阅读说明：本技术 一种轻钢建筑用钢材折弯设备及折弯方法 (Bending equipment and bending method for steel material for light steel building ) 是由 陈爱庆 于 2021-08-25 设计创作，主要内容包括：本发明提供了一种轻钢建筑用钢材折弯设备,包括操作台,所述操作台的中部设有下压机构,所述下压机构的一侧设有折弯机构,所述折弯机构的下部咬合连接驱动机构,所述下压机构的另一侧设有定位机构,该发明通过下压机构控制折弯的定点,通过驱动机构精确控制折弯角度,通过定位机构在大批量折弯操作的时候大大提高定位效率,从而大大提高了设备连续折弯的效率。(The invention provides a steel bending device for a light steel building, which comprises an operating platform, wherein a pressing mechanism is arranged in the middle of the operating platform, a bending mechanism is arranged on one side of the pressing mechanism, the lower part of the bending mechanism is meshed and connected with a driving mechanism, and a positioning mechanism is arranged on the other side of the pressing mechanism.)

1. The utility model provides a light steel construction steel equipment of bending which characterized in that: the bending machine is characterized by comprising an operating table (1), wherein a pressing mechanism (2) is arranged in the middle of the operating table (1), a bending mechanism (3) is arranged on one side of the pressing mechanism (2), the lower portion of the bending mechanism (3) is meshed with a driving mechanism (4), and a positioning mechanism (5) is arranged on the other side of the pressing mechanism (2).

2. The steel bending device for light steel construction according to claim 1, characterized in that: the middle part of the operating platform (1) is provided with a bending groove (11), one side of the bending groove (11) is provided with a force arm groove (12), and the other side of the bending groove is provided with a plurality of sliding grooves (13).

3. The steel bending device for light steel construction according to claim 1, characterized in that: push down mechanism (2) and include a plurality of bolts (21), it is a plurality of the lower extreme fixed connection of bolt (21) in the middle part top surface of operation panel (1), it is a plurality of connecting spring (22) are established to bolt (21) cover respectively, and are a plurality of bolt (21) overlap respectively and establish the both sides of connecting in layering (23) down, the top of layering (23) is equipped with and pushes down eyelidretractor (24).

4. The steel bending device for light steel construction according to claim 3, characterized in that: the pressing support (24) comprises pressing elastic sheets (241), two ends of each pressing elastic sheet (241) are connected to two sides of the corresponding pressing strip (23) through bolts (21), the middle of each pressing elastic sheet (241) is fixedly connected with the upper end of the corresponding supporting rod (242), the lower end of each supporting rod (242) is fixedly connected with a pressing block (243), and each pressing block (243) is fixedly connected to the middle of the corresponding pressing strip (23).

5. The steel bending device for light steel construction according to claim 1, characterized in that: bend mechanism (3) including bending board (31), one side hinged joint of bending board (31) in the top surface middle part of operation panel (1), a plurality of arm of force (32) of bending of its opposite side fixed connection, it is a plurality of bend the one end of the arm of force (32) respectively fixed connection in the one end of arc rack (33), it is a plurality of arc rack (33) equal interlock connect in actuating mechanism (4), it is a plurality of the other end of arc rack (33) is fixed connection respectively in the lower extreme of lower curved arm (34), the equal fixed connection in the upper end of lower curved arm (34) bend the bottom surface of board (31).

6. The steel bending device for light steel construction according to claim 5, characterized in that: the top surface of the bending plate (31) is provided with a plurality of anti-slip strips (311).

7. The steel bending device for light steel construction according to claim 1, characterized in that: actuating mechanism (4) include driving motor (41), driving motor (41) through motor support (42) fixed connection in the bottom surface of operation panel (1), the output coaxial coupling drive gear (43) of driving motor (41), drive gear (44) are connected in drive gear (43) interlock, drive gear (44) rotate connect in the bottom surface of operation panel (1), worm gear (45), a plurality of are connected in the both sides interlock respectively of drive gear (44) worm gear (45) interlock respectively connect bending mechanism (3), drive gear (44) and a plurality of worm gear (45) all rotate to be connected in gear support (46), gear support (46) fixed connection in the bottom surface of operation panel (1).

8. The steel bending device for light steel construction according to claim 1, characterized in that: the positioning mechanism (5) comprises a backer block (51), a plurality of sliding blocks (52) are fixedly connected to the bottom of the backer block (51), the bottom surfaces of the sliding blocks (52) are fixedly connected to a lower balancing weight (53), the sliding blocks (52) are slidably connected to the top surface of the operating platform (1), the middle parts of the sliding blocks (52) are in threaded connection with a screw rod body (54), the screw rod gears (55) are coaxially connected to one ends of the screw rod body (54), the screw rod gears (55) are sequentially in transmission connection through toothed belts (56), and one of the screw rod gears (55) is connected with a rocking handle (57) in a middle shaft mode.

9. The steel bending device for light steel construction according to claim 8, characterized in that: the spiral directions of two adjacent lead screw bodies (54) are opposite.

10. The steel bending equipment for light steel construction according to any one of claims 1 to 9 is characterized in that: the method comprises the following steps:

s1, adjusting a pressing mechanism (2) according to the thickness of steel, rotating a nut, and enabling a gap below a pressing strip (21) to be suitable for the thickness of the steel to be bent under the action of a spring (22);

s2, inserting steel into the lower part of the pressing mechanism (2), adjusting the positioning mechanism (5) as required, driving one of the screw rod gears (55) to rotate by rotating the rocking handle (57), sequentially driving the plurality of screw rod gears (55) through the plurality of toothed belts (56), then driving the plurality of screw rod bodies (54) to rotate, and pushing the backer block (51) to move and position through the threaded fit of the screw rod bodies (54) and the sliding block (52);

s3, starting the driving motor (41), driving the driving gear (43) to rotate, then driving the transmission gear (44) to rotate, further driving the plurality of worm gears (45) to rotate, driving the bending mechanism (3) to lift through the thread matching of the worm gears (45) and the arc-shaped rack (33), bending the steel, and after the bending angle is reached, reversing the driving motor (41) and lowering the bending mechanism (3) to complete the bending process.

Technical Field

The invention relates to the technical field of traditional Chinese medicine preparation equipment, in particular to light steel building steel bending equipment and a bending method.

Background

Steel is a very common building material, and most of steel processing is performed by hydraulic processing, so that the processed steel generates plastic deformation. According to the difference of the processing temperature of steel, the cold processing and the hot processing are divided. The main processing method of the steel comprises the following steps: rolling, casting, drawing, extruding, etc. When the bending machine is used as a building material, steel is often required to be bent, manual bending is mostly adopted in common steel bending methods, the bending angle and length accuracy are not high, and the bending efficiency is low.

Disclosure of Invention

The invention provides a bending device and a bending method for a steel material for a light steel building, aiming at solving the technical problem of improving the efficiency of steel material bending processing.

In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a light steel construction steel equipment of bending, includes the operation panel, the middle part of operation panel is equipped with down the press mechanism, one side of pushing down the mechanism is equipped with the mechanism of bending, the lower part interlock of the mechanism of bending is connected actuating mechanism, the opposite side of pushing down the mechanism is equipped with positioning mechanism.

Furthermore, the middle part of the operating platform is provided with a bending groove, one side of the bending groove is provided with a force arm groove, and the other side of the bending groove is provided with a plurality of sliding grooves.

Furthermore, the pressing mechanism comprises a plurality of bolts, the lower ends of the bolts are fixedly connected to the top surface of the middle of the operating platform, the bolts are sleeved with the connecting springs respectively, the bolts are sleeved with the two sides of the pressing bar respectively, and a pressing support is arranged above the pressing bar.

Furthermore, the pressing support comprises a pressing elastic sheet, two ends of the pressing elastic sheet are connected to two sides of the pressing bar through bolts, the middle of the pressing elastic sheet is fixedly connected with the upper end of the supporting rod, the lower end of the supporting rod is fixedly connected with the pressing block, and the pressing block is fixedly connected to the middle of the pressing bar.

Furthermore, the bending mechanism comprises a bending plate, one side of the bending plate is hinged to the middle of the top surface of the operating platform, the other side of the bending plate is fixedly connected with a plurality of bending force arms, one ends of the bending force arms are fixedly connected to one ends of the arc-shaped racks respectively, the arc-shaped racks are connected to the driving mechanism in an all-meshed mode, the other ends of the arc-shaped racks are fixedly connected to the lower end of the lower bending arm respectively, and the upper end of the lower bending arm is fixedly connected to the bottom surface of the bending plate.

Furthermore, the top surface of the bending plate is provided with a plurality of anti-slip strips.

Further, actuating mechanism includes driving motor, driving motor pass through motor support fixed connection in the bottom surface of operation panel, driving motor's output coaxial coupling drive gear, drive gear is connected in the drive gear interlock, drive gear rotate connect in the bottom surface of operation panel, drive gear's both sides interlock respectively connect worm gear, and are a plurality of worm gear interlock respectively connects the mechanism of bending, drive gear and a plurality of worm gear all rotates and connects in gear support, gear support fixed connection in the bottom surface of operation panel.

Furthermore, positioning mechanism includes the backer piece, a plurality of sliding blocks of bottom fixed connection of backer piece, it is a plurality of the bottom surface of sliding block all fixed connection is in balancing weight down, and is a plurality of sliding block sliding connection in the top surface of operation panel, it is a plurality of the middle part of sliding block is threaded connection lead screw body respectively, and is a plurality of one end coaxial coupling lead screw gear of lead screw body is a plurality of connect in proper order through the cingulum between the lead screw gear and connect in proper order, one of them lead screw gear axis connection rocking handle.

Further, the spiral directions of two adjacent lead screw bodies are opposite.

Further, the method comprises the following steps:

s1, adjusting a pressing mechanism according to the thickness of steel, rotating a nut, and enabling a gap under a pressing strip to be suitable for the thickness of the steel to be bent under the action of a spring;

s2, inserting steel into the lower part of the pressing mechanism, adjusting the positioning mechanism as required, driving one of the screw rod gears to rotate by rotating the rocking handle, sequentially driving a plurality of screw rod gears through a plurality of toothed belts, driving a plurality of screw rod bodies to rotate, and pushing the backer block to move and position by the threaded fit of the screw rod bodies and the sliding block;

and S3, starting a driving motor to drive a driving gear to rotate, then driving a transmission gear to rotate, further driving a plurality of worm gears to rotate, driving a bending mechanism to rise through the thread fit of the worm gears and the arc-shaped racks, bending the steel, driving the motor to rotate reversely after the steel is bent, and lowering the bending mechanism to finish the process.

Compared with the prior art, the invention has the beneficial effects that:

the fixed point of bending is controlled through the pressing mechanism, the bending angle is accurately controlled through the driving mechanism, and the positioning efficiency is greatly improved through the positioning mechanism during the large-batch bending operation, so that the continuous bending efficiency of the equipment is greatly improved.

Drawings

FIG. 1 is a schematic diagram A of the external structure of the present invention;

FIG. 2 is a schematic diagram B of the external structure of the present invention;

FIG. 3 is a schematic side cross-sectional view of the internal structure of the present invention;

FIG. 4 is a schematic top view of the external structure of the present invention;

fig. 5 is a bottom view schematically illustrating the external structure of the present invention.

In the figure: 1. an operation table; 11. bending the groove; 12. a force arm slot; 13. a sliding groove; 2. a pressing mechanism; 21. a bolt; 22. a spring; 23. pressing a strip; 24. pressing the support; 241. pressing the elastic sheet downwards; 242. a support bar; 243. pressing the block; 3. a bending mechanism; 31. bending the plate; 311. anti-slip strips; 32. bending a force arm; 33. an arc-shaped rack; 34. a lower crank arm; 4. a drive mechanism; 41. a drive motor; 42. a motor bracket; 43. a drive gear; 44. a transmission gear; 45. a worm gear; 46. a gear bracket; 5. a positioning mechanism; 51. a backer block; 52. a slider; 53. a lower balancing weight; 54. a screw rod body; 55. a screw gear; 56. a toothed belt; 57. a rocking handle.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In an embodiment, please refer to fig. 1-4, a steel bending apparatus for light steel building includes an operating platform 1, a pressing mechanism 2 is disposed in the middle of the operating platform 1, a bending mechanism 3 is disposed on one side of the pressing mechanism 2, a lower portion of the bending mechanism 3 is engaged with a driving mechanism 4, and a positioning mechanism 5 is disposed on the other side of the pressing mechanism 2.

In the embodiment, please refer to fig. 1-4 again, a bending groove 11 is formed in the middle of the operating platform 1, a force arm groove 12 is formed on one side of the bending groove 11, and a plurality of sliding grooves 13 are formed on the other side of the bending groove 11, so that the design ensures the movement space of the bending mechanism through the bending groove 11, and ensures the movement space of the positioning mechanism 5 through the plurality of sliding grooves 13.

In an embodiment, please refer to fig. 1 to 4 again, the pressing mechanism 2 includes a plurality of bolts 21, lower ends of the plurality of bolts 21 are fixedly connected to a top surface of a middle portion of the console 1, the plurality of bolts 21 are respectively sleeved with a connecting spring 22, the plurality of bolts 21 are respectively sleeved with two sides of a pressing bar 23, a pressing supporter 24 is disposed above the pressing bar 23, and the design controls a height of the pressing bar 23 through the spring 22 and the bolt 21.

In an embodiment, please refer to fig. 1 to 4, the pressing support 24 includes a pressing elastic sheet 241, two ends of the pressing elastic sheet 241 are connected to two sides of the pressing bar 23 through bolts 21, a middle portion of the pressing elastic sheet 241 is fixedly connected to an upper end of a supporting rod 242, a lower end of the supporting rod 242 is fixedly connected to a pressing block 243, the pressing block 243 is fixedly connected to a middle portion of the pressing bar 23, and the design ensures a middle strength of the pressing bar 23 through cooperation of the pressing elastic sheet 241, the supporting rod 242 and the pressing block 243.

In an embodiment, please refer to fig. 1-4, the bending mechanism 3 includes a bending plate 31, one side of the bending plate 31 is hinged to the middle portion of the top surface of the operating platform 1, the other side of the bending plate 31 is fixedly connected to a plurality of bending force arms 32, one ends of the bending force arms 32 are respectively and fixedly connected to one ends of arc-shaped racks 33, the arc-shaped racks 33 are all connected to the driving mechanism 4 in an engaged manner, the other ends of the arc-shaped racks 33 are respectively and fixedly connected to the lower end of a lower curved arm 34, and the upper end of the lower curved arm 34 is all and fixedly connected to the bottom surface of the bending plate 31, and the bending plate 31 is pushed to be lifted by the arc-shaped racks 33 through the bending force arms 32.

In the embodiment, please refer to fig. 1-4, the top surface of the bending plate 31 is provided with a plurality of anti-slip strips 311, and the design prevents the steel from shifting during the bending process through the anti-slip strips 311.

In the embodiment, please refer to fig. 1-4 again, the driving mechanism 4 includes a driving motor 41, the driving motor 41 is fixedly connected to the bottom surface of the operating platform 1 through a motor bracket 42, an output end of the driving motor 41 is coaxially connected to a driving gear 43, the driving gear 43 is engaged with a transmission gear 44, the transmission gear 44 is rotatably connected to the bottom surface of the operating platform 1, two sides of the transmission gear 44 are respectively engaged with a worm gear 45, a plurality of the worm gears 45 are respectively engaged with the bending mechanism 3, the transmission gear 44 and the plurality of the worm gears 45 are both rotatably connected to a gear bracket 46, the gear bracket 46 is fixedly connected to the bottom surface of the operating platform 1, in this design, the driving motor 41 drives the driving gear 43 to rotate, and then drives the transmission gear 44 to rotate, and further drives the plurality of the worm gears 45 to rotate, the worm gear 45 and the arc-shaped rack 33 are matched with each other through threads to drive the bending mechanism 3 to lift, and the steel is bent.

In an embodiment, please refer to fig. 1-4, the positioning mechanism 5 includes a cam block 51, a plurality of sliding blocks 52 are fixedly connected to a bottom of the cam block 51, bottom surfaces of the sliding blocks 52 are fixedly connected to a lower weight 53, the sliding blocks 52 are slidably connected to a top surface of the operating platform 1, middle portions of the sliding blocks 52 are respectively in threaded connection with a lead screw body 54, one end of the lead screw bodies 54 is coaxially connected with a lead screw gear 55, the lead screw gears 55 are sequentially in transmission connection through a plurality of toothed belts 56, a central shaft of one of the lead screw gears 55 is connected with a crank 57, in this design, by rotating the crank 57, one of the lead screw gears 55 is driven to rotate, by the plurality of toothed belts 56 sequentially driving the lead screw gears 55, and then driving the lead screw bodies 54 to rotate, by the threaded fit of the lead screw body 54 and the sliding block 52, pushing the backer block 51 to move to position.

In the embodiment, please refer to fig. 1-4, the screw directions of two adjacent screw rod bodies 54 are opposite, and this design is to ensure the directions of the forces generated by the opposite directions driven by the toothed belt 56 are the same.

The embodiment provides a bending method of a steel material for light steel construction, which comprises the following steps:

s1, adjusting a pressing mechanism 2 according to the thickness of steel, rotating a nut, and enabling a gap below a pressing bar 21 to be suitable for the thickness of the steel to be bent under the action of a spring 22;

s2, inserting steel into the lower part of the pressing mechanism 2, adjusting the positioning mechanism 5 as required, driving one of the screw rod gears 55 to rotate by rotating the rocking handle 57, sequentially driving a plurality of screw rod gears 55 through a plurality of toothed belts 56, driving a plurality of screw rod bodies 54 to rotate, and pushing the backer block 51 to move and position by the threaded fit of the screw rod bodies 54 and the sliding block 52;

s3, starting the driving motor 41 to drive the driving gear 43 to rotate, then driving the transmission gear 44 to rotate, further driving the plurality of worm gears 45 to rotate, driving the bending mechanism 3 to ascend through the thread matching of the worm gears 45 and the arc-shaped rack 33, bending the steel, reversing the driving motor 41 after the bending angle is reached, descending the bending mechanism 3,

and is completed.

The operation principle is as follows: firstly, the bending groove 11 on the operation table 1 ensures the moving space of the bending mechanism, the moving space of the positioning mechanism 5 is ensured through a plurality of sliding grooves 13, the pressing mechanism 2 controls the height of the pressing bar 23 through the cooperation of the spring 22 and the bolt 21, the pressing support 24 improves the middle strength of the pressing bar 23 through the cooperation of the pressing spring plate 241, the support rod 242 and the pressing block 243, the problem that the pressing bar 23 is high in the middle and low in two sides in the bending process is avoided, one of the lead screw gears 55 is driven to rotate through rotating the rocking handle 57, a plurality of lead screw gears 55 are sequentially driven through a plurality of toothed belts 56, then a plurality of lead screw bodies 54 are driven to rotate, the backer block 51 is pushed to move and position through the thread fit of the lead screw bodies 54 and the sliding block 52, the driving motor 41 drives the driving gear 43 to rotate, then the transmission gear 44 is driven to rotate, and then the worm gears 45 are driven to rotate, the worm gear 45 and the arc-shaped rack 33 are matched with each other through threads to drive the bending mechanism 3 to rise, the pressing mechanism 2 is matched to bend steel, and the anti-slip strip 311 on the bending plate 31 prevents the steel from displacing in the bending process.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.