-station turntable device (7) after being lifted by a clamping jaw;

the gasket positioning and moving device (5) is used for judging the direction and the position of the gasket (2) output by the gasket vibration feeding machine (4), then grabbing the gasket to be closed above a first positioning seat (701) which is rotated by 90 degrees of a four-station turntable device (7), placing the gasket into a groove-shaped seat, and enabling the gasket to slide into a jack corresponding to the groove-shaped seat by means of gravity;

a four-station turntable device (7), the four-station turntable device (7) is composed of four positioning seats with the same structure, the four positioning seats rotate according to beats, each production beat rotates by 90 degrees, wherein the first positioning seat (701) is used for receiving a groove-shaped seat and positioning the groove-shaped seat, the outer end of the first positioning seat (701) is lifted to be in an inclined state after rotating by 90 degrees so as to receive a gasket, the first positioning seat (701) rotates by 90 degrees again and then rotates to be in a horizontal state, the groove-shaped seat inserted with the gasket is grabbed by the overturning transfer device (8) on one side of the groove-shaped seat, the first positioning seat (701) rotates by 90 degrees again to be in an unloaded state, the first positioning seat (701) in the unloaded state rotates by 90 degrees again to reach the receiving position to receive the next groove-shaped seat, and the four positioning seats sequentially and circularly move;

the overturning and transferring device (8) lifts the groove-shaped seat which is grabbed from the four-station rotary table device (7) and is provided with the liner from the positioning seat, overturns 180 degrees to enable the opening of the groove-shaped seat to be upward, rotates 180 degrees in situ, and sends the groove-shaped seat to the riveting device (9) for riveting and forming;

and the riveting device (9) is used for riveting the riveting position of the groove-shaped seat with the gasket sent by the turnover conveying device (8), so that the gasket is fixed in the groove-shaped seat, and a finished product is obtained and sent to the blanking device (10) for collection and transportation.

2. The automotive seat grommet press according to claim 1, characterized in that: the groove-shaped seat positioning and moving device (6) is composed of a stopping block (601), a hook plate (602), an image detection mechanism (603), a waste barrel (604) and a clamping jaw (605), the stopping block (601) is installed at the front end of a discharging guide rail (606) of the groove-shaped seat vibration feeding machine (3), the hook plate (602) is installed at the lower portion of the discharging guide rail (606) and is used for pulling the groove-shaped seat to the stopping block (601) to enable the image detection mechanism (603) installed on one side to detect, the qualified groove-shaped seat is clamped by the clamping jaw (605), the clamping jaw is installed on the sliding rail (607), when the groove-shaped seat is unqualified in detection, the waste barrel (604) moves to the lower portion of the stopping block (301) along the waste guide rail (608), the stopping block retracts under the driving of an air cylinder, the groove-shaped seat falls into the waste barrel, and the waste barrel and the stopping block reset again.

3. The automotive seat grommet press according to claim 1, characterized in that: the four-station turntable device (7) is composed of four positioning seats with the same structure: the positioning device comprises a first positioning seat (701), a second positioning seat (702), a third positioning seat (703) and a fourth positioning seat (704), wherein the four positioning seats are all arranged on a rotary platform (705), the rotary platform (705) is driven to rotate by a motor (706) and a driving mechanism, one ends of the positioning seats are all fixedly arranged on a rotary shaft (707), the rotary shaft (707) is driven to rotate by a rotary cylinder, so that one end of the positioning seat is driven to be lifted to be in an inclined state of 40-60 degrees at a second station, and the positioning seats are all in a horizontal state at a first station sheet, a third station sheet and a fourth station sheet.

4. The automotive seat grommet press according to claim 1, characterized in that: the overturning and transferring device (8) comprises a rotary workbench (801), two lifting workbenches (802) are symmetrically arranged on the large rotary workbench (801), each lifting workbench (802) is provided with a rotary platform (803), each rotary platform (803) is provided with a pressing claw (804) which is driven by a cylinder and pressed from top to bottom and a clamping claw (805) which clamps a groove from two sides and clamps a seat; when the rotary workbench (801) rotates to a clamping position, the lifting workbench (802) descends, the pressing claw (804) is pressed on a groove-shaped seat on a positioning seat of a third station of the four-station turntable device (7), meanwhile, clamping claws on two sides are clamped, the lifting workbench (802) drives the groove-shaped seat to ascend to extract the groove-shaped seat from the four-station turntable device (7), the rotary workbench (801) rotates for 180 degrees, the lifting workbench (802) descends, a clamping claw and a pressing claw on the rotary workbench (803) stretch forwards and loosen the groove-shaped seat under the driving of an air cylinder, the clamping claw and the pressing claw retract to place the groove-shaped seat on a die of the riveting device, and the lifting workbench (802) ascends to wait for rotating to an initial station.

5. The automotive seat grommet press according to claim 4, wherein: the rotary table (801) is driven by a gear (806), the gear (806) is driven by a rack (807) or a driving gear, the rack is driven by an air cylinder (808), and the driving gear is driven by a driving motor.

Technical Field

The invention relates to an automobile safety belt technology, in particular to a safety belt groove type seat and liner assembling technology, and specifically relates to an automobile safety belt groove type seat liner riveting press.

Background

With the rapid development of automobile industry in China, the traceability of automobile part manufacturing data, the shortage of labor resources and the like. The problems that most automobile part manufacturers are poor in data traceability and the like at the end of production of automobile part production yield are caused. Therefore, automatic feeding and discharging are required to be developed; automatic detection; the automatic riveting equipment for automatic data storage and tracing solves the labor intensity of an operator source; the working efficiency is improved; the traceability of the data of the produced workpiece is strong, and the like.

Fig. 1 and 2 are two parts used in a seat belt of a vehicle, and fig. 3 is a schematic view of the parts shown in fig. 1 and 2 in a state after press-fitting. Conventionally, the gasket of fig. 2 is manually inserted into the insertion hole of the channel of fig. 1 and then the gasket of fig. 2 is pressed on the groove seat of fig. 1 by a punch, which has the disadvantages of slow speed, low efficiency, labor intensity, large amount of labor and punching equipment, poor traceability of the production technical parameters of the equipment, and the need for improvement.

Disclosure of Invention

The invention aims to design a riveting press for a groove type seat gasket of an automobile safety belt, which has high production efficiency and high automation level, aiming at the problem of low automation level of a groove type seat and gasket device in the existing automobile safety belt.

The technical scheme of the invention is as follows:

the utility model provides an automobile safety groove die bed liner riveting press which characterized by: it includes:

the groove-shaped seat vibration feeding machine 3 is used for conveying the punched and formed groove-shaped seats 1 to a feeding track of the groove-shaped seat positioning and moving device in a specified direction after vibration so as to facilitate subsequent grabbing;

the gasket vibration feeding machine 4 is used for conveying the punched and formed gaskets 2 to a feeding track of the gasket positioning and moving device in a specified direction after vibration so as to facilitate subsequent grabbing;

the groove-shaped seat positioning and moving device 6 is used for confirming the position direction of the groove-shaped seat 1 sent out from the groove-shaped seat vibration feeding machine 3, clamping and sending the groove-shaped seat 1 into a grabbing position, and sending the groove-shaped seat to a first positioning seat 701 of a subsequent four-station turntable device 7 after being lifted by a clamping jaw;

the liner positioning and moving device 5 is used for judging the direction and the position of the liner 2 output by the liner vibration feeding machine 4, then grabbing the liner to be closed above a first positioning seat 701 which is rotated by 90 degrees of a four-station turntable device 7, putting the liner into a groove-shaped seat, and enabling the liner to slide into a jack corresponding to the groove-shaped seat by means of gravity;

a four-station turntable device 7, the four-station turntable device 7 is composed of four positioning seats with the same structure, the four positioning seats rotate according to the beat, each production beat rotates 90 degrees, wherein the first positioning seat 701 is used for receiving a groove-shaped seat and positioning the groove-shaped seat, the outer end of the first positioning seat 701 is lifted to be in an inclined state after rotating 90 degrees so as to receive a gasket, the first positioning seat 701 rotates 90 degrees again and then rotates to be in a horizontal state, the groove-shaped seat inserted with the gasket on the first positioning seat is grabbed by the overturning transfer device 8 on one side of the first positioning seat, the first positioning seat 701 rotates 90 degrees again to be in an idle state, the first positioning seat 701 in the idle state rotates 90 degrees again to reach a receiving position to receive the next groove-shaped seat, and the four positioning seats sequentially and circularly move;

the overturning and transferring device 8 lifts the groove-shaped seat provided with the liner and grabbed from the four-station rotary table device 7 away from the positioning seat, overturns the groove-shaped seat for 180 degrees to enable the opening of the groove-shaped seat to be upward, rotates the groove-shaped seat for 180 degrees in situ, and sends the groove-shaped seat to the riveting device 9 for riveting and forming;

and the riveting device (9) is used for riveting the riveting position of the groove-shaped seat with the liner sent by the turnover conveying device 8, so that the liner is fixed in the groove-shaped seat, and the finished product is sent to the blanking device 10 for collection and transportation.

The invention has the beneficial effects that:

the method has the characteristics of simple operation, high production efficiency, strong data storage traceability and the like; it solves the problems of more equipment; the operator is more. A single person can simultaneously control a plurality of devices, the automation degree is high, and manual intervention is not needed. The labor cost can be greatly saved.

Drawings

Fig. 1 is a schematic view of the construction of the socket type seat of the present invention.

Fig. 2 is a schematic view of the structure of the gasket of the present invention.

Fig. 3 is a schematic view showing an assembled state of the socket type seat and the packing of the present invention.

Fig. 4 is a schematic diagram of the overall layout structure of the present invention.

FIG. 5 is a schematic structural diagram of a slot-type seat positioning and moving device of the present invention.

Fig. 6 is a schematic structural diagram of the pad positioning and moving device of the present invention.

Fig. 7 is a schematic view of a four-station carousel apparatus of the present invention.

Fig. 8 is a schematic structural view of the turnover transfer device of the present invention.

Fig. 9 is a schematic view of the rivet pressing and blanking device of the present invention.

Figure 10 is a schematic view of the slot bed and liner transfer position of the present invention.

Detailed Description

The invention is further described below with reference to the figures and examples.

As shown in fig. 4-10.

An automobile lap belt groove type seat liner riveting press, as shown in fig. 4, comprising:

the groove-shaped seat vibration feeding machine 3 is used for conveying the punched and formed groove-shaped seats 1 to a feeding track of the groove-shaped seat positioning and moving device in a specified direction after vibration so as to facilitate subsequent grabbing; the groove-shaped seat vibration feeding machine 3 can be directly customized from the market, and can realize automatic discharging of the groove-shaped seats and enter the discharging guide rail 606 for sequential discharging according to requirements;

the gasket vibration feeding machine 4 is used for conveying the punched and formed gaskets 2 to a feeding track of the gasket positioning and moving device in a specified direction after vibration so as to facilitate subsequent grabbing; the liner vibration feeding machine 4 can also be customized from the market like the groove-shaped seat vibration feeding machine 3 and automatically arranged in sequence to enter the liner positioning and moving device 5 for the mechanical arm to automatically grab;

the groove-shaped seat positioning and moving device 6 is used for confirming the position direction of the groove-shaped seat 1 sent out from the groove-shaped seat vibration feeding machine 3, clamping and sending the groove-shaped seat 1 into a grabbing position, and sending the groove-shaped seat to a first positioning seat 701 of a subsequent four-station turntable device 7 after being lifted by a clamping jaw; as shown in fig. 5, the groove-shaped seat positioning and moving device 6 may be composed of a stopping block 601, a hook plate 602, an image detection mechanism 603, a waste bin 604 and a clamping jaw 605, wherein the stopping block 601 is installed at the front end of a discharging guide rail 606 of the groove-shaped seat vibration feeder 3, the hook plate 602 is installed at the lower portion of the discharging guide rail 606 and is responsible for pulling the groove-shaped seat to the lifting stopping block 601 so as to enable the image detection mechanism 603 installed at one side to detect, the groove-shaped seat which is qualified in detection is clamped by the clamping jaw 605, the clamping jaw is installed on a sliding rail 607, when the groove-shaped seat is unqualified in detection, the waste bin 604 moves to the lower portion of the stopping block 301 along a waste guide rail 608, the stopping block retracts under the driving of an air cylinder, the groove-shaped seat falls into the waste bin, and the waste bin and the stopping block are reset again.

The liner positioning and moving device 5 is used for judging the direction and the position of the liner 2 output by the liner vibration feeding machine 4, then grabbing the liner to be closed above a first positioning seat 701 which is rotated by 90 degrees of a four-station turntable device 7, putting the liner into a groove-shaped seat, and enabling the liner to slide into a jack corresponding to the groove-shaped seat by means of gravity; the concrete structure is shown in FIG. 6;

a four-station turntable device 7, the four-station turntable device 7 is composed of four positioning seats with the same structure, the four positioning seats rotate according to the beat, each production beat rotates 90 degrees, wherein the first positioning seat 701 is used for receiving a groove-shaped seat and positioning the groove-shaped seat, the outer end of the first positioning seat 701 is lifted to be in an inclined state after rotating 90 degrees, as shown in fig. 10, so as to receive a gasket, the first positioning seat 701 rotates 90 degrees again and then rotates to be in a horizontal state, the groove-shaped seat inserted with the gasket on the first positioning seat is grabbed by the overturning transfer device 8 on one side of the first positioning seat, the first positioning seat 701 rotates 90 degrees again to be in an idle state, the first positioning seat 701 in the idle state rotates 90 degrees again to reach a receiving position to receive the next groove-shaped seat, and the four positioning seats sequentially and circularly move; the four-station turntable device 7, as shown in fig. 7, is composed of four positioning seats with the same structure: the positioning device comprises a first positioning seat 701, a second positioning seat 702, a third positioning seat 703 and a fourth positioning seat 704, wherein the four positioning seats are all arranged on a rotary platform 705, the rotary platform 705 is driven to rotate by a motor 706 and a driving mechanism, one end of each positioning seat is fixedly arranged on a rotary shaft 707, the rotary shaft 707 is driven to rotate by a rotary cylinder, so that one end of each positioning seat is driven to be lifted to be in an inclined state of 40-60 degrees at a second station, and the positioning seats are all in a horizontal state at the first station, the third station and the fourth station.

The overturning and transferring device 8 lifts the groove-shaped seat provided with the liner and grabbed from the four-station rotary table device 7 away from the positioning seat, overturns the groove-shaped seat for 180 degrees to enable the opening of the groove-shaped seat to be upward, rotates the groove-shaped seat for 180 degrees in situ, and sends the groove-shaped seat to the riveting device 9 for riveting and forming; as shown in fig. 8, the turnover transferring device 8 includes a rotary table 801, two lifting tables 802 are symmetrically mounted on the large rotary table 801, a rotary table 803 is mounted on each lifting table 802, a pressing claw 804 which is driven by a cylinder and pressed from top to bottom and a clamping claw 805 which clamps a groove from two sides and blocks a seat are mounted on each rotary table 803; when the rotary workbench 801 rotates to a clamping position, the lifting workbench 802 descends, the pressing claw 804 is pressed on a groove-shaped seat on a positioning seat of a third station of the four-station turntable device 7, clamping claws on two sides are clamped simultaneously, the lifting workbench 802 drives the groove-shaped seat to ascend to extract the groove-shaped seat from the four-station turntable device 7, the rotary workbench 801 rotates for 180 degrees, the lifting workbench 802 descends, the clamping claw and the pressing claw on the rotary workbench 803 are driven by the air cylinder to extend forwards and loosen the groove-shaped seat, the clamping claw and the pressing claw retract to place the groove-shaped seat on a die of the riveting device, and the lifting workbench 802 ascends to wait for rotating to an initial station. The rotary table 801 shown in fig. 8 is driven by a gear 806, the gear 806 is driven by a rack 807 or pinion, the rack is driven by a cylinder 808, and the pinion is driven by a drive motor.

And a riveting device 9, as shown in fig. 9, the riveting device 9 is used for riveting the riveting position of the groove-shaped seat with the gasket sent by the turnover transfer device 8, so that the gasket is fixed in the groove-shaped seat, and the finished product is sent to the blanking device 10 for collection and transfer.

The working process of the invention is as follows:

first, the stamped and formed groove-shaped seat shown in fig. 1 and the gasket shown in fig. 2 are respectively poured into the corresponding groove-shaped seat vibration feeder 3 and gasket vibration feeder 4 for vibration discharging and sequentially sent out.

The groove type seat of vibration row material state gets into the guide rail in proper order and moves forward, is drawn to the fender by the drag hook and stops a department and block, and the image detection device of one side carries out image detection, if arrange correctly, the model matches, then the manipulator of one side removes the top and snatchs it and removes and send into and put into first locating seat 701 on the first station of quadruplex position slewer, if detect unqualifiedly, then the waste material bucket of lower part is followed the guide rail and is pushed to groove type seat lower part by the cylinder, it puts aside to keep off the gathering piece, the groove type seat falls into the waste material bucket automatically, the waste material bucket resets along the guide rail, it stops the piece and resets again and waits for next groove type seat. The groove-shaped seat on the first station of the four-station rotating device rotates 90 degrees along with the four-station rotating device, then the rear part rises (can be driven by a rotating cylinder), and the liner is waited. The gasket is arranged in a vibration mode through a gasket vibration feeding machine 4, as shown in fig. 6, after the gasket is detected to be qualified, the gasket is grabbed by a mechanical arm and transferred to a second station of the four-station rotating device to be directly placed on the first station positioning seat, and the gasket automatically falls into the jack on the groove type seat by means of gravity and an inclination angle to complete the compounding of the groove type seat and the gasket. The combined groove-shaped seat is driven by the four-station rotating device to rotate for 90 degrees again, the inclined end returns to the horizontal state, at the moment, the combined groove-shaped seat is extracted by the overturning and transferring device 8, ascended and rotated, then rotated to the position above a die of the riveting device, stretched forwards and then falls into the riveting die, the riveting device driven by the air cylinder applies pressure to the gasket, and the gasket is pressed on the groove-shaped seat to obtain a finished product shown in the figure 3.

The parts not involved in the present invention are the same as or can be implemented using the prior art.