阅读说明：本技术 一种螺旋管缠绕装置 (Spiral pipe winding device ) 是由 林宣快 于 2021-03-26 设计创作，主要内容包括：本发明涉及螺旋管加工技术领域,具体涉及是一种螺旋管缠绕装置,包括缠绕机机座,其中缠绕机机座上设置有引导机构、加热机构、融料挤出机构、第一限位机构和第二限位机构,中空壁缠绕管包括输入软管和软管组,输入软管经过引导机构引导后缠绕在旋管缠绕架上,加热机构对软管组面朝中空壁缠绕管的一面进行加热,然后融料挤出机构通过挤出的融料将输入软管和软管组经过加热机构加热的一面粘合,第一限位机构和第二限位机构对粘合后的中空壁缠绕管进行限位。通过设置的引导机构、加热机构、融料挤出机构、第一限位机构和第二限位机构,对中空壁缠绕管进行引导、加热和热融完成制备,较之现有螺旋管缠绕装置更易使得中空壁缠绕管缠绕成型。(The invention relates to the technical field of spiral pipe processing, in particular to a spiral pipe winding device which comprises a winding machine base, wherein a guide mechanism, a heating mechanism, a melting extrusion mechanism, a first limiting mechanism and a second limiting mechanism are arranged on the winding machine base, a hollow wall winding pipe comprises an input hose and a hose set, the input hose is guided by the guide mechanism and then wound on a spiral pipe winding frame, the heating mechanism heats one surface of the hose set facing the hollow wall winding pipe, then the melting extrusion mechanism bonds the input hose and the heated surface of the hose set through the heating mechanism through extruded melting, and the first limiting mechanism and the second limiting mechanism limit the bonded hollow wall winding pipe. Through the guiding mechanism, the heating mechanism, the material melting and extruding mechanism, the first limiting mechanism and the second limiting mechanism which are arranged, the hollow wall winding pipe is guided, heated and hot-melted to complete the preparation, and compared with the existing spiral pipe winding device, the hollow wall winding pipe is easier to wind and form.)

1. The utility model provides a spiral pipe wind, includes coiler frame (1), coiler frame (1) one side is provided with coiler carousel (2), be provided with spiral pipe winding frame (5) on coiler carousel (2), coiler carousel (2) below is provided with motor cabinet (3), spiral pipe winding frame (5) are circular arranging, and are the coincidence of the spiral pipe winding frame (5) the centre of a circle of circular arranging and coiler carousel (2) the centre of a circle, and the winding has well cavity wall winding pipe (6) on spiral pipe winding frame (5), motor cabinet (3) drive through chain (4) that the cover is on circular arranging spiral pipe winding frame (5) and are circular arranging spiral pipe winding frame (5) rotatory, its characterized in that: be provided with guiding mechanism, heating mechanism on coiler frame (1), melt material extruding means, first stop gear (19) and second stop gear (22), well cavity wall winding pipe (6) are including input hose (601) and hose assembly (602), input hose (601) twine on coil winding frame (5) after the guiding mechanism guide, heating mechanism heats hose assembly (602) face towards the one side of well cavity wall winding pipe (6), then melt material extruding means through the extruded melt material with input hose (601) and hose assembly (602) through the one side bonding of heating mechanism heating, first stop gear (19) and second stop gear (22) carry on spacingly to well cavity wall winding pipe (6) after the bonding.

2. A spiral pipe winding apparatus as recited in claim 1, wherein: the winding machine is characterized in that a first fixing rod (7) and a second fixing rod (8) are arranged on the winding machine base (1), the guiding mechanism and the heating mechanism are arranged on the first fixing rod (7), and the melting and extruding mechanism is arranged on the second fixing rod (8).

3. A spiral pipe winding apparatus as recited in claim 2, wherein: the guiding mechanism comprises a first straight column (30), a first connecting rod (31) and a guiding wheel (12), the first straight column (30) is perpendicularly connected with the winding machine base (1), one end of the first connecting rod (31) is connected with the first straight column (30), the other end of the first connecting rod (31) is connected with a first flange (32) on a first fixing rod (7), and the guiding wheel (12) is arranged at the end part of the first fixing rod (7) and is in contact with an input hose (601).

4. A spiral pipe winding apparatus according to claim 3, wherein: heating mechanism includes second connecting rod (34) and hot air heater (11), the air outlet of hot air heater (11) is towards the one side of hollow wall winding pipe (6) towards hose group (602), second connecting rod (34) one end is connected with hot air heater (11), and second connecting rod (34) other end is connected with second flange (33) on first dead lever (7).

5. A spiral pipe winding apparatus according to claim 4, wherein: melt material extrusion mechanism and include conveying pipeline (14), melt material jar (13) and third connecting rod (36), conveying pipeline (14) are connected with the feed end that melts material jar (13), and conveying pipeline (14) will melt the material and carry to melt and keep in material jar (13), melt the discharge gate of material jar (13) and towards input hose (601) and hose group (602) junction, third connecting rod (36) one end is connected with melting material jar (13), and the third flange (35) on third connecting rod (36) other end and second dead lever (8) are connected.

6. A spiral pipe winding apparatus according to claim 5, wherein: still be provided with polishing mechanism on coiler frame (1), polishing mechanism includes fourth connecting rod (40), first lead screw (38), first carousel (39) and rubbing head (18), fourth connecting rod (40) one end is connected with fourth flange (37) on second dead lever (8), first lead screw (38) are followed fourth connecting rod (40) and are passed, and the height of first lead screw (38) can be adjusted in first carousel (39), the tip of first lead screw (38) is located in rubbing head (18), and rubbing head (18) are polished to hollow wall winding pipe (6).

7. A spiral pipe winding apparatus according to claim 6, wherein: the first limiting mechanism (19) comprises a first fixing seat, a first movable plate (42), a first screw rod (43) and a supporting piece (20), the first fixing seat is connected with the winding machine base (1), the first movable plate (42) is connected with the first fixing seat through a second screw rod, the height of the first movable plate (42) is adjusted through a second turntable (41), the first screw rod (43) penetrates through the first movable plate (42), the supporting piece (20) is arranged at the end part of the first screw rod (43), and the supporting piece (20) abuts against the end part of the hollow wall winding pipe (6).

8. A spiral pipe winding apparatus as defined in claim 7, wherein: second stop gear (22) include second fixing base, second fly leaf (46), mount (47), second screw rod (44) and spacing roller (21), the second fixing base is connected with coiler frame (1), second fly leaf (46) are connected with the second fixing base through the third lead screw to adjust the height of second fly leaf (46) through third carousel (45), mount (47) are kept away from one side of cavity wall winding pipe (6) with second fly leaf (46) and are connected, mount (47) and second fly leaf (46) are passed to second screw rod (44), and second screw rod (44) one end is provided with fourth carousel (48), and the second screw rod (44) other end is connected with spacing roller (21), spacing roller (21) offset with cavity wall winding pipe (6).

9. A spiral pipe winding apparatus as defined in claim 8, wherein: well cavity wall winding pipe (6) below is provided with the cooling tank, the cooling tank both sides all are provided with water tank (24), the liquid outlet and shower (25) the intercommunication of water tank (24), the delivery port of shower (25) is towards well cavity wall winding pipe (6), and shower (25) are located the cooling tank top.

10. A spiral pipe winding apparatus as defined in claim 9, wherein: and moving bases (26) are arranged on two sides of the middle part of the hollow wall winding pipe (6), and grinding rollers (27) are arranged on the moving bases (26).

Technical Field

The invention relates to the technical field of spiral pipe processing, in particular to a spiral pipe winding device.

Background

The spiral pipe is made by rolling a pipe fitting into a pipe blank at a certain spiral angle (called forming angle) and then welding the pipe seams, wherein the spiral pipe prepared by taking 100% of High Density Polyethylene (HDPE) as a pipe fitting material in the above way is also called HDPE hollow wall winding pipe, and is formed by winding through a winding device in a hot melting state by adopting a special extrusion process and is welded into an integrally-made pipeline.

The chinese patent with the prior publication number CN2721378Y discloses a spiral pipe section winding machine, which drives a guide roller and a winding roller to operate through a guide shaft and a winding shaft, though a chain transmission mechanism is replaced to a certain extent, the turning force is insufficient in the actual use, and a hollow wall winding pipe is difficult to be wound and molded by adopting a rotary winding mode.

Disclosure of Invention

The present invention addresses the above problems by providing a spiral pipe winding apparatus.

The technical scheme is that the spiral pipe winding device comprises a winding machine base, a winding machine rotary table is arranged on one side of the winding machine base, a spiral pipe winding frame is arranged on the winding machine rotary table, a motor base is arranged below the winding machine rotary table, the spiral pipe winding frame is circularly arranged, the circle center of the circularly arranged spiral pipe winding frame coincides with the circle center of the winding machine rotary table, a hollow wall winding pipe is wound on the spiral pipe winding frame, the motor base drives the circularly arranged spiral pipe winding frame to rotate through a chain sleeved on the circularly arranged spiral pipe winding frame, a guide mechanism, a heating mechanism, a material melting extrusion mechanism, a first limiting mechanism and a second limiting mechanism are arranged on the winding machine base, the hollow wall winding pipe comprises an input hose and a hose set, the input hose is guided by the guide mechanism and then wound on the spiral pipe winding frame, and the heating mechanism heats one surface of the hose set facing the hollow wall winding pipe, then the melting material extrusion mechanism bonds the input hose and the hose group through the surface heated by the heating mechanism through extruded melting material, and the first limiting mechanism and the second limiting mechanism limit the bonded hollow wall winding pipe.

Optionally, a first fixing rod and a second fixing rod are arranged on the winding machine base, the guiding mechanism and the heating mechanism are arranged on the first fixing rod, and the melting material extruding mechanism is arranged on the second fixing rod.

Furthermore, the guiding mechanism comprises a first straight column, a first connecting rod and a guiding wheel, the first straight column is perpendicularly connected with the winding machine base, one end of the first connecting rod is connected with the first straight column, the other end of the first connecting rod is connected with a first flange on a first fixing rod, and the guiding wheel is arranged at the end part of the first fixing rod and is in contact with the input hose.

Optionally, the heating mechanism includes a second connecting rod and a hot air heater, an air outlet of the hot air heater faces the surface of the hose set facing the hollow wall winding pipe, one end of the second connecting rod is connected with the hot air heater, and the other end of the second connecting rod is connected with a second flange on the first fixing rod.

Optionally, melt material extrusion mechanism includes the conveying pipeline, melts material jar and third connecting rod, and the conveying pipeline is connected with the feed end that melts the material jar, and the conveying pipeline will melt the material and carry to melting in the material jar and keep in, melt the discharge gate of material jar towards input hose and hose assembly junction, third connecting rod one end with melt the material jar and be connected, the third connecting rod other end is connected with the third flange on the second dead lever.

Optionally, a polishing mechanism is further arranged on the winding machine base and comprises a fourth connecting rod, a first screw rod, a first rotary disc and a polishing head, one end of the fourth connecting rod is connected with a fourth flange on the second fixing rod, the first screw rod penetrates through the fourth connecting rod, the height of the first screw rod can be adjusted through the first rotary disc, the polishing head is arranged at the end of the first screw rod, and the polishing head polishes the hollow wall winding pipe.

Furthermore, the first limiting mechanism comprises a first fixing seat, a first movable plate, a first screw and a supporting piece, the first fixing seat is connected with the winding machine base, the first movable plate is connected with the first fixing seat through a second screw rod, the height of the first movable plate is adjusted through a second rotary disc, the first screw penetrates through the first movable plate, the supporting piece is arranged at the end part of the first screw, and the supporting piece is abutted against the end part of the hollow wall winding pipe.

Optionally, the second limiting mechanism comprises a second fixing seat, a second movable plate, a fixing frame and a second screw limiting roller, the second fixing seat is connected with the winding machine base, the second movable plate is connected with the second fixing seat through a third lead screw and the height of the second movable plate is adjusted through a third rotary table, the fixing frame is connected with one side, away from the hollow wall winding pipe, of the second movable plate, the second screw penetrates through the fixing frame and the second movable plate, a fourth rotary table is arranged at one end of the second screw, the other end of the second screw is connected with the limiting roller, and the limiting roller abuts against the hollow wall winding pipe.

Optionally, a cooling tank is arranged below the hollow wall winding pipe, water tanks are arranged on two sides of the cooling tank, a liquid outlet of each water tank is communicated with the corresponding spray pipe, a water outlet of each spray pipe faces towards the hollow wall winding pipe, and the spray pipes are located above the cooling tank.

Furthermore, moving bases are arranged on two sides of the middle of the hollow wall winding pipe, and grinding rollers are arranged on the moving bases.

The beneficial effects of the invention at least comprise one of the following;

1. through the guiding mechanism, the heating mechanism, the material melting and extruding mechanism, the first limiting mechanism and the second limiting mechanism which are arranged, the hollow wall winding pipe is guided, heated and hot-melted to complete the preparation, and compared with the existing spiral pipe winding device, the hollow wall winding pipe is easier to wind and form.

2. Meanwhile, the position of the hollow wall winding pipe can be limited by the first limiting mechanism and the second limiting mechanism, and winding efficiency is improved.

Drawings

FIG. 1 is a schematic view of a spiral pipe winding apparatus;

FIG. 2 is a schematic top view of the spiral pipe winding apparatus;

FIG. 3 is a schematic view of the structure of the guiding mechanism and the heating mechanism;

FIG. 4 is a schematic structural view of a melt extrusion mechanism and a polishing mechanism;

FIG. 5 is a schematic structural view of a first limiting mechanism;

FIG. 6 is a schematic structural view of a second limiting mechanism;

labeled as: 1 is a winding machine base, 2 is a winding machine turntable, 3 is a motor base, 4 is a chain, 5 is a spiral pipe winding frame, 6 is a hollow wall winding pipe, 601 is an input hose, 602 is a hose group, 7 is a first fixing rod, 8 is a second fixing rod, 9 is a first connecting part, 10 is a second connecting part, 11 is a hot air heater, 12 is a guide wheel, 13 is a melting tank, 14 is a delivery pipe, 15 is a third connecting part, 16 is a fourth connecting part, 18 is a polishing head, 19 is a first limiting mechanism, 20 is a butt, 21 is a limiting roller, 22 is a second limiting mechanism, 23 is a melting material extrusion point, 24 is a water tank, 25 is a spray pipe, 26 is a movable base, 27 is a polishing roller, 30 is a first straight column, 31 is a first connecting rod, 32 is a first flange, 33 is a second flange, 34 is a second connecting rod, 35 is a third flange, 36 is a third connecting rod, 37 is a fourth flange, 38 is a first screw rod, 39 is a first rotary table, 40 is a fourth connecting rod, 41 is a second rotary table, 42 is a first movable plate, 43 is a first screw rod, 44 is a second screw rod, 45 is a third rotary table, 46 is a second movable plate, 47 is a fixed frame, and 48 is a fourth rotary table.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more clearly apparent, the present invention will be described in further detail with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the scope of the invention.

In the description of the present invention, it should be noted that the terms "upper", "lower", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, which are only for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention; the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance, and furthermore, unless otherwise explicitly stated or limited, the terms "mounted," "connected," and "connected" are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

As shown in fig. 1 to 6, a spiral pipe winding device comprises a winding machine base 1, a winding machine turntable 2 is arranged on one side of the winding machine base 1, a spiral pipe winding frame 5 is arranged on the winding machine turntable 2, a motor base 3 is arranged below the winding machine turntable 2, the spiral pipe winding frame 5 is circularly arranged, the circle center of the spiral pipe winding frame 5 which is circularly arranged is coincided with the circle center of the winding machine turntable 2, a hollow wall winding pipe 6 is wound on the spiral pipe winding frame 5, the motor base 3 drives the spiral pipe winding frame 5 which is circularly arranged to rotate through a chain 4 which is sleeved on the spiral pipe winding frame 5 which is circularly arranged, wherein a guide mechanism, a heating mechanism, a melting material extruding mechanism, a first limiting mechanism 19 and a second limiting mechanism 22 are arranged on the winding machine base 1, the hollow wall winding pipe 6 comprises an input hose 601 and a hose group 602, the input hose 601 is guided by the guide mechanism and then wound on the spiral pipe winding frame 5, the heating mechanism heats the surface of the hose set 602 facing the hollow wall winding pipe 6, then the melt extrusion mechanism bonds the input hose 601 and the heated surface of the hose set 602 through the extruded melt, and the first limiting mechanism 19 and the second limiting mechanism 22 limit the bonded hollow wall winding pipe 6.

The purpose that designs like this, through the guiding mechanism, heating mechanism, melt material extrusion mechanism, first stop gear and the second stop gear that set up, guide, heat and melt the completion preparation to hollow wall winding pipe, be easier than current spiral pipe wind equipment and make hollow wall winding pipe winding shaping. Meanwhile, the position of the hollow wall winding pipe can be limited by the first limiting mechanism and the second limiting mechanism, and winding efficiency is improved. In practical use, the hollow wall winding pipe is firstly bent to a certain degree by the guiding mechanism and moves towards the rotating disc of the winding machine under the traction of the power component, for convenience of description, the hollow wall winding pipe is divided into an input hose and a hose group according to states, wherein the input hose mainly refers to a part which is not subjected to melt hot-melt connection and is in a single-strand strip shape, the hose group is a part which is in a spiral pipe shape after the hollow wall winding pipe is subjected to melt hot-melt connection, after the hollow wall winding pipe is guided by the guiding component, the hose input part in the hollow wall winding pipe is wound on the spiral pipe winding frame and is connected with the hose group under the action of the melt extruding mechanism, before the hose group is connected with the input hose, in order to improve the connection effect, the surface of the hose group which is to be connected with the input hose is heated by the heating mechanism, the material melting attachment is facilitated, and the first limiting mechanism and the second limiting mechanism limit the input hose and the hose set and extrude the input hose and the hose set so as to further facilitate the material melting connection between the input hose and the hose set.

In this embodiment, the winding machine base 1 is provided with a first fixing rod 7 and a second fixing rod 8, the guiding mechanism and the heating mechanism are disposed on the first fixing rod 7, and the melting and extruding mechanism is disposed on the second fixing rod 8. The guiding mechanism comprises a first straight column 30, a first connecting rod 31 and a guiding wheel 12, wherein the first straight column 30 is vertically connected with the winding machine base 1, one end of the first connecting rod 31 is connected with the first straight column 30, the other end of the first connecting rod 31 is connected with a first flange 32 on a first fixing rod 7, and the guiding wheel 12 is arranged at the end part of the first fixing rod 7 and is in contact with an input hose 601.

The purpose of this design is that the leading mechanism composed of the first straight column, the first connecting rod and the leading wheel is used to complete the traction of the input hose, so that the input hose is bent to a certain degree, and the first connecting part 9 is composed of the first connecting rod and the first flange.

The heating mechanism includes a second connecting rod 34 and a hot air heater 11, an air outlet of the hot air heater 11 faces the hose set 602 and faces one surface of the hollow wall winding tube 6, one end of the second connecting rod 34 is connected to the hot air heater 11, and the other end of the second connecting rod 34 is connected to the second flange 33 of the first fixing rod 7.

The purpose of design like this, through the heating mechanism who comprises second connecting rod and hot air heater who sets up, accomplish to hose group be about to heat with the one side of input hose connection, be convenient for melt the material and adhere to, when winding melts promptly, input hose and the hose group that the one side was heated accomplish under melting the material effect and be connected, second connecting portion 10 is constituteed with the second flange to the second connecting rod simultaneously.

Meanwhile, the material melting extrusion mechanism comprises a material conveying pipe 14, a material melting tank 13 and a third connecting rod 36, the material conveying pipe 14 is connected with the feeding end of the material melting tank 13, the material conveying pipe 14 conveys the melted material into the material melting tank 13 for temporary storage, the discharge port of the material melting tank 13 faces the joint of the input hose 601 and the hose group 602, one end of the third connecting rod 36 is connected with the material melting tank 13, the other end of the third connecting rod 36 is connected with a third flange 35 on the second fixing rod 8, and the third connecting rod and the third flange form a third connecting part 15.

And then, the winding machine base 1 is further provided with a polishing mechanism, the polishing mechanism comprises a fourth connecting rod 40, a first screw rod 38, a first rotating disc 39 and a polishing head 18, one end of the fourth connecting rod 40 is connected with a fourth flange 37 on the second fixing rod 8, the first screw rod 38 penetrates through the fourth connecting rod 40, the first rotating disc 39 can adjust the height of the first screw rod 38, the polishing head 18 is arranged at the end part of the first screw rod 38, and the polishing head 18 polishes the hollow wall winding pipe 6.

The purpose of design like this, can be connected the back through the polishing mechanism that sets up to input hose and hose group hot melt, the friction is got rid of in the another side of polishing, is convenient for heat and melts the adhering to of material, and fourth connecting portion 16 is constituteed to wherein fourth connecting rod and fourth flange.

In this embodiment, the first limiting mechanism 19 includes a first fixed seat, a first movable plate 42, a first screw 43 and a supporting piece 20, the first fixed seat is connected to the winding machine base 1, the first movable plate 42 is connected to the first fixed seat through a second screw, and the height of the first movable plate 42 is adjusted through a second rotating disc 41, the first screw 43 passes through the first movable plate 42, the supporting piece 20 is disposed at an end of the first screw 43, and the supporting piece 20 is supported against an end of the hollow wall winding pipe 6.

The purpose of design lies in like this, adjusts the height of first fly leaf through the second carousel for the piece that supports on the first screw rod that passes from first fly leaf can offset with cavity wall winding pipe, thereby extrudees and improves hot melt connection effect.

In this embodiment, the second limiting mechanism 22 includes a second fixed seat, a second movable plate 46, a fixed frame 47, a second screw 44 and a limiting roller 21, the second fixed seat is connected with the winding machine base 1, the second movable plate 46 is connected with the second fixed seat through a third screw, and the height of the second movable plate 46 is adjusted through a third rotating disc 45, the fixed frame 47 is connected with one side of the second movable plate 46 far away from the hollow wall winding pipe 6, the second screw 44 passes through the fixed frame 47 and the second movable plate 46, one end of the second screw 44 is provided with a fourth rotating disc 48, the other end of the second screw 44 is connected with the limiting roller 21, and the limiting roller 21 abuts against the hollow wall winding pipe 6.

The purpose of design like this, through the second stop gear who constitutes by second fixing base, second fly leaf, mount 47, second screw rod and spacing roller that sets up to the one end that cavity wall winding pipe is close to the coiler frame spacing, improve its and spiral pipe winding frame and be connected closely the degree, reduce the probability that the skew appears rocking.

In this embodiment, cavity wall winding pipe 6 below is provided with the cooling bath, and the cooling bath both sides all are provided with water tank 24, and the liquid outlet and the shower 25 of water tank 24 communicate, and the delivery port of shower 25 is towards cavity wall winding pipe 6, and shower 25 is located the cooling bath top.

The purpose of design like this, can cool down and wash the hollow wall winding pipe after the hot melt is connected through the shower that sets up, make it melt the material and stereotype fast.

In this embodiment, the hollow wall winding tube 6 is provided with moving bases 26 on both sides of the middle portion thereof, and the moving bases 26 are provided with grinding rollers 27.

The purpose of design like this lies in, can grind the burr or the arch that melt material junction exists through the grinding roller that sets up, improves its smooth finish.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.