阅读说明：本技术 一种用于轨道交通车辆的车辆外表面清洁装置及其使用方法 (Vehicle outer surface cleaning device for rail transit vehicle and using method thereof ) 是由 陈杰 于 2021-09-26 设计创作，主要内容包括：本发明涉及轨道交通车辆清洁技术领域,尤其涉及一种用于轨道交通车辆的车辆外表面清洁装置及其使用方法。一种用于轨道交通车辆的车辆外表面清洁装置及其使用方法,包括基层、防护外壳和固定轨道,基层的上表面中心处固定有固定轨道,基层的上端固定有防护外壳,防护外壳内壁的两侧且从一端至另一端依次设置有第一喷洒机构、第一刷洗机构、第二刷洗机构、第三刷洗机构、第二喷洒机构和除水机构；本发明通过第一喷洒机构、第一刷洗机构、第二刷洗机构、第三刷洗机构、第二喷洒机构和除水机构的配合设计,使装置代替传统的人工清洗,有效地减少了人员使用,并降降低了清洗所需时间,提高了清洗的效率。(The invention relates to the technical field of rail transit vehicle cleaning, in particular to a vehicle outer surface cleaning device for a rail transit vehicle and a using method thereof. A vehicle outer surface cleaning device for rail transit vehicles and a using method thereof comprise a base layer, a protective shell and a fixed rail, wherein the fixed rail is fixed at the center of the upper surface of the base layer, the protective shell is fixed at the upper end of the base layer, and a first spraying mechanism, a first brushing mechanism, a second brushing mechanism, a third brushing mechanism, a second spraying mechanism and a water removing mechanism are sequentially arranged on two sides of the inner wall of the protective shell from one end to the other end; according to the invention, through the matching design of the first spraying mechanism, the first brushing mechanism, the second brushing mechanism, the third brushing mechanism, the second spraying mechanism and the water removing mechanism, the device replaces the traditional manual cleaning, so that the use of personnel is effectively reduced, the time required by cleaning is reduced, and the cleaning efficiency is improved.)

1. A vehicle outer surface cleaning device for a rail transit vehicle comprises a base layer (1), a protective shell (2) and a fixed rail (3), and is characterized in that the fixed rail (3) is fixed at the center of the upper surface of the base layer (1), the protective shell (2) is fixed at the upper end of the base layer (1), and a first spraying mechanism, a first brushing mechanism, a second brushing mechanism, a third brushing mechanism, a second spraying mechanism and a water removing mechanism are sequentially arranged on two sides of the inner wall of the protective shell (2) from one end to the other end;

the first spraying mechanism is used for washing and soaking stains on the surface of the rail car;

the first brushing mechanism is used for brushing stains on the surface of the rail car for the first time;

the second brushing mechanism is used for brushing stains on the surface of the rail car for the second time;

the third brushing mechanism is used for brushing stains on the surface of the rail car for the third time;

the second spraying mechanism is used for washing residual stains on the surface of the rail car;

the water removing mechanism is used for blowing off residual water on the surface of the rail car downwards.

2. The vehicle outer surface cleaning device for the rail transit vehicle is characterized in that the first spraying mechanism comprises a fixing frame (5), a water guide pipe (6), spray heads (7) and a water pump (8), the fixing frame (5) is fixed inside the protective shell (2), the water guide pipe (6) is fixed on one side, away from the protective shell (2), of the fixing frame (5), the spray heads (7) are uniformly distributed and fixed on the surface of the water guide pipe (6), the water pump (8) is connected to one end of the water guide pipe (6), and the other end of the water pump (8) is connected with an external water source through a pipeline.

3. The vehicle outer surface cleaning device for the rail transit vehicle is characterized in that a plurality of first connecting frames (21) are fixed to one side, close to the protective shell (2), of the fixing frame (5) through welding, and the first connecting frames (21) are fixed to the protective shell (2) through screws.

4. The vehicle exterior surface cleaning apparatus for a rail transit vehicle of claim 2, wherein the second spray mechanism and the first spray mechanism are identical in construction.

5. The vehicle outer surface cleaning device for the rail transit vehicle as claimed in claim 1, wherein the first brushing mechanism comprises a rotating frame (9), a push-back assembly (10), a cleaning brush roller (11), a driving motor (12), a second connecting frame (22) and a third connecting frame (23), the upper end and the lower end of the cleaning brush roller (11) are both rotatably connected with the rotating frame (9), one end of the rotating frame (9) is rotatably connected with the push-back assembly (10), the other end of the rotating frame (9) is rotatably connected with the second connecting frame (22), one end of the push-back assembly (10) far away from the rotating frame (9) is rotatably connected with the third connecting frame (23), the second connecting frame (22) and the third connecting frame (23) are both fixed with the protective shell (2), one side of the rotating frame (9) far away from the cleaning brush roller (11) is fixed with the driving motor (12), the output end of the driving motor (12) is fixed with the cleaning brush roller (11).

6. The vehicle outer surface cleaning device for the rail transit vehicle is characterized in that the push-back assembly (10) comprises a push-back shell (13), a push rod (14) and an elastic piece (15), one end of the elastic piece (15) is rotatably connected with a third connecting frame (23), the push rod (14) is inserted into the other end of the push-back shell (13), one end, far away from the elastic piece (15), of the push rod (14) is rotatably connected with the rotating frame (9), and the elastic piece (15) is placed in the push-back shell (13) and located between the push rod (14) and the push-back shell (13).

7. The vehicle exterior surface cleaning apparatus for a rail transit vehicle of claim 5, wherein the second scrubbing mechanism, the third scrubbing mechanism and the first scrubbing mechanism are identical in structure.

8. The vehicle outer surface cleaning device for the rail transit vehicle is characterized in that the water removing mechanism comprises an air pipe (16), an air guide fan (17) and a rain shield (18), the air pipe (16) is fixed with the protective shell (2), one end of the air pipe (16) extends to the outer side of the protective shell (2), the air guide fan (17) is fixed at one end of the air pipe (16) located inside the protective shell (2), the rain shield (18) is fixed at one end of the air pipe (16) located outside the protective shell (2), and an air groove (19) is formed in the lower end of the rain shield (18).

9. The vehicle outer surface cleaning device for the rail transit vehicle as claimed in claim 1, wherein a drainage ditch (20) is formed on both sides of the upper surface of the base layer (1), and a plurality of drainage plates (4) are placed on the upper end of the drainage ditch (20).

10. A method of using a vehicle exterior surface cleaning device for a rail transit vehicle for a vehicle exterior surface cleaning device for a rail transit vehicle according to any one of claims 1 to 9, characterized by the steps of:

s1, the rail car slowly runs in the device through the fixed rail (3) fixed on the base layer (1);

s2, when the rail car runs on the fixed rail (3), the surface of the rail car is flushed by starting the first spraying mechanism, so that stains on the surface of the rail car are preliminarily cleaned, and the residual stains are soaked to facilitate cleaning in subsequent steps;

s3: after the first spraying mechanism washes the surface of the rail car, the first brushing mechanism is started to roughly brush the surface of the rail car, and dirt on the surface of the rail car after being soaked in water is brushed for the first time;

s4: after the first brushing mechanism brushes the rail car for the first time, the second brushing mechanism is started to perform fine brushing on the surface of the rail car, and stubborn stains on the surface of the rail car are brushed for the second time;

s5, after the second brushing mechanism brushes the rail car for the second time, cleaning the residual stains on the surface of the rail car by starting a third brushing mechanism, and brushing the surface of the rail car for the third time;

s6: after the rail car is brushed for three times, the surface of the rail car is scoured by starting the second spraying mechanism, residual stains on the surface of the rail car are washed, air is supplied to the rail car by starting the water removing mechanism, water on the surface of the rail car is blown down, and the surface of the rail car is cleaned.

Technical Field

The invention relates to the technical field of rail transit vehicle cleaning, in particular to a vehicle outer surface cleaning device for a rail transit vehicle and a using method thereof.

Background

The rail transit refers to a type of transportation means or transportation system in which an operating vehicle needs to run on a specific rail, and common rail transit includes a traditional railway (a national railway, an intercity railway and a city railway), a subway, a light rail and a tramcar, and the novel rail transit includes a magnetic suspension rail system, a monorail system (a straddle type rail system and a suspension type rail system), a passenger automatic express system and the like;

the most typical rail transit is a railway system consisting of conventional trains and standard railways. With the diversified development of train and railway technologies, rail transit presents more and more types, not only extends over long-distance land transportation, but also is widely applied to middle and short-distance urban public transportation;

go out the task at every turn or many times at the railcar and return, need to stop the car to the garage and overhaul the maintenance, clear up the spot on its surface, but traditional railcar surface clearance is mostly to go the car to the clear car washing room, is cleared up by the manual work brush that has the pipeline and scrubs, though the manual effect of scrubbing is better, the scrubbing required time of every turn is longer, need call more manpower when scrubbing, has caused personnel and the waste of time.

Disclosure of Invention

The invention aims to provide a vehicle outer surface cleaning device for a rail transit vehicle and a using method thereof, so as to solve the existing problems: traditional railcar surface clearance mostly is mostly with the car to the washing workshop, uses the brush that has the pipeline to clear up by the manual work and scrubs, though artificial scrubbing effect is better, the required time of scrubbing at every turn is longer, need call more manpower when scrubbing, has caused the waste of personnel and time.

In order to achieve the purpose, the invention adopts the following technical scheme:

a vehicle outer surface cleaning device for rail transit vehicles comprises a base layer, a protective shell and a fixed rail, wherein the fixed rail is fixed at the center of the upper surface of the base layer, the protective shell is fixed at the upper end of the base layer, and a first spraying mechanism, a first brushing mechanism, a second brushing mechanism, a third brushing mechanism, a second spraying mechanism and a water removal mechanism are sequentially arranged on two sides of the inner wall of the protective shell from one end to the other end;

the first spraying mechanism is used for washing and soaking stains on the surface of the rail car;

the first brushing mechanism is used for brushing stains on the surface of the rail car for the first time;

the second brushing mechanism is used for brushing stains on the surface of the rail car for the second time;

the third brushing mechanism is used for brushing stains on the surface of the rail car for the third time;

the second spraying mechanism is used for washing residual stains on the surface of the rail car;

the water removing mechanism is used for blowing off residual water on the surface of the rail car downwards.

Preferably, the first spraying mechanism comprises a fixing frame, a water guide pipe, nozzles and a water pump, the fixing frame is fixed inside the protective shell, the water guide pipe is fixed on one side, away from the protective shell, of the fixing frame, the nozzles are uniformly distributed and fixed on the surface of the water guide pipe, one end of the water guide pipe is connected with the water pump, and the other end of the water pump is connected with an external water source through a pipeline.

Preferably, one side of the fixing frame, which is close to the protective shell, is fixedly provided with a plurality of first connecting frames through welding, and the first connecting frames and the protective shell are fixed through screws.

Preferably, the second spraying mechanism and the first spraying mechanism have the same structure.

Preferably, the first brushing mechanism comprises a rotating frame, a push-back assembly, a cleaning brush roll, a driving motor, a second connecting frame and a third connecting frame, the upper end and the lower end of the cleaning brush roll are connected with the rotating frame in a rotating mode, one end of the rotating frame is connected with the push-back assembly in a rotating mode, the other end of the rotating frame is connected with the second connecting frame in a rotating mode, one end, far away from the rotating frame, of the push-back assembly is connected with the third connecting frame in a rotating mode, the second connecting frame and the third connecting frame are fixed with the protective shell, the driving motor is fixed to one side, far away from the cleaning brush roll, of the rotating frame, and the output end of the driving motor is fixed with the cleaning brush roll.

Preferably, the push-back assembly comprises a push-back shell, a push rod and an elastic piece, one end of the elastic piece is rotatably connected with the third connecting frame, the other end of the push-back shell is connected with the push rod in an inserted mode, one end, far away from the elastic piece, of the push rod is rotatably connected with the rotating frame, and the elastic piece is placed in the push-back shell and between the push rod and the push-back shell.

Preferably, the second brushing mechanism and the third brushing mechanism have the same structure as the first brushing mechanism.

Preferably, dewatering mechanism includes tuber pipe, air guide fan and weather shield, the tuber pipe is fixed with protecting sheathing, the one end of tuber pipe extends to protecting sheathing's the outside, the tuber pipe is located the inside one end of protecting sheathing and is fixed with the air guide fan, the one end that the tuber pipe is located the protecting sheathing outside is fixed with the weather shield, the air duct has been seted up to weather shield lower extreme.

Preferably, the escape canal has all been seted up to basic unit upper surface both sides, a plurality of drain bars have all been placed to the upper end of escape canal.

The use method of the vehicle outer surface cleaning device for the rail transit vehicle is used for the vehicle outer surface cleaning device for the rail transit vehicle, and the method comprises the following steps:

s1, the rail car slowly runs in the device through the fixed rail fixed on the base layer;

s2, when the rail car runs on the fixed rail, the first spraying mechanism is started to wash the surface of the rail car, so that stains on the surface of the rail car are preliminarily cleaned, and the residual stains are soaked to facilitate cleaning in the subsequent steps;

s3: after the first spraying mechanism washes the surface of the rail car, the first brushing mechanism is started to roughly brush the surface of the rail car, and dirt on the surface of the rail car after being soaked in water is brushed for the first time;

s4: after the first brushing mechanism brushes the rail car for the first time, the second brushing mechanism is started to perform fine brushing on the surface of the rail car, and stubborn stains on the surface of the rail car are brushed for the second time;

s5, after the second brushing mechanism brushes the rail car for the second time, cleaning the residual stains on the surface of the rail car by starting a third brushing mechanism, and brushing the surface of the rail car for the third time;

s6: after the rail car is brushed for three times, the surface of the rail car is scoured by starting the second spraying mechanism, residual stains on the surface of the rail car are washed, air is supplied to the rail car by starting the water removing mechanism, water on the surface of the rail car is blown down, and the surface of the rail car is cleaned.

The invention has at least the following beneficial effects:

1. according to the invention, through the matching design of the first spraying mechanism, the first brushing mechanism, the second brushing mechanism, the third brushing mechanism, the second spraying mechanism and the water removing mechanism, the device replaces the traditional manual cleaning, so that the use of personnel is effectively reduced, the time required by cleaning is reduced, and the cleaning efficiency is improved.

2. According to the self-adaptive rail car entrance device, due to the structural matching design of the rotating frame and the push-back assembly, when the rail car entrance device extrudes the cleaning brush roller outwards, the push-back assembly pushes the rotating frame to drive the cleaning brush roller to approach the rail car, so that the self-adaptive rail car entrance device can achieve a self-adaptive effect on the width of a car body.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a cross-sectional view of the overall construction of the present invention;

FIG. 3 is a schematic view of the overall structure of the first spraying mechanism of the present invention;

FIG. 4 is a schematic diagram of the overall structure of a first brushing mechanism according to the present invention;

FIG. 5 is a schematic diagram of the overall structure of a third brushing mechanism according to the present invention;

FIG. 6 is a cross-sectional view of the attachment structure of the thrust back assembly of the present invention;

FIG. 7 is a sectional view showing the overall structure of the water removing mechanism of the present invention;

fig. 8 is a top view of a structure of a substrate of the present invention.

In the figure: 1. a base layer; 2. a protective housing; 3. fixing a track; 4. a drain plate; 5. a fixed mount; 6. a water conduit; 7. a spray head; 8. a water pump; 9. a rotating frame; 10. a push-back assembly; 11. cleaning the brush roll; 12. a drive motor; 13. pushing the shell back; 14. a push rod; 15. an elastic member; 16. an air duct; 17. an air guide fan; 18. a rain shield; 19. an air tank; 20. a drainage ditch; 21. a first connecting frame; 22. a second connecting frame; 23. and a third connecting frame.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

Example 1:

referring to fig. 1 to 8, a vehicle outer surface cleaning device for a rail transit vehicle comprises a base layer 1, a protective shell 2 and a fixed rail 3, wherein the fixed rail 3 is fixed at the center of the upper surface of the base layer 1, the protective shell 2 is fixed at the upper end of the base layer 1, and a first spraying mechanism, a first brushing mechanism, a second brushing mechanism, a third brushing mechanism, a second spraying mechanism and a water removing mechanism are sequentially arranged on two sides of the inner wall of the protective shell 2 from one end to the other end;

specifically, in order to facilitate sewage discharge during cleaning of the rail car, drainage ditches 20 are respectively formed in two sides of the upper surface of the base layer 1, and a plurality of drainage plates 4 are respectively arranged at the upper ends of the drainage ditches 20 in order to filter impurities and facilitate the walking of maintenance personnel on the base layer 1;

the first spraying mechanism is used for washing and soaking stains on the surface of the rail car;

specifically, the first spraying mechanism comprises a fixed frame 5, a water guide pipe 6, a spray head 7 and a water pump 8, wherein the fixed frame 5 is fixed with the interior of the protective shell 2, in order to facilitate the installation, fixation and replacement of the fixed frame 5 during damage, a plurality of first connecting frames 21 are fixed on one side of the fixed frame 5 close to the protective shell 2 through welding, and the first connecting frames 21 are fixed with the protective shell 2 through screws; a water guide pipe 6 is fixed on one side, away from the protective shell 2, of the fixing frame 5, a plurality of spray heads 7 are uniformly distributed and fixed on the surface of the water guide pipe 6, one end of the water guide pipe 6 is connected with a water pump 8, the other end of the water pump 8 is connected with an external water source through a pipeline, the water pump 8 is externally connected with a power supply when the water guide pipe is used, the external water source is led into the water guide pipe 6 by starting the water pump 8, water is sprayed to the surface of the railcar through the spray heads 7, and the surface of the railcar is scoured;

the first spraying mechanism is used for washing stains on the surface of the rail car, so that loose stains on the surface of the rail car are washed, and the stains on the surface of the rail car are soaked by the washing of the first spraying mechanism, and the subsequent brushing operation is facilitated;

the first brushing mechanism is used for brushing stains on the surface of the rail car for the first time;

specifically, the first brushing mechanism comprises a rotating frame 9, a pushing-back assembly 10, a cleaning brush roller 11, a driving motor 12, a second connecting frame 22 and a third connecting frame 23, wherein the upper end and the lower end of the cleaning brush roller 11 are both rotatably connected with the rotating frame 9, one end of the rotating frame 9 is rotatably connected with the pushing-back assembly 10, the other end of the rotating frame 9 is rotatably connected with the second connecting frame 22, one end, far away from the rotating frame 9, of the pushing-back assembly 10 is rotatably connected with the third connecting frame 23, the second connecting frame 22 and the third connecting frame 23 are both fixed with the protective shell 2, one side, far away from the cleaning brush roller 11, of one rotating frame 9 is fixedly provided with the driving motor 12, the output end of the driving motor 12 is fixed with the cleaning brush roller 11, the cleaning brush roller 11 can be driven to rotate by starting the driving motor 12, and the surface of the rail car can be brushed by the rotating cleaning brush roller 11;

the first brushing mechanism is used for brushing the surface of the rail car for the first time, and the surface of the rail car is primarily brushed, so that stains on the surface layer of the rail car are brushed, and stubborn stains on the surface of the rail car are exposed outside, and the rail car is convenient to brush in the subsequent steps;

further, the push-back assembly 10 comprises a push-back housing 13, a push rod 14 and an elastic member 15, one end of the elastic member 15 is rotatably connected with the third connecting frame 23, the other end of the push-back housing 13 is inserted with the push rod 14, one end of the push rod 14 far away from the elastic member 15 is rotatably connected with the rotating frame 9, the elastic member 15 is arranged inside the push-back housing 13 and between the push rod 14 and the push-back housing 13, when the rail car enters the device, the cleaning brush roller 11 is pushed to drive the rotating frame 9 to extrude towards the push-back assembly 10, the push rod 14 is rotatably connected with the rotating frame 9, when the push-back assembly 10 is extruded, the push rod 14 can contract towards the inside of the push-back housing 13 and extrude the elastic member 15, accumulated pressure is absorbed and diffused by elastic deformation and tensioning stress of the elastic member 15, and the push rod 14 is pushed to apply an acting force opposite to the rotating frame 9, the rotating frame 9 drives the cleaning brush roller 11 to approach the rail car, so that the effect of self-adapting to the width of the rail car body is achieved;

the second brushing mechanism is used for brushing stains on the surface of the rail car for the second time;

the third brushing mechanism is used for brushing stains on the surface of the rail car for the third time;

the structure of the second brushing mechanism and the structure of the third brushing mechanism are the same as that of the first brushing mechanism, the second brushing mechanism is used for brushing the surface of the rail car for the second time, stubborn stains exposed on the surface of the rail car are brushed, and then the third brushing mechanism is used for brushing the surface of the rail car for the third time to brush residual stains on the surface of the rail car;

the second spraying mechanism is used for washing residual stains on the surface of the rail car;

the second spraying mechanism and the first spraying mechanism are identical in structure, and residual stains on the surface of the rail car are washed through the second spraying mechanism, so that the rail car is brushed;

the water removing mechanism is used for blowing off the residual water on the surface of the railcar downwards;

specifically, dewatering mechanism includes tuber pipe 16, air guide fan 17 and weather shield 18, tuber pipe 16 is fixed with protecting sheathing 2, the one end of tuber pipe 16 extends to protecting sheathing 2's the outside, tuber pipe 16 is located the outside that protecting sheathing 2 inside one end is fixed with air guide fan 17, the one end that tuber pipe 16 is located the protecting sheathing 2 outside is fixed with weather shield 18, the one end that air guide fan 17 is located the protecting sheathing 2 outside is protected effectively through weather shield 18, reduce the entering of rainwater effectively, air duct 19 has been seted up to weather shield 18 lower extreme, when using, air guide fan 17 is connected with external power source, through starting air guide fan 17, outside air passes through air duct 19 and gets into inside tuber pipe 16, blow gas to the railcar surface through air guide fan 17, make its remaining water in surface blow down, reduce the moisture content on railcar surface, and then reduced the absorption of dust.

Example 2:

on the basis of the above example 1, the method of use thereof is disclosed:

the first step is as follows: the rail car slowly runs in the device through a fixed rail 3 fixed on the base layer 1;

the second step is that: when the rail car runs on the fixed rail 3, the surface of the rail car is flushed by starting the first spraying mechanism, so that stains on the surface of the rail car are preliminarily cleaned, and the residual stains are soaked to facilitate cleaning in subsequent steps;

the third step: after the first spraying mechanism washes the surface of the rail car, the first brushing mechanism is started to roughly brush the surface of the rail car, and dirt on the surface of the rail car after being soaked in water is brushed for the first time;

the fourth step: after the first brushing mechanism brushes the rail car for the first time, the second brushing mechanism is started to perform fine brushing on the surface of the rail car, and stubborn stains on the surface of the rail car are brushed for the second time;

the fifth step: after the second scrubbing mechanism brushes the rail car for the second time, the third scrubbing mechanism is started to clean residual stains on the surface of the rail car, and the surface of the rail car is scrubbed for the third time;

and a sixth step: after the rail car is brushed for three times, the surface of the rail car is scoured by starting the second spraying mechanism, residual stains on the surface of the rail car are washed, air is supplied to the rail car by starting the water removing mechanism, water on the surface of the rail car is blown down, and the surface of the rail car is cleaned.

The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.