阅读说明：本技术 一种薯条成型一体机 (Potato chip forming all-in-one machine ) 是由 梁希森 张志凯 孙莎莎 崔长磊 李学洋 吕健 于 2021-09-08 设计创作，主要内容包括：本发明公开了一种薯条成型一体机,主要涉及成型一体机技术领域,包括清洗单元、吹干单元、切割单元和炸制单元,清洗单元用于将收获的马铃薯通过二步清洗干净,吹干单元用于将清洗单元清洗干净的马铃薯表面携带的水分通过吹风的方式吹干,切割组件用于将马铃薯切割成不同规格尺寸和不同截面形状的薯条,炸制单元用于将切好的薯条浸泡、处理并炸成熟透。本发明几个单元配合完成马铃薯从清洗、吹干、切割成薯条然后薯条处理、炸制的一系列过程,将薯条加工整合成一条完整的生产线,使得薯条加工快速高效,避免中间过程的拖沓、繁琐和二次污染。(The invention discloses a potato chip forming integrated machine, which mainly relates to the technical field of forming integrated machines and comprises a cleaning unit, a blow-drying unit, a cutting unit and a frying unit, wherein the cleaning unit is used for cleaning harvested potatoes in two steps, the blow-drying unit is used for blow-drying moisture carried on the surfaces of the potatoes cleaned by the cleaning unit in a blowing mode, the cutting assembly is used for cutting the potatoes into potato chips with different specifications and sizes and different cross-sectional shapes, and the frying unit is used for soaking, processing and frying the cut potato chips into cooked potato chips. The invention completes a series of processes of cleaning, drying, cutting into chips, processing and frying the chips by matching of a plurality of units, integrates the processing of the chips into a complete production line, leads the processing of the chips to be rapid and efficient, and avoids the dragging, the complication and the secondary pollution in the middle process.)

1. The utility model provides a french fries shaping all-in-one which characterized in that: including cleaning unit, weather unit, cutting unit and fry the system unit, cleaning unit, weather unit, cutting unit and fry the system unit and arrange in proper order according to the order of french fries preparation, cleaning unit, weather unit, cutting unit and fry the system unit two liang adjacent, cleaning unit is used for passing through two-step sanitization with the potato of results, weather the unit be used for with the moisture that cleaning unit sanitization's potato surface carried weathers through the mode of blowing, the cutting subassembly is used for cutting into the potato of different specification and size and different cross sectional shape, fry the system unit be used for soaking, handling and fry into thoroughly with the french fries that has cut.

2. The integrated potato chip forming machine of claim 1, wherein: the cleaning unit comprises a first cleaning component and a second cleaning component, the potatoes harvested by the first cleaning component are preliminarily cleaned, and the potatoes harvested by the second cleaning component are elutriated by the second step.

3. The integrated potato chip forming machine of claim 2, wherein: the unit of weathering includes blanking passageway, air-blower and a plurality of blowing pipe, the entry of blanking passageway is hugged closely washing tank two, the exit linkage of blanking passageway the cutting unit, the cross section of blanking passageway is the character cut in bas-relief, the blanking passageway is for the slope structure at the end of the high and export of entry, and is a plurality of blowing pipe one end is all connected the air-blower, it is a plurality of the blowing pipe other end interval is installed blanking passageway one side, and the air outlet of blowing pipe is just to blanking passageway upper surface.

4. The integrated potato chip forming machine of claim 3, wherein: the cutting unit comprises a box body, a hydraulic cylinder and a cutting assembly, wherein the hydraulic cylinder and the cutting assembly are arranged on the box body, the hydraulic cylinder provides cutting power for the cutting assembly, the box body is of a horizontal L-shaped structure, a storage cabinet is arranged on the lower portion of the box body, a V-shaped groove is formed in the upper surface of the long edge of the L-shaped structure, the hydraulic cylinder is arranged at the position of the short edge of the L-shaped structure, a front baffle and a rear baffle are arranged at the two ends of the long edge of the L-shaped structure respectively, a square hole is formed in the middle of the rear baffle, and the extending end of the hydraulic cylinder penetrates through the front baffle and the cutting assembly.

5. The integrated potato chip forming machine of claim 4, wherein: the frying unit comprises a soaking groove, a processing frame and a frying groove, the soaking groove is arranged on the rear side of the cutting assembly and is used for containing chips cut by the cutting assembly, the processing frame is used for wrapping the soaked chips with flour before frying, the processing frame is connected with the frying groove through a plurality of feed openings, the frying groove adopts electric heating, and edible oil is contained in the frying groove and is used for frying the processed chips thoroughly.

6. The integrated potato chip forming machine of claim 2, wherein: the cleaning assembly I comprises a first cleaning groove, a spray header and a plurality of cleaning brush rolls, the spray header is arranged at the top of the first cleaning groove, a valve is arranged on the spray header, the spray header is of a frame structure communicated with the frame structure, a plurality of spray ports are evenly distributed on the lower side of the pipe wall of the spray header, the plurality of cleaning brush rolls are arranged in the first cleaning groove in a side-by-side mode and can rotate, the plurality of cleaning brush rolls are driven by a speed reduction motor, a driving wheel and a chain to rotate together, the cleaning assembly II comprises a second cleaning groove and a water service pipe, the water service pipe is arranged above the second cleaning groove, and the valve is arranged on the water service pipe.

7. The integrated potato chip forming machine of claim 3, wherein: the cutting assembly comprises a mounting plate and a cutting knife set, the rear side of the mounting plate is connected with the extending end of the hydraulic cylinder, the hydraulic cylinder drives the V-shaped groove to slide in a reciprocating mode, a plurality of columnar protrusions are distributed on the front side of the mounting plate, the cutting knife set is detachably connected with the rear baffle, the cutting knife set comprises cutting boards of various specifications, the cutting boards are of various specifications, the shapes of the cutting boards are the same, cutting knives of different frame structures are arranged in the middle of the cutting boards, the shapes and the sizes of single grids of the cutting knives are different, the protrusions can penetrate through the single grids of the cutting knives, and the shape of the single grid of the cutting knives is circular, oval or polygonal.

8. The integrated potato chip forming machine of claim 7, wherein: two guide rods are arranged between the front baffle and the rear baffle and are respectively connected with two sides of the mounting plate.

9. The integrated potato chip forming machine of claim 5, wherein: the dipping tank is characterized in that a draining basket capable of being lifted is arranged in the dipping tank, a plurality of frying tanks capable of being lifted are arranged in the frying tanks, the frying tanks correspond to the feed openings one by one, and partition plates are arranged between the dipping tank and the frying tanks.

Technical Field

The invention relates to a forming all-in-one machine, in particular to a potato chip forming all-in-one machine.

Background

Potatoes, which are also known as potatoes, ground eggs, potatoes and the like, are the third most important grain crops in the world, second only to wheat and corn. The potato is a tuber breeding and can be used as a medicine and a food, evidence shows that the vitamin C content of the potato is about 4 times of that of the apple, the potato can be made into various foods, such as chips, potato chips, noodles, biscuits and the like, and each food has unique flavor.

The food of the potato chips is deeply loved by consumers once appearing, the food is crisp outside and tender inside, is more delicious when dipped with various sauces, and needs to be processed for preparing the potato chips: cleaning, drying, slitting, frying, the current above-mentioned step of all accomplishing through equipment, for example the cleaning is through the cleaning machine, the drying is through the drying-machine, the slitting is through cutting device, it is through deep-fry equipment to fry, every step of this kind of condition all separately goes on, not necessarily accomplish in a place between the step, will lead to the process of preparing the french fries to drag the wad, loaded down with trivial details, still receive secondary pollution in the middle-process easily, be difficult to reach the safe level requirement of preparation food, a french fries shaping all-in-one has been designed in order to solve above-mentioned problem.

Disclosure of Invention

The invention provides a potato chip forming all-in-one machine, which solves the problem that the potato chip forming all-in-one machine in the prior art is lacked.

The technical scheme adopted by the invention for solving the technical problems is as follows: including the cleaning unit, weather the unit, cutting unit and fry the system unit, the cleaning unit, weather the unit, cutting unit and fry the system unit and arrange in proper order according to the order of french fries preparation, the cleaning unit, weather the unit, cutting unit and fry two liang of adjacent system units, the cleaning unit is used for passing through two-step sanitization with the potato of results, it is used for drying through the mode of blowing with the moisture that cleaning unit sanitization's potato surface carried to weather the unit, the cutting subassembly is used for cutting into the potato of different specification and size and different cross sectional shape, it is used for soaking the french fries of cutting to fry the system unit, handle and fry into well done.

Preferably, the washing unit comprises a first washing assembly and a second washing assembly, the first washing assembly primarily washes the harvested potatoes, and the second washing assembly elutriates the potatoes primarily washed by the first washing assembly in a second step.

Preferably, the unit weathers includes blanking passageway, air-blower and a plurality of blowing pipe, and washing tank two is hugged closely to the entry of blanking passageway, and the exit linkage cutting unit of blanking passageway, the cross section of blanking passageway are the character cut in bas-relief, and the blanking passageway is the slope structure at the bottom of the high and export of entry, and the air-blower is all connected to a plurality of blowing pipe one end, and the interval of a plurality of blowing pipe other ends is installed in blanking passageway one side, and the air outlet of blowing pipe is just to blanking passageway upper surface.

Preferably, the cutting unit includes the box, pneumatic cylinder and cutting assembly all set up on the box, the pneumatic cylinder provides cutting power for cutting assembly, the box is horizontal L shape structure, the box lower part is provided with the locker, the upper surface on the long limit of L shape structure is provided with the V-arrangement groove, the pneumatic cylinder sets up the minor face department at L shape structure, baffle and backplate before the long limit both ends of L shape structure are provided with respectively, the backplate middle part is provided with the quad slit, baffle and cutting assembly are connected before the end that stretches out of pneumatic cylinder passes.

Preferably, fry the system unit including soak the groove, handle the frame and fry the system groove, soak the groove setting in the cutting assembly rear side for connect the french fries that the cutting assembly was cut greatly, handle the frame and be used for the french fries that will soak to fry the farinaceous processing of wrapping up in before making, handle and fry and connect through a plurality of feed openings between the system groove, fry the system groove and adopt electrical heating, fry and hold edible oil in the system groove, be used for frying the french fries through handling ripe thoroughly.

Preferably, washing subassembly one includes washing tank one, spray header and a plurality of washing brush roll, spray header sets up at washing tank one top, the last valve that is provided with of spray header, spray header is the frame construction of intercommunication, spray header's pipe wall downside equipartition has a plurality of mouths that spray, a plurality of washing brush rolls just all can rotate the setting side by side in washing tank one, a plurality of washing brush rolls pass through gear motor, the action wheel, drive from driving wheel and chain and rotate jointly, washing subassembly two includes washing tank two and water service pipe, the water service pipe sets up in washing tank two tops, be provided with the valve on the water service pipe.

Preferably, the cutting assembly includes mounting panel and cutting knife group, the end connection that stretches out of mounting panel rear side and pneumatic cylinder, and drive by the pneumatic cylinder in the V-arrangement groove reciprocal slip, the mounting panel front side distributes and has a plurality of column protruding, cutting knife group and backplate can be dismantled and connect, cutting knife group includes the cutting board of multiple specification, the cutting board appearance homogeneous phase of multiple specification, and the middle part is provided with different frame construction's cutting knife, the single net shape and the size homogeneous phase of different frame construction's cutting knife are different, the single net of cutting knife can be passed to the arch, the single net shape of cutting knife has circular or oval or polygon.

Preferably, two guide rods are arranged between the front baffle and the rear baffle and are respectively connected with two sides of the mounting plate.

Preferably, a liftable draining basket is arranged in the soaking tank, a plurality of liftable frying tanks are arranged in the frying tank, the frying tanks correspond to the feed openings one by one, and partition plates are arranged between the soaking tank and the frying tanks.

The invention adopts the structure and has the following advantages:

1. the potato strip processing and frying machine is provided with a cleaning unit, a blow-drying unit, a cutting unit and a frying unit, wherein the cleaning unit is used for cleaning harvested potatoes through two steps, the blow-drying unit is used for blowing water carried on the surfaces of the potatoes cleaned by the cleaning unit, the cutting assembly is used for cutting the potatoes into strips with different specifications and different cross-sectional shapes, the frying unit is used for soaking, processing and frying the cut strips into cooked strips, a series of processes of cleaning, blow-drying and cutting the potatoes into strips, then processing and frying the strips are completed by matching of the units, and the strips are processed and integrated into a complete production line, so that the strip processing is rapid and efficient, and the dragging, the complexity and the secondary pollution in the middle process are avoided;

2. the cleaning unit cleans the potatoes through two steps, so that the potatoes are cleaned completely and thoroughly, and the quality of food processed by subsequent chips is ensured;

3. the drying unit is used for rapidly drying the potatoes in the rolling process through pressure air, so that time and labor are saved, and the subsequent cutting is ensured to be smooth;

4. the cutting unit can cut potatoes into chips with different specifications and sizes and different cross-sectional shapes, so that chips with different thicknesses and different cross-sectional shapes can be produced, and the increasingly diversified consumption requirements of people are met;

5. the frying unit carries out soaking, flour coating and frying on the cut chips, so that the color and luster of the fried chips and the mouthfeel of crisp outside and tender inside are ensured.

Drawings

FIG. 1 is a schematic top view of the present invention;

FIG. 2 is a schematic view of the cross-sectional structure A-A of FIG. 1;

FIG. 3 is a schematic front view of the cutting unit;

fig. 4 is a schematic view of a cutting board in a front view and enlarged structure.

In the figure, 1, a box body; 2. a hydraulic cylinder; 3. a front baffle; 4. mounting a plate; 5. a protrusion; 6. a guide bar; 7. a V-shaped groove; 8. a tailgate; 9. cutting the board; 10. a soaking tank; 11. a separator plate; 12. frying the trough; 13. frying the frame; 14. a processing frame; 15. a feeding port; 16. a draining basket; 17. a blowpipe; 18. a blanking channel; 19. a blower; 20. a second cleaning tank; 21. a water pipe; 22. a first cleaning tank; 23. cleaning the brush roll; 24. a spray header; 25. and (4) a valve.

Detailed Description

In order to clearly explain the technical features of the present invention, the following detailed description of the present invention is provided with reference to the accompanying drawings.

Taking the single grid shape of the cutting knife as a square as an example:

as shown in fig. 1-4, the potato chip cutting machine integrally comprises a cleaning unit, a blow-drying unit, a cutting unit and a frying unit, wherein the cleaning unit, the blow-drying unit, the cutting unit and the frying unit are sequentially arranged according to the preparation sequence of potato chips, the cleaning unit, the blow-drying unit, the cutting unit and the frying unit are adjacent in pairs, the cleaning unit is used for cleaning harvested potatoes in two steps, the blow-drying unit is used for blow-drying moisture carried on the surfaces of the potatoes cleaned by the cleaning unit in a blowing mode, the cutting assembly is used for cutting the potatoes into potato chips with different specifications and sizes and different cross-sectional shapes, and the frying unit is used for soaking, processing and frying the cut potato chips to be well cooked;

in order to realize the two-step cleaning process, the cleaning unit comprises a first cleaning component and a second cleaning component, the first cleaning component is used for primarily cleaning the harvested potatoes, and the second cleaning component is used for elutriating the potatoes primarily cleaned by the first cleaning component in a second step;

the cleaning assembly I comprises a first cleaning tank 22, a spray water pipe 24 and a plurality of cleaning brush rolls 23, the spray water pipe 24 is installed at the top of the first cleaning tank 22, a valve 25 is installed on the spray water pipe 24, the spray water pipe 24 is of a communicated frame structure, a plurality of spray ports are evenly distributed on the lower side of the pipe wall of the spray water pipe 24, the cleaning brush rolls 23 are arranged side by side and can be rotatably installed in the first cleaning tank 22, the cleaning brush rolls 23 are driven to rotate together through a speed reduction motor, a driving wheel, a driven wheel and a chain, the cleaning assembly II comprises a second cleaning tank 20 and a water through pipe 21, the water through pipe 21 is installed above the second cleaning tank 20, and the valve 25 is installed on the water through pipe 21;

a driving wheel is arranged on the first cleaning brush roll 23, the cleaning brush roll 23 is connected with a speed reducing motor through a coupler, driven wheels are arranged on the rest cleaning brush rolls 23, and the driving wheel is connected with the driven wheels through chains;

in order to control the moisture of the cleaned potatoes, the drying unit comprises a blanking channel 18, an air blower 19 and a plurality of air blowing pipes 17, the inlet of the blanking channel 18 is tightly attached to the second cleaning tank 20, the outlet of the blanking channel 18 is connected with the cutting unit, the cross section of the blanking channel 18 is concave, the blanking channel 18 is of an inclined structure with a high inlet and a bottom outlet, one ends of the air blowing pipes 17 are connected with the air blower 19, the other ends of the air blowing pipes 17 are arranged on one side of the blanking channel 18 at intervals, and the air outlets of the air blowing pipes 17 are opposite to the upper surface of the blanking channel 18;

in order to better realize cutting, the box body 1 is of a horizontal L-shaped structure, a storage cabinet is integrally arranged at the lower part of the box body 1, the storage cabinet can be used for placing standby potatoes or placing sundries or cut chips, a V-shaped groove 7 is integrally arranged on the upper surface of the long edge of the L-shaped structure, a hydraulic cylinder 2 is arranged at the short edge of the L-shaped structure, a front baffle 3 and a rear baffle 8 are respectively arranged at the two ends of the long edge of the L-shaped structure, a square hole is processed in the middle of the rear baffle 8, and the extending end of the hydraulic cylinder 2 penetrates through the front baffle 3 and is connected with a cutting assembly;

in order to cut potatoes into chips with different specifications and sizes and different cross-sectional shapes, the cutting assembly comprises a mounting plate 4 and a cutting knife set, the rear side of the mounting plate 4 is connected with the extending end of a hydraulic cylinder 2, the cutting knife set is driven by the hydraulic cylinder 2 to slide in a reciprocating manner in a V-shaped groove 7, a plurality of columnar protrusions 5 are distributed on the front side of the mounting plate 4, the cutting knife set is detachably connected with a rear baffle 8 and comprises cutting plates 9 with various specifications, the shapes of the cutting plates 9 with various specifications are the same, cutting knives with different frame structures are integrally arranged in the middle of the cutting plates, the shapes and the sizes of single grids of the cutting knives with different frame structures are different, the shapes of the single grids of the cutting knives are circular or elliptical or polygonal, and the protrusions 5 can penetrate through the single grids of the cutting knives;

in order to ensure smooth cutting, two guide rods 6 are arranged between the front baffle 3 and the rear baffle 8, and the two guide rods 6 are respectively connected with two sides of the mounting plate 4;

in order to make the cut potato chips into food with crisp outside and tender inside, the frying unit comprises an immersing tank 10, a processing frame 14 and a frying tank 12, wherein the immersing tank 10 is arranged at the rear side of the cutting assembly and used for containing the potato chips cut by the cutting assembly, the processing frame 14 is used for performing flour wrapping processing on the immersed potato chips before frying, the processing frame 14 is connected with the frying tank 12 through a plurality of feed openings 15, the frying tank 12 is electrically heated, and edible oil is contained in the frying tank 12 and used for completely frying the processed potato chips;

a liftable draining basket 16 is arranged in the soaking tank, a plurality of liftable frying tanks 13 are arranged in the frying tank 12, the frying tanks 13 correspond to the feed openings 15 one by one, and a partition plate 11 is arranged between the soaking tank 10 and the frying tank 12.

The working principle is as follows:

and (3) cleaning:

the surfaces of the cleaning brush rolls 23 are attached with fine hairbrushes, the surfaces of potatoes can be rubbed in the rotating process to clean mud on the surfaces of the potatoes, the spray water pipes 24 and the water through pipes 21 are externally connected with a tap water pipeline, the harvested potatoes are placed into the first cleaning tank 22, the valves 25 on the spray water pipes 24 are opened, the speed reduction motors are simultaneously opened to drive the cleaning brush rolls 23 to rotate together, water sprayed by the spray water pipes 24 moistens the surfaces of the potatoes, meanwhile, a part of mud is washed clean, the surfaces of the potatoes are cleaned by matching with rolling friction of the cleaning brush rolls 23, the valves 25 on the water through pipes 21 are opened, clear water is placed into the second cleaning tank 20, the primarily cleaned potatoes are fished out from the first cleaning tank 22 and placed into the second cleaning tank 20, two-step elutriation is carried out in the second cleaning tank 20, and the completely elutriated potatoes are fished out;

the drying process comprises the following steps:

the blower 19 is started, the plurality of air blowing pipes 17 blow air together, the washed potatoes are fished out and are placed into the blanking channel 18 one by one, the potatoes roll downwards naturally due to the inclination of the blanking channel 18 and the round shape of the potatoes, the potatoes are basically dried by the air blown by the air blowing pipes 17 in the rolling process until the potatoes roll onto the V-shaped groove 7, and one potato is placed next after the other potato is dropped;

cutting process:

the cutting board 9 with proper size and cross section shape is arranged on the rear baffle plate 8 through bolts and nuts, the square hole on the rear baffle plate 8 is ensured to be aligned with the cutting knife on the cutting board 9, after the potatoes to be cleaned and dried fall on the V-shaped groove 7, the hydraulic cylinder 2 is opened to drive the guide board and the mounting board 4 to move forwards, meanwhile, the potatoes are pushed to advance until the potatoes are contacted with the rear baffle plate 8, the potatoes are pushed to pass through the square holes and pass through the cutting knife by continuing advancing, the potatoes are cut into strips by the cutting knife with the frame structure, the shape of each grid is the section shape of the potato strips, the mounting plate 4 continuously advances in the potato cutting process until the bulges 5 all enter the corresponding single grid, at the moment, the potato strip cutting of one potato is finished, then retracting the hydraulic cylinder 2, and after the mounting plate 4 retracts to the initial position, dropping the next potato on the V-shaped groove 7;

and (3) frying:

in order to avoid the danger caused by the water in the soaking tank 10 splashing into the frying tank 12, a partition plate 11 is arranged between the soaking tank 10 and the frying tank 12, the frying tank 12 is electrified to heat the contained edible oil, the cut chips fall into a draining basket 16 in the soaking tank 10, starch on the surfaces of the chips is washed clean by shaking the draining basket 16, the draining basket 16 is lifted to control the moisture of the chips, the chips are poured into a processing frame 14, powder of various packages required for frying is scattered on the chips and uniformly mixed, the chips are slid into a frying frame 13 in the frying tank 12 through a discharging port 15 according to small batches to be fried, the frying frame 13 is lifted to control the oil of the chips, and the whole making process of the chips is finished.

The hydraulic cylinder 2, the blower 19, the valve 25, the speed reducing motor, the coupling, the wrapped powder, the bolts and the nuts are all in the prior art.

The above-described embodiments should not be construed as limiting the scope of the invention, and any alternative modifications or alterations to the embodiments of the present invention will be apparent to those skilled in the art.

The present invention is not described in detail, but is known to those skilled in the art.