Electric scooter's control system and electric scooter

文档序号:524452 发布日期:2021-06-01 浏览:15次 中文

阅读说明:本技术 电动滑板车的控制系统及电动滑板车 (Electric scooter's control system and electric scooter ) 是由 钱静斌 于 2021-02-03 设计创作,主要内容包括:本发明公开了电动滑板车的控制系统及电动滑板车,包括一具有容置腔室的壳体,容置腔室被一纵向的分隔板间隔形成第一腔和第二腔,壳体的下部具有连通第二腔的过线孔,第一腔内固设有至少一个控制器,第二腔内固设有一集线盒,集线盒内具有插拔式的输入端子组和输出端子组,控制器的引出线缆与输入端子组连接,外部线缆穿过过线孔与输出端子组连接,通过分隔板将控制器和集线盒及外部线缆分离开来,使得布局更加合理清楚,避免了内外线路之间的缠绕,进一步为维修提供便利;集线盒的设置不仅实现了外部电元器件和控制器之间的转接,而且其采用插拔式的输入端子组和输出端子组,使得电路的连接更加方便快捷。(The invention discloses a control system of an electric scooter and the electric scooter, comprising a shell with an accommodating cavity, wherein the accommodating cavity is partitioned by a longitudinal partition plate to form a first cavity and a second cavity, the lower part of the shell is provided with a wire passing hole communicated with the second cavity, at least one controller is fixedly arranged in the first cavity, a wire collecting box is fixedly arranged in the second cavity, a plug-in input terminal group and an output terminal group are arranged in the wire collecting box, a leading-out cable of the controller is connected with the input terminal group, an external cable passes through the wire passing hole to be connected with the output terminal group, and the controller, the wire collecting box and the external cable are separated through the partition plate, so that the layout is more reasonable and clear, the winding between an internal circuit and an external circuit is avoided, and the maintenance is further; the arrangement of the wire collecting box not only realizes the switching between an external electric component and the controller, but also adopts a plug-in input terminal group and an output terminal group, so that the circuit is more convenient and faster to connect.)

1. The control system of the electric scooter is characterized by comprising a metal shell with an accommodating cavity, wherein the accommodating cavity is partitioned by a longitudinal partition plate to form a first cavity and a second cavity, at least one controller is fixedly arranged in the first cavity, a line concentration box is arranged in the second cavity, and the line concentration box is fixed on the partition plate; the wire collecting box is provided with a plug-in input terminal group and an output terminal group, a lead-out cable of the controller penetrates through the partition plate to be connected with the input terminal group, the lower part of the shell is provided with a wire passing hole communicated with the second cavity, and an external cable penetrates through the wire passing hole to be connected with the output terminal group, so that the external cable is electrically connected with the controller through the wire collecting box.

2. The control system of an electric scooter according to claim 1, wherein the wire collecting box comprises a front box and a rear cover, the front box and the rear cover enclose to form the accommodating chamber, the partition plate is fixed between the front box and the rear cover, the first chamber is located in the front box, and the second chamber is located in the rear cover.

3. The control system of claim 2, wherein said front case comprises a top wall, a bottom wall, two side walls and a front wall far from said partition plate, said top wall, said bottom wall, said two side walls and said front wall enclosing said first cavity, said controller being tightly fixed inside said front wall.

4. The control system of an electric scooter according to claim 1, wherein the cluster block is fixed to an upper region of the partition plate, and the external cable pathway is connected to the cluster block through a lower region of the partition plate.

5. The control system of an electric scooter according to claim 4, wherein the lower end of the wire collecting box is provided with a first wire inlet hole, and the external cable passes through the first wire inlet hole from bottom to top and then enters the inside of the wire collecting box to be connected to the output terminal group.

6. The control system of an electric scooter according to claim 1, wherein the cluster block includes a bottom case and an upper cover, the bottom case is fixed to the partition plate with an opening facing rearward, and the input terminal group and the output terminal group are provided on an open surface of the bottom case.

7. The control system of claim 3, wherein the controller is disposed to be biased toward the first sidewall of the front box to form a wire passing gap with the second sidewall, and the leading cable of the controller is led out from a side surface of the controller adjacent to the second sidewall.

8. The control system of claim 7, wherein a hollow portion is disposed on a side of the partition plate adjacent to the second sidewall, the hollow portion of the partition plate is opposite to the wire passing gap, and a cable of the controller is connected to the wire collecting box through the hollow portion.

9. The control system of an electric scooter according to claim 4, wherein said partition plate has at least two through holes for passing a binding belt therethrough at a lower region thereof, and said external cable is fixed to said partition plate by said rolling belt.

10. An electric scooter, characterized by comprising the control system of an electric scooter according to any one of claims 1 to 9.

Technical Field

The invention relates to an electric scooter, in particular to a control system of the electric scooter.

Background

At present, the electric scooter has the functions of riding instead of walking, sports and entertainment, so the electric scooter is popular among people. In order to reduce the occupied space of the electric scooter, the electric scooter is favorable for storage and remote movement, and the folding electric scooter takes place at will.

For example, patent document CN111891283A discloses a novel electric scooter, wherein a battery and a controller are installed in a first installation cavity surrounded by a pedal and a cover plate.

The controller is the core part of control electric scooter, and it not only connects electric scooter's motor, still connects and controls braking system, indicator, searchlight and loudspeaker.

The electrical connection between the controller and other components is realized by means of spot welding of cables, and a plurality of connected cables are easy to be wound together, so that the maintenance work of the controller becomes very complicated.

Disclosure of Invention

The invention aims to provide a control system of an electric scooter, which is more beneficial to the installation and maintenance of a controller. Further provides an electric scooter with the control system of the electric scooter.

The technical scheme adopted by the invention for solving the technical problems is as follows: the control system of the electric scooter comprises a metal shell with an accommodating cavity, wherein the accommodating cavity is partitioned by a longitudinal partition plate to form a first cavity and a second cavity, at least one controller is fixedly arranged in the first cavity, a line concentration box is arranged in the second cavity, and the line concentration box is fixed on the partition plate; the wire collecting box is provided with a plug-in input terminal group and an output terminal group, a lead-out cable of the controller penetrates through the partition plate to be connected with the input terminal group, the lower part of the shell is provided with a wire passing hole communicated with the second cavity, and an external cable penetrates through the wire passing hole to be connected with the output terminal group, so that the external cable is electrically connected with the controller through the wire collecting box.

The further preferable scheme of the invention is as follows: the wire collecting box comprises a front box and a rear cover, the front box and the rear cover are enclosed to form the accommodating cavity, the partition plate is fixed between the front box and the rear cover, the first cavity is located in the front box, and the second cavity is located in the rear cover.

The further preferable scheme of the invention is as follows: the front box comprises a top wall, a bottom wall, two side walls and a front wall, wherein the top wall, the bottom wall, the two side walls and the front wall are arranged around the first cavity, the front wall is far away from the partition plate, and the controller is tightly fixed on the inner side of the front wall.

The further preferable scheme of the invention is as follows: the cable collecting box is fixed on the upper area of the separation plate, and the external cable path is connected with the cable collecting box through the lower area of the separation plate.

The further preferable scheme of the invention is as follows: the lower end of the wire collecting box is provided with a first wire inlet hole, and the external cable penetrates through the first wire inlet hole from bottom to top and then enters the inside of the wire collecting box to be connected with the output terminal group.

The further preferable scheme of the invention is as follows: the wire collecting box comprises a bottom box and an upper cover, wherein the opening of the bottom box is fixed on the partition plate in a backward mode, and the input terminal group and the output terminal group are arranged on the opening face of the bottom box.

The further preferable scheme of the invention is as follows: the controller is arranged by deviating to the first side wall of the front box, a wire passing gap is formed between the controller and the second side wall, and the leading-out cable of the controller is led out from the side face of the controller adjacent to the second side wall.

The further preferable scheme of the invention is as follows: and a hollow part is arranged on one side of the separation plate, which is adjacent to the second side wall, the hollow part of the separation plate is opposite to the wire passing gap, and a lead-out cable of the controller passes through the hollow part and is connected with the wire collecting box.

The further preferable scheme of the invention is as follows: the lower area of the partition plate is provided with at least two through holes for the ribbon to pass through, and the external cable is fixed on the partition plate by the rolled ribbon.

Another inventive subject of the present invention: the electric scooter comprises the control system of the electric scooter.

Compared with the prior art, the invention has the advantages that the controller, the wire collecting box and the external cable are separated by the partition plate, so that the layout is more reasonable and clear, the winding between an internal circuit and an external circuit is avoided, and the convenience is further provided for maintenance; the arrangement of the wire collecting box not only realizes the switching between an external electric component and the controller, but also adopts a plug-in input terminal group and an output terminal group, so that the circuit is more convenient and faster to connect.

Drawings

The present invention will be described in further detail below with reference to the drawings and preferred embodiments, but those skilled in the art will appreciate that the drawings are only drawn for the purpose of illustrating the preferred embodiments and therefore should not be taken as limiting the scope of the invention. Furthermore, unless specifically stated otherwise, the drawings are merely schematic representations based on conceptual representations of elements or structures depicted and may contain exaggerated displays and are not necessarily drawn to scale.

Fig. 1 is a first schematic view of an electric scooter according to a preferred embodiment of the present invention;

FIG. 2 is a second schematic view of the electric scooter in accordance with a preferred embodiment of the present invention;

FIG. 3 is a third schematic view of the electric scooter in accordance with a preferred embodiment of the present invention;

fig. 4 is a first schematic view illustrating the assembly and disassembly of a control unit of an electric scooter according to a preferred embodiment of the present invention;

fig. 5 is a second schematic view of the control unit of the electric scooter according to a preferred embodiment of the present invention;

FIG. 6 is a schematic view of a portion of a front body unit in accordance with a preferred embodiment of the present invention;

FIG. 7 is a first schematic diagram of the control unit and associated accessories in accordance with a preferred embodiment of the present invention;

FIG. 8 is a second schematic diagram of the control unit and associated hardware of a preferred embodiment of the present invention;

FIG. 9 is a third schematic view of a control unit and associated accessories in accordance with a preferred embodiment of the present invention;

FIG. 10 is a first schematic diagram of a control unit in accordance with a preferred embodiment of the present invention;

FIG. 11 is a second schematic diagram of a control unit in accordance with a preferred embodiment of the present invention;

FIG. 12 is a first exploded view of a control unit in accordance with a preferred embodiment of the present invention;

FIG. 13 is a second exploded view of the control unit in accordance with a preferred embodiment of the present invention;

FIG. 14 is an exploded view of the control unit of a preferred embodiment of the present invention;

FIG. 15 is a partial schematic view one of the control units of a preferred embodiment of the present invention;

FIG. 16 is a partial schematic view of a second control unit in accordance with a preferred embodiment of the present invention;

fig. 17 is a schematic view of a partition plate of a control unit according to a preferred embodiment of the present invention.

Detailed Description

Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. Those skilled in the art will appreciate that the description is illustrative only, and is not to be construed as limiting the scope of the invention.

It should be noted that: like reference numerals refer to like items in the following figures, and thus, once an item is defined in one figure, it may not be further defined and explained in subsequent figures.

In the description of the present invention, it should be noted that the terms "upper", "lower", "front", "back", "inner", "outer", and the like indicate orientations or positional relationships based on orientations or positional relationships shown in the drawings or orientations or positional relationships conventionally arranged when products of the present invention are used, and are used for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.

As shown in fig. 1-2, the present embodiment provides an electric scooter including a front body unit 100, a pedal unit 200, a front wheel unit 300, and a rear wheel unit 400.

The front body unit 100 includes two handle bars 101 arranged in parallel in the vertical direction and a handle bar head 102 connected above the handle bars 101. The handle stem 101 is connected to the front wheel unit 300, and the handle head 102 provides a user with a grip and a manipulation function. The user turns the front wheel unit 300 by turning the handle grip 102 to bring the handle post 101.

Further, the front body unit 100 and the pedal unit 200 are connected to each other by an inclined front beam 600, and the front body unit 100 and the front beam 600 are foldably connected.

The pedal unit 200 is a box structure having a receiving space therein, and a battery for providing electric power support for the electric scooter is disposed in the receiving space of the pedal unit 200.

As shown in fig. 1 to 3 and 12 to 14, in the present embodiment, the control unit 500 incorporating the controller D is independently detachably provided on the handlebar stem 101. Compared with the prior art, the controller D is far away from the storage battery, so that the phenomenon that the operation of the controller D is influenced by the heating of the storage battery is avoided; secondly, electrical damage caused by treading stress of the controller D in the use process is avoided, and the stability of the controller D is further enhanced; thirdly, the independent control unit 500 is convenient for the user to maintain; fourth, the space of the pedal unit 200 is saved, and the pedal unit 200 can be made thinner.

As shown in fig. 4 and 12-14, in particular, the control unit 500 includes a housing K, the housing K includes a base portion K1 and a socket portion K2 integrally connected to both sides of the base portion K1, the controller D is located in the receiving cavity F of the base portion K1, the socket portion K2 has a socket hole O1, and the socket portion K2 is detachably sleeved outside the handlebar stem 101 to fix the control unit 500 on the handlebar stem 101. Meanwhile, the controller D is electrically connected to the battery in the pedal unit 200 through a cable to be electrically supported.

As shown in fig. 7, 8 and 12, the bottom of the base body K1 is provided with a cable through hole O2 communicating with the accommodating chamber F of the base body K1, and an external cable including a lead-out cable of the battery is passed out from the cable through hole O2 into the control unit 500 for electrical connection.

It should be noted that the control unit with the built-in controller can be cited on the electric scooter of the single handlebar stem structure. In this case, the base portion of the housing is integrally connected to only one side thereof with the socket portion. The condition of a single handlebar upright post is not further expanded in the embodiment.

In the present embodiment, as shown in fig. 3 and 4, a receiving gap J is formed between two handle bars 101, and the engaging portions K2 on both sides of the control unit 500 are correspondingly engaged with the adjacent handle bars 101, so that the control unit 500 is connected between the two handle bars 101, and the base portion K1 is located in the receiving gap. Thus, the accommodating gap J of the handlebar upright post 101 is utilized, the space is saved, and the control unit 500 is prevented from damaging the appearance harmony of the electric scooter and the balance of the scooter body.

As shown in fig. 5, 8 and 12, the housing K may be further divided into a metal box 501 and a protective cover 502 covering the front side of the metal box 501, the metal box 501 includes a box 11 with a controller D in the middle and two first clamping portions 12 at two sides of the box 11, and the protective cover 502 includes a plate portion 21 covering the front side of the box 11 and two second clamping portions 22 at two sides of the plate portion 21 and opposite to the first clamping portions 12. The box body 11 and the protector 21 form the base portion K1, the first clamping portion 12 and the second clamping portion 22 are butted to form the sleeve portion K2, and the wire passage hole O2 is provided at the lower end of the box body 11 to communicate with the accommodation chamber F.

When the metal box 501 and the shield cover 502 are fixedly connected to each other, the first clamping portion 12 and the second clamping portion 22 are clamped outside the handlebar stem 101, so that the metal box 501 is fixed on the handlebar stem 101. When the metal box 501 and the protective cover 502 are separated from each other, the sleeve portion K2 is detached, and the metal box 501 can be detached from the handle post 101.

As shown in fig. 7-9, 12, 14 and 16, the metal box 501 includes a front box 501a and a rear cover 501b enclosing to form the accommodating chamber F, a front side of the controller D is closely attached to a front wall of the front box 501a to dissipate heat, and a rear side of the controller D is away from a rear wall of the rear cover 501b to form a buffer gap therebetween. This buffer gap makes the rear side of the controller D less likely to be impacted by the squeezing of the metal case 501, improving the reliability of the controller D.

Preferably, as shown in fig. 9, 12-13, the rear cover 501b is protruded rearward in a rectangular pyramid structure to further enhance the shock resistance of the rear side of the metal case 501. And the rear cover 501b of the rectangular pyramid structure is adapted to the shape of the electric scooter after being folded with the inclined front beam 600, so that the rear cover 501b can avoid blocking the front beam 600 when the electric scooter is folded, and the control unit 500 is prevented from interfering with the folding of the electric scooter.

It should be clear that the protecting cover 502 covers the front wall of the front box 501a, so as to further enhance the shock resistance of the front box 501a at the front side of the controller D, reduce the front side of the controller D from being squeezed, and further ensure the reliability of the controller D.

In this embodiment, as shown in fig. 12 and 15, it is preferable that the handlebar stem 101 is a cylindrical structure, the first clamping portion 12 has a first arc-shaped groove 2, the second clamping portion 22 has a second arc-shaped groove 3, and the first arc-shaped groove 2 and the second arc-shaped groove 3 enclose to form a socket hole O1 for receiving the handlebar stem 101.

Further preferably, as shown in fig. 5, 12-14, the metal box 501 and the shield cover 502 can be selectively fixedly connected to each other by a snap structure or a fastener to allow the first clamping portion 12 and the second clamping portion 22 to be abutted to sleeve the handlebar stem 101. In this embodiment, the metal case 501 and the protective cover 502 are connected by screw assemblies at four corners of the case portion 11 and the protective plate portion 21, respectively.

In the actual riding process of the electric scooter, jolting caused by uneven terrain is encountered, so that the body of the electric scooter vibrates.

In order to maintain the stability of the connection of the control unit 500, the control unit 500 is prevented from moving along the handlebar post 101. The following settings are made in this embodiment.

As shown in fig. 5, first, the first clamping portion 12 and the second clamping portion 22 clamp the handlebar stem 101 after abutting, and press the handlebar stem 101, thereby preventing the control unit 500 from sliding along the handlebar stem 101.

Second, the handle post 101 is provided with an upper stopper 103 for restricting the upward movement of the metal case 501 and a lower stopper 104 for restricting the downward movement of the metal case 501.

As shown in fig. 2 to 6, preferably, the upper retainer 103 is a first cross bar 103 fixed between the two handle bars 101, the lower retainer 104 is a second cross bar 104 fixed between the two handle bars 101, the first cross bar 103 abuts against an upper end surface of the first clamping portion 12 and/or the second clamping portion 22, and the second cross bar 104 abuts against a lower end surface of the first clamping portion 12 and/or the second clamping portion 22. The first beam and the second beam are parallel to each other. They not only play the limiting action to the control unit 500, but also strengthen the connection between two handlebar upright posts 101 of the front body unit 100, strengthen the strength of the front body unit 100, and make the structure of the electric scooter more stable.

The control unit 500 is installed in the rectangular area enclosed by the first cross bar 103, the second cross bar 104 and the two handlebar posts 101, so that the connection firmness of the control unit 500 is improved, and the appearance of the front body unit 100 is more neat and beautiful.

Preferably, in order to enhance the strength of the first cross bar 103 and the second cross bar 104, both the first cross bar 103 and the second cross bar 104 are provided with a profile structure bent downward in the middle.

That is, the first cross bar 103 includes two first fixing portions 31 connected to the handlebar stem 101 and a middle first bent portion 32, and a lower side of the first bent portion 32 forms a protruding portion M. The lower end surface of the first fixing portion 31 abuts against the upper end surfaces of the first clamping portion 12 and the second clamping portion 22, so that the metal box 501 is limited at the upper side. Further preferably, the first bent portion 32 and the upper end of the metal case 501 are further fixed by a screw.

The second cross bar 104 includes two second fixing portions 41 connected to the handlebar stem 101 at two sides and a middle second bent portion 42, and a concave region G is formed on an upper side of the second bent portion 42. The lower end surface of the second fixing portion 41 abuts against the lower end surfaces of the first clamping portion 12 and the second clamping portion 22 to realize a lower limiting effect on the control unit 500.

Meanwhile, in the present embodiment, the second cross bar 104 is connected to a steering seat 105 of the front vehicle body, and an upper end of the steering seat 105 is fixed to the second cross bar 104 by a bolt, so that a nut also protrudes from a recessed area G of an upper side surface of the second cross bar 104.

Further preferably, as shown in fig. 6 and 10, the upper surface of the base portion K1 has a concave portion N matching with the convex portion M, and the convex portion M presses against the concave portion N, so as to further enhance the upper limit effect on the metal box 501. The lower surface of the base body K1 is designed to be a protruding structure R matching with the recessed area, and the protruding structure R is further provided with a groove V matching with the nut, so that the lower surface of the base body K1 is tightly pressed against the upper surface of the second bending portion 42 of the second cross bar 104, further enhancing the lower limiting effect on the control unit 500.

It should also be understood that the metal box 501 also has the function of dissipating heat from the controller D in this embodiment, so that the first cross bar 103 and the second cross bar 104 can be attached to the upper and lower surfaces of the metal box 501 to further accelerate heat conduction. And concave-convex structure's setting has also increased the laminating area, further improves heat conduction efficiency.

Therefore, in this embodiment, aluminum having high thermal conductivity and good moldability is preferably used for the first cross bar 103 and the second cross bar 104.

As shown in fig. 3 and 5-9, in this embodiment, the outer surface of the control unit 500 further integrates a horn 800, a searchlight 700 and a turn signal lamp 900, so that the components are close to the controller D, the connecting cable is shortened, and the scooter is more compact and neat in appearance.

As shown in fig. 7, 9, and 11-12, preferably, longitudinally extending accommodating grooves T are formed on outer sides of two sleeve-joint portions K2 formed by splicing the first clamping portion 12 and the second clamping portion 22, a strip-shaped turn signal lamp 900 matched with the accommodating grooves T is fixed in the accommodating grooves T, and the turn signal lamp 900 is electrically connected to the controller D through a cable.

Preferably, as shown in fig. 3, 12 and 15, a recessed cable channel 4 is provided on a wall of the sleeve hole O1 of the sleeve part K2, an inner end of the cable channel 4 is a first wire hole communicated with the accommodating chamber F of the base body part K1, an outer end of the cable channel 4 is a second wire hole communicated with the accommodating groove T, and a cable L led out from the turn light 900 enters the cable channel 4 through the second wire hole and penetrates through the accommodating chamber F of the base body part K1 from the first wire hole to be connected with the controller D. The hidden wiring mode further enhances the aesthetic degree of the electric scooter.

Further preferably, the outer side of the first clamping part 12 has a structure protruding toward the second clamping part 22, and correspondingly, the second clamping part 22 has a structure matching with the concave structure, so that the two are clamped to limit the relative sliding. And the receiving groove T where the turn signal lamp 900 is installed is provided on the outer wall of the first nip portion 12, and the cable passage 4, the first wire hole and the second wire hole are all provided on the inner wall of the first nip portion 12. Therefore, the protective cover 502 and the metal box 501 can be separated conveniently, the control unit 500 can be mounted more conveniently, and a user can detach the control unit 500 from the vehicle body for independent maintenance.

Further preferably, as shown in fig. 11, the bar-shaped turn signal lamp 900 includes a bar-shaped base 901, a light bar element 902, and a bar-shaped light shade 903. The strip-shaped bottom plate 901 is fixed in the accommodating groove T through screws, the light bar element 902 is clamped in the installing groove T of the strip-shaped bottom plate 901, and the strip-shaped lampshade 903 is buckled outside the strip-shaped bottom plate 901 and the light bar element 902.

As shown in fig. 9-10, a mounting bracket 78 is fixed to the front side of the shield portion of the shield cover 502, and a searchlight 700 and a horn 800 are connected to the mounting bracket 78.

The mounting bracket 78 is a sheet metal member bent forward at both ends. Wherein the first connecting member 81 of the horn 800 is sandwiched between the middle section 78a of the sheet metal member and the shield cover 502, and the three are fixed by screws. The body of the horn 800 is located below the mounting bracket 78 and in the area below the shield cover 502.

In addition, the bent section 78b of the sheet metal part is connected to the second connecting member 71 of the floodlight 700. The searchlight 700 extends to the front side of the mounting bracket 78 so that the light source irradiates the front area of the electric scooter.

It should be noted that, in the above description, the metal box 501 and the protective cover 502 may be made of metal material with certain strength and heat dissipation capability. Preferably, an aluminum material which is easy to mold and has excellent heat conductivity is used for die casting.

In order to make the control unit 500 have excellent heat dissipation performance, so that the temperature of the controller D is stable, and the stability of the controller D is ensured, the heat dissipation system of the control unit 500 is optimized in this embodiment, and the heat dissipation system of the controller D box with the protective cover 502 is described in detail below.

As shown in fig. 5 and 7 to 15, as described above, the outer surface of the metal case 501 accommodating the controller D is partially covered with the protective cover 502, and the protective cover 502 may cover only the first wall of the metal case 501. In this embodiment, the protective cover 502 is disposed on the front side of the metal box 501, i.e., the front wall of the metal box 501. The protective cover 502 is provided with at least one air inlet 1 communicated with the heat dissipation gap between the inner surface of the protective cover 502 and the outer surface of the metal box 501, and external air flow enters the heat dissipation gap from the air inlet 1 to exchange heat with the outer surface of the metal box 501.

It should be clear that the controller D itself achieves heat dissipation by virtue of the metal box 501 conducting heat. In this embodiment, the controller D is attached to the front wall of the metal case 501, and the heat of the controller D is conducted to the metal case 501, and a part of the heat is dissipated by the surface of the metal case 501, and the heat is further conducted to the handle stem 101 because the metal case 501 is connected to the handle stem 101. In this way, the temperature of the controller D is controlled.

It should also be understood that, during the forward riding of the electric scooter, there is a strong backward airflow, which enters the heat dissipation gap from the air inlet 1 at the front side of the protecting cover 502 and flows out from the negative pressure gap after cooling the surface of the metal box 501 in the heat dissipation gap, thereby achieving the air cooling effect.

Preferably, as shown in fig. 7, 8 and 13, the outer surface of the front wall of the metal box 501 is provided with a first heat dissipation part S1 extending outward, and the gas inlet 1 of the protective cover 502 corresponds to the first heat dissipation part S1, so that at least a part of the first heat dissipation part S1 is exposed from the gas inlet 1.

The arrangement can lead the heat of the metal box 501 out of the protective cover 502 and lead the external air flow into the protective cover 502, so that the metal box 501 and the external air generate heat exchange, the heat dissipation of the controller D is accelerated, and the operation stability and the efficiency of the controller D are improved.

As shown in fig. 7, the protecting cover 502 is provided with an air inlet 10 protruding outward, the air inlet 10 is located in a lower section area of the protecting cover 502, and the air inlet 1 is located on a lower end surface of the air inlet 10. The air inlet 1 is arranged in the lower section area of the protective cover 502, the air inlet 1 is arranged on the lower end face of the air inlet part 10, cold air is fully utilized, hot air is far away from the upper part, cold air enters the heat dissipation gap from the air inlet 1, and the cold air flows upwards after heat exchange and flows out from the gap between the metal box 501 and the protective cover 502.

Preferably, as shown in fig. 7, 8 and 13, the shape of the air inlet 10 is matched with the contour of the outer periphery of the first heat sink member S1, the outer periphery of the first heat sink member S1 is attached to the inner wall of the air inlet 10, and the first heat sink member S1 has an air inlet passage. This makes heat conduction between the outer periphery of the first heat dissipating part S1 and the shield cover 502 more efficient, and external airflow can enter and exit from the air intake passage.

The first heat dissipation part S1 is a plurality of ridge-shaped ribs laterally arranged side by side at intervals, the ridge-shaped ribs increase the surface area of the metal box 501, thereby increasing the heat dissipation, and the air inlet passages are formed between the adjacent ribs.

In this embodiment, as shown in fig. 13, the air inlet portion 10 includes a slope H inclined from top to bottom and from inside to outside, and the first heat sink portion S1 is also formed in an inclined structure matching therewith. Such an arrangement can prevent dirt from entering the heat dissipation gap to affect heat dissipation. The rainwater can also drop along the inclined surface, and the rainwater is prevented from flowing down along the protecting cover 502 shell and flowing into the accommodating chamber F from the wire passing hole O2 of the metal box 501. Thus, a dustproof and waterproof structure is skillfully formed.

Preferably, in the present embodiment, there are two air inlets 10 symmetrically disposed along the longitudinal center line of the shield cover 502, and there are two corresponding first heat dissipation parts S1.

As shown in fig. 13 and 15, the outer surface of the front wall of the metal box 501 is provided with a second heat sink part, and the second heat sink part is located in the heat sink gap for further enhancing the heat sink effect of the metal box 501. As can be clearly seen from the figure, the second heat sink members are dot-shaped projections distributed in an array. The second heat sink member is positioned over the first heat sink member S1, which also follows the principle of heat transfer from the air flow moving from bottom to top.

It is further preferable that, as shown in fig. 7 and 12, a third heat sink portion S3 is disposed on an inner wall of the socket hole O1 enclosed by the two sides of the metal box 501 and the protective cover 502 together, so as to further improve heat dissipation of the controller D. In this embodiment, the third heat dissipating part S3 is a concave-convex structure disposed on the inner wall of the second clamping part 22 of the protecting cover 502 close to the protecting plate and distributed in parallel in the longitudinal direction. When the first nip portion 12 and the second nip portion 22 are butted, a portion of the concavo-convex configuration near the shield plate realizes heat conduction between the metal box 501 and the shield cover 502 against the metal box 501. Meanwhile, it is easily understood that the provision of the concavo-convex structure further increases the frictional force between the socket part K2 and the handle stem 101, further prevents the control unit 500 from moving, and reinforces the connection of the control unit 500.

As shown, the present embodiment also provides an internal structure of the control unit 500, thereby forming a control system of the electric scooter convenient for maintenance.

Specifically, as shown in fig. 8, 12 and 16, a longitudinal partition plate 40 is provided in the housing of the metal case 501. The partition plate 40 divides the accommodating chamber F into a first chamber and a second chamber, and the wire passing hole O2 at the lower portion of the metal box 501 communicates with the second chamber. At least one controller D is fixedly arranged in the first cavity. A wire collecting box 30 is fixedly arranged in the second cavity, a plug-in input terminal group and an output terminal group are arranged in the wire collecting box 30, a lead-out cable of the controller D is connected with the input terminal group, and an external cable Q including a storage battery cable penetrates through the wire passing hole O2 to be connected with the output terminal group, so that the electric connection and the signal connection between the controller D and external electric components are realized.

The junction box 30 not only realizes the switching between the external electric components and the controller D, but also adopts the pluggable input terminal group and the pluggable output terminal group, so that the circuit connection is more convenient and faster.

In the actual use process, identification can be carried out on each terminal of the input terminal group and the output terminal group, so that a user can know the connection mode of the line clearly. The electric scooter is convenient for circuit connection during delivery assembly; but also be favorable to the later stage user to inspect and maintain electric scooter's trouble by oneself.

In addition, the controller D, the wire collecting box 30 and the external cables are separated through the partition plate 40, so that the layout is more reasonable and clear, winding between an inner circuit and an outer circuit is avoided, and convenience is further brought to maintenance.

Preferably, the partition plate 40 is fixed between the front case 501a and the rear cover 501b so that the first chamber is located in the front case 501a and the second chamber is located in the rear cover 501 b.

The front box 501a comprises a top wall, a bottom wall, two side walls and a front wall remote from the partition plate 40 enclosing the first cavity. In the above, it has been described that the controller D is fixed snugly inside the front wall. Preferably, the controller D is fixed by a screw penetrated from the front wall of the front case 501 a.

As shown in fig. 14, a sealing member a is provided between the front box 501a and the rear cover 501b, and seals the border and both sides of the front box 501a and the rear cover 501b to prevent rainwater from entering the control unit 500 and damaging the controller D, and a wire passing hole O2 is provided at the lower border of the front box 501a and the rear cover 501 b.

Preferably, as shown in fig. 16, the cluster block 30 is fixed to an upper region of the partition plate 40, and the lower region of the outside cable pathway partition plate 40 is connected to the cluster block 30. The lower end of the wire collecting box 30 is provided with a first wire inlet hole through which an external cable passes from bottom to top and then enters the inside of the wire collecting box 30 to be connected with the output terminal group.

Preferably, as shown in fig. 16 and 17, the partition plate 40 is transversely provided with a first limiting plate 5 and a second limiting plate 6, an installation area adapted to the cluster block 30 is formed between the first limiting plate 5 and the second limiting plate 6, and the cluster block 30 is clamped and fixed between the first limiting plate 5 and the second limiting plate 6.

In the present embodiment, the partition plate 40 is a metal plate from which the first stopper plate 5 and the second stopper plate 6 are integrally punched.

Further, the cluster block 30 includes a bottom case fixed to the partition plate 40 with an opening facing rearward, and an upper cover, and the input terminal group and the output terminal group are provided on an open face of the bottom case. When the upper cover is covered on the bottom box, the dustproof function is achieved. When the upper cover is opened, the user can conveniently pull out and insert the circuits on the input terminal group and the output terminal group.

Further, as shown in fig. 16, the controller D is disposed biased toward the first sidewall of the front case to form a wire passing gap E with the second sidewall, and the outgoing cable W of the controller D is led out from a side of the controller D adjacent to the second sidewall. One side of the partition plate 40 adjacent to the second side wall is provided with a hollow part Y, and the hollow part Y of the partition plate 40 is opposite to the thread passing gap E.

In addition, the side surface of the wire collecting box 30 adjacent to the second side wall is provided with a second wire inlet hole O3, and the outgoing cable W of the controller D passes through the hollow part Y from the wire passing gap E and then enters the wire collecting box 30 through the second wire inlet hole O3 to be connected with the input terminal group.

The space of the accommodating chamber F is reasonably utilized by the arrangement, so that the outgoing cables W of the controller D and the external cables Q are separated in spatial distribution, and the mutual entanglement is avoided.

In the present embodiment, the lower region of the partition plate 40 is provided with at least two through holes O4 through which the binding tapes pass, and the external cables Q are fixed to the partition plate 40 by the rolling tape, which makes the line connection more stable. Of course, in practice, there are numerous external cables and, correspondingly, there are numerous through holes for the divider plate 40 to pass the cable ties. In the present embodiment, a plurality of through holes O4 are distributed in the lower area array of the partition plate 40, so that the user can conveniently and neatly fix the external cables Q.

The control system of the electric scooter and the electric scooter provided by the invention are described in detail, and the principle and the implementation mode of the invention are explained by applying specific examples, and the description of the embodiments is only used for helping to understand the invention and the core idea. It should be noted that, for those skilled in the art, it is possible to make various improvements and modifications to the present invention without departing from the principle of the present invention, and those improvements and modifications also fall within the scope of the claims of the present invention.

20页详细技术资料下载
上一篇:一种医用注射器针头装配设备
下一篇:一种用于智能电动车的中控系统及控制方法

网友询问留言

已有0条留言

还没有人留言评论。精彩留言会获得点赞!

精彩留言,会给你点赞!