阅读说明：本技术 智能调节皮带装置 (Intelligent adjusting belt device ) 是由 孙健 袁柏庆 于 2021-09-30 设计创作，主要内容包括：本发明的实施例公开了一种智能调节皮带装置,自动液压站通过液压油管与液压缸相连,驱动液压缸上的可移动上板移动；可移动上板上固定主电机,主电机驱动主动轮带动皮带传动；压力传感器位于液压缸上,监测液压缸的压力,并将所监测的压力值传输至外部控制器；控制器根据接收的压力值调节自动液压站的压力,带动液压缸移动,实现皮带的智能自动性的调节；采用液压方式智能自动化的调节皮带的松紧度,在肉眼不可见的皮带紧绷状态时即可根据监测的压力值自动调节,极大地缩短了皮带处于紧绷状态的时间,降低了皮带的磨损；自动液压方式启动速度快、稳定性好、安全系数高。(The embodiment of the invention discloses an intelligent belt adjusting device.A hydraulic automatic station is connected with a hydraulic cylinder through a hydraulic oil pipe and drives a movable upper plate on the hydraulic cylinder to move; a main motor is fixed on the movable upper plate and drives the driving wheel to drive the belt to transmit; the pressure sensor is positioned on the hydraulic cylinder, monitors the pressure of the hydraulic cylinder and transmits the monitored pressure value to the external controller; the controller adjusts the pressure of the automatic hydraulic station according to the received pressure value, drives the hydraulic cylinder to move, and realizes intelligent and automatic adjustment of the belt; the tightness of the belt is intelligently and automatically adjusted in a hydraulic mode, and the belt can be automatically adjusted according to the monitored pressure value when the belt is in a tight state which is invisible to naked eyes, so that the time of the belt in the tight state is greatly shortened, and the abrasion of the belt is reduced; the automatic hydraulic mode has the advantages of high starting speed, good stability and high safety factor.)

1. The utility model provides an intelligent regulation belt device which characterized by: the automatic hydraulic station comprises an automatic hydraulic station, a hydraulic cylinder, a pressure sensor, an energy storage device, a self-generating device and a movable upper plate; the automatic hydraulic station is connected with the hydraulic cylinder through a hydraulic oil pipe to drive the hydraulic cylinder to move; the movable upper plate is positioned above the hydraulic cylinder, and the hydraulic cylinder drives the movable upper plate to move; a main motor is fixed on the movable upper plate and drives a driving wheel to drive a belt to transmit; the pressure sensor is positioned on the hydraulic cylinder, monitors the pressure of the hydraulic cylinder and transmits the monitored pressure value to an external controller, and the controller controls the pressure of the automatic hydraulic station according to the received pressure value; the self-generating device uses the stored electric energy to drive the automatic hydraulic station through the energy storage device.

2. The intelligent adjusting belt device as claimed in claim 1, wherein: the automatic hydraulic station comprises a motor and a pressure sensor, and the pressure sensor controls the motor to be started and stopped according to signals transmitted by a controller.

3. The intelligent adjusting belt device as claimed in claim 1, wherein: the automatic hydraulic station comprises an alarm device, and the controller transmits an alarm instruction to the alarm device according to the received pressure value monitored by the pressure sensor.

4. The intelligent adjusting belt device as claimed in claim 1, wherein: the self-generating device comprises a photovoltaic power generation unit and a wind power generation unit, and electric energy generated by the photovoltaic power generation unit and the wind power generation unit is transmitted to the energy storage device.

5. The intelligent adjusting belt device as claimed in claim 4, wherein: the photovoltaic power generation unit adopts two 300W photovoltaic power generation boards and can generate electricity at 0.6 ℃ per hour; the full power of the wind power generation unit can generate 0.6 degree per hour under the condition of 5-level wind; the energy storage device is a 2-block 150A battery.

6. The intelligent adjusting belt device as claimed in claim 1, wherein: the hydraulic system also comprises a manual operating lever and a manual hydraulic station, wherein the manual hydraulic station is connected with the hydraulic cylinder through a hydraulic oil pipe; and the manual hydraulic station is driven by the manual operating lever to drive the movable upper plate on the hydraulic cylinder to move.

7. The intelligent adjusting belt device as claimed in claim 1, wherein: the hydraulic cylinder is positioned between the lower bottom plate and the movable upper plate and is fixed between the lower bottom plate and the movable upper plate through a fixing pin and a fixing bolt.

8. The intelligent adjusting belt device as claimed in claim 7, wherein: one end of the hydraulic cylinder is fixed at the bottom of the movable upper plate, and the other end of the hydraulic cylinder is fixed on the lower bottom plate.

9. The intelligent adjusting belt device as claimed in claim 7, wherein: the lower bottom plate is provided with a slideway support, and the slideway support is provided with a sliding rod; the bottom of the movable upper plate is provided with a slide way matched with the slide rod, and the slide way is sleeved on the slide rod and can slide along the slide rod; the hydraulic cylinder is positioned between the two slideway supports.

10. The intelligent adjusting belt device as claimed in claim 9, wherein: still include spacing protector, spacing protector is located the one end of slide pillar.

Technical Field

The invention belongs to the technical field of oil exploitation, and particularly relates to an intelligent adjusting belt device in an oil exploitation process.

Background

In the process of oil exploitation, the loss of the belt is large; in the related technology, the steering of a driving motor is manually adjusted to realize the movement of the position of a main motor, so that the distance between a driving wheel fixed on the main motor and a driven wheel is adjusted, and finally the tension of a belt is adjusted, and the tightening force is moderate; but the tension of the belt is adjusted according to the visible tightness of the belt, and in the actual use process, the tightness of the belt is not easy to be found by naked eyes and cannot be effectively adjusted in time.

Disclosure of Invention

In order to solve the technical problem, embodiments of the present invention provide a device capable of monitoring a pressure during a belt transmission process and intelligently adjusting a tightness of a belt according to the monitored pressure.

The embodiment of the invention provides an intelligent belt adjusting device which comprises an automatic hydraulic station, a hydraulic cylinder, a pressure sensor, an energy storage device, a self-generating device and a movable upper plate, wherein the automatic hydraulic station is arranged on the upper plate; the automatic hydraulic station is connected with the hydraulic cylinder through a hydraulic oil pipe and drives the movable upper plate on the hydraulic cylinder to move; a main motor is fixed on the movable upper plate and drives a driving wheel to drive a belt to transmit; the pressure sensor is positioned on the hydraulic cylinder, monitors the pressure of the hydraulic cylinder and transmits the monitored pressure value to the external controller; the self-generating device uses the stored electric energy to drive the automatic hydraulic station through the energy storage device.

Further, the automatic hydraulic station comprises a motor and a pressure sensor, and the pressure sensor controls the motor to be started and stopped according to signals transmitted by the controller; and after the motor is shut down, the pressure controller controls the pressure of the automatic hydraulic station.

Furthermore, the self-generating device comprises a photovoltaic generator set and a wind generating set, and electric energy generated by the photovoltaic generator set and the wind generating set is transmitted to the energy storage device.

The hydraulic system further comprises a manual operating lever and a manual hydraulic station, wherein the manual hydraulic station is connected with the hydraulic cylinder through a hydraulic oil pipe; and the manual hydraulic station is driven by the manual operating lever to drive the movable upper plate on the hydraulic cylinder to move.

Further, the hydraulic cylinder is located between the lower base plate and the movable upper plate and is fixed between the lower base plate and the upper plate through a fixing pin and a fixing bolt.

Furthermore, a slideway support is fixed on the lower bottom plate, and a sliding rod is arranged on the slideway support; the bottom of portable upper plate be equipped with the slide that the slide bar matches, the slide registrate be in on the slide bar, can follow the slide bar slides.

Further, still include spacing protector, spacing protector is located the one end of slide bar.

The technical scheme provided by the embodiment of the invention has the following beneficial effects: the embodiment of the invention provides an intelligent belt adjusting device which comprises an automatic hydraulic station, a hydraulic cylinder, a pressure sensor, an energy storage device, a self-generating device and a movable upper plate, wherein the automatic hydraulic station is arranged on the upper plate; the automatic hydraulic station is connected with the hydraulic cylinder through a hydraulic oil pipe and drives the movable upper plate on the hydraulic cylinder to move; a main motor is fixed on the movable upper plate and drives a driving wheel to drive a belt to transmit; the pressure sensor is positioned on the hydraulic cylinder, monitors the pressure of the hydraulic cylinder and transmits the monitored pressure value to the external controller; the external controller adjusts the pressure of the automatic hydraulic station according to the received pressure value, drives the hydraulic cylinder to stretch and move, and the movable upper plate is driven to move by stretching and retracting of the hydraulic cylinder, so that the intelligent automatic adjustment of the belt is realized; the tightness of the belt is intelligently and automatically adjusted in a hydraulic mode, and the belt can be automatically adjusted according to the monitored pressure value when the belt is in a tight state which is invisible to naked eyes, so that the time of the belt in the tight state is greatly shortened, and the abrasion of the belt is reduced; the intelligent regulation by adopting a hydraulic mode has high starting speed, good stability and high safety factor; the self-generating device passes through the electric energy that energy storage device will save is used for the drive automatic hydraulic pressure station, from the setting of power generation device reduced the use amount of electric energy, the cost is reduced, and energy storage device can provide the electric energy for automatic hydraulic pressure station under the special circumstances, guarantees its operation, has further improved the stability of belt adjustment in-process.

Drawings

FIG. 1 is a schematic diagram of an intelligent adjustment belt device in accordance with an embodiment of the present invention;

fig. 2 is a top view of an intelligent adjustment belt device according to an embodiment of the present invention.

The system comprises an automatic hydraulic station 1, a hydraulic oil pipe 11, a motor 12, a pressure sensor 13, an alarm device 14, a hydraulic cylinder 2, an energy storage device 3, a self-generating device 4, a movable upper plate 5, a slide way 51, a manual operating lever 6, a manual hydraulic station 7, a lower base plate 8, a slide way support 81, a slide rod 82 and a limit protector 9.

Detailed Description

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.

Referring to fig. 1 and 2, an embodiment of the present invention provides an intelligent belt adjusting apparatus, including an automatic hydraulic station 1, a hydraulic cylinder 2, a pressure sensor, an energy storage apparatus 3, a self-generating apparatus 4, and a movable upper plate 5; the automatic hydraulic station 1 is connected with the hydraulic cylinder 2 through a hydraulic oil pipe 11 and drives the hydraulic cylinder 2 to move; the movable upper plate 5 is positioned above the hydraulic cylinder 2, and the hydraulic cylinder 2 drives the movable upper plate 5 to move; a main motor is fixed on the movable upper plate 5 and drives a driving wheel to drive a belt to transmit; the pressure sensor is positioned on the hydraulic cylinder 2, monitors the pressure of the hydraulic cylinder 2, and transmits the monitored pressure value to an external controller; the self-generating device 4 uses the stored electric energy to drive the automatic hydraulic station 1 through the energy storage device 3. The automatic belt tightness adjusting device comprises a controller, a movable upper plate 5, a driving wheel, a belt adjusting efficiency, a belt tension adjusting device and a belt tension adjusting device, wherein the controller controls starting and stopping of an automatic hydraulic station 1 according to a pressure value transmitted by a pressure sensor on a hydraulic cylinder 2, the automatic hydraulic station 1 drives the hydraulic cylinder 2 to stretch and move to drive the movable upper plate 5 to move, and accordingly automatic adjustment of the belt tension is achieved; the cost is reduced; the electric energy generated by the self-generating device 4 provides electric energy for the automatic hydraulic station 1 through the energy storage device 3, so that the stable operation of the automatic hydraulic station 1 can be ensured, the cost is reduced, and the environment protection property and the energy source are improved and saved by adopting clean renewable energy; the belt is automatically adjusted in a hydraulic mode, so that the loss is small, the starting is fast, and the stability is good.

The pressure value of the automatic hydraulic station 1 is 16MPa, and the pressure value of the hydraulic cylinder 2 is 16 MPa.

Preferably, the automatic hydraulic station 1 comprises a motor 12 and a pressure sensor 13, wherein the pressure sensor 13 controls the motor 12 to be started and stopped according to signals transmitted by a controller; after the motor 12 is shut down, the pressure sensor 13 controls the pressure of the automatic hydraulic station 1 at the same time, so that the automatic hydraulic station 1 is always kept at a certain pressure and can be started again quickly. The motor 12 is a cycloid needle motor, and the cycloid needle motor and the speed reducer are integrated, so that the pressure of the automatic hydraulic station 1 can be buffered, and the stability of the automatic hydraulic station is further improved; the motor 12 can be connected with 380V voltage or 24V voltage, and the stability of the automatic hydraulic station 1 is further improved.

Preferably, the automatic hydraulic station 1 comprises an alarm device 14, the controller transmits an alarm command to the alarm device 14 according to the pressure value monitored by the pressure sensor, and the alarm device 14 is a warning light. When the pressure value monitored by the pressure sensor on the hydraulic cylinder 2 is too large or too small, the controller sends an alarm command to the alarm device 14 according to the pressure value received by the controller.

Preferably, the self-generating device 4 comprises a photovoltaic power generation unit and a wind power generation unit, and electric energy generated by the photovoltaic power generation unit and the wind power generation unit is transmitted into the energy storage device 3; the photovoltaic power generation unit adopts two 300W photovoltaic power generation boards and can generate electricity at 0.6 ℃ per hour; the full power of the wind power generation unit can generate 0.6 degree per hour under the condition of 5-level wind; the energy storage device 3 is a 2-block 150A battery. The storage battery can be used for the automatic hydraulic station 1 to work for 3 hours under the condition of full charge, and the energy storage device 3 can be adopted to provide electric energy for the automatic hydraulic station 1 under the emergency condition of power failure so as to maintain the normal operation of the belt regulation work.

Preferably, the device further comprises a manual operating lever 6 and a manual hydraulic station 7, wherein the manual hydraulic station 7 is connected with the hydraulic cylinder 2 through a hydraulic oil pipe 11; the manual hydraulic station 7 is driven by the manual operating lever 6 to drive the movable upper plate 5 on the hydraulic cylinder 2 to move. When the automatic hydraulic station 1 cannot be used, the manual hydraulic station 7 can be used for manually adjusting the tightness of the belt. The manual hydraulic station 7 controls the pressure by a holding valve.

Preferably, the hydraulic cylinder 2 is located between the lower bottom plate 8 and the movable upper plate 5, and is fixed between the lower bottom plate 8 and the movable upper plate 5 through a fixing pin and a fixing bolt; further, one end of the hydraulic cylinder 2 is fixed to the bottom of the movable upper plate 5, and the other end is fixed to the lower plate 8. When the automatic hydraulic station 1 acts on the hydraulic cylinder 2, the hydraulic cylinder 2 stretches and retracts to drive the movable upper plate 5 to move, so that the position of the driving wheel is adjusted, and the belt is automatically adjusted.

Preferably, a slide support 81 is arranged on the lower bottom plate 8, and a slide rod 82 is arranged on the slide support 81; the bottom of the movable upper plate 5 is provided with a slideway 51 matched with the sliding rod 82, and the slideway 51 is sleeved on the sliding rod 82 and can slide along the sliding rod 82; furthermore, 2 slide supports 81 and 2 slides 82 are provided; the hydraulic cylinder 2 is located between the two slide supports 81. When the hydraulic cylinder 2 moves, the slide rail 51 of the movable upper plate 5 is driven to move along the slide rod 82.

Preferably, the slide way further comprises a limit protector 9, wherein the limit protector 9 is positioned at one end of the slide way support 82. The limiting protector 9 limits the moving distance of the slide way 51, prevents the slide way 51 from moving too far, and further improves the safety of the device of the embodiment of the invention.

In this document, the terms front, back, upper and lower are used to define the components in the drawings and the positions of the components relative to each other, and are used for clarity and convenience of the technical solution. It is to be understood that the use of the directional terms should not be taken to limit the scope of the claims.

The features of the embodiments and embodiments described herein above may be combined with each other without conflict.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.