阅读说明：本技术 一种全自动灌装食品生产线 (Full-automatic canned food production line ) 是由 杨淯生 于 2020-03-31 设计创作，主要内容包括：本发明公开了一种全自动灌装食品生产线,主要包括架体、链轮、链条、模板、杯架、下杯机构、压杯机构、第一充填机构、下粒机构、压粒机构、第二充填机构、合盖机构、封口机构、出杯机构,上述架体两端分别轴接链轮,链轮靠近两端处分别同步链接链条,两条链条并排同步设置,所述两条链条上固定多个均匀设置的模板,上述架体上侧左端设置杯架,所述杯架下侧设有固定在架体内的下杯机构,所述杯架右侧依次设有固定在架体上侧的压杯机构、第一充填机构、下粒机构、压粒机构、第二充填机构、合盖机构、封口机构、出杯机构。结构设计合理、科学,采用自动化生产,减少人工,提高效率,节省了成本,同时,食品安全、卫生,满足市场使用需求,便于产品推广。(The invention discloses a full-automatic canned food production line which mainly comprises a frame body, chain wheels, chains, templates, a cup holder, a cup discharging mechanism, a cup pressing mechanism, a first filling mechanism, a granule discharging mechanism, a granule pressing mechanism, a second filling mechanism, a cover closing mechanism, a sealing mechanism and a cup discharging mechanism, wherein the two ends of the frame body are respectively connected with the chain wheels in a shaft mode, the chain wheels are respectively connected with the chains in a synchronous mode at positions close to the two ends, the two chains are arranged side by side and synchronously, a plurality of uniformly arranged templates are fixed on the two chains, the cup holder is arranged at the left end of the upper side of the frame body, the cup discharging mechanism fixed in the frame body is arranged on the lower side of the cup holder, and the cup pressing mechanism, the first filling mechanism, the granule discharging mechanism, the granule pressing mechanism, the second filling mechanism, the cover closing mechanism, the sealing mechanism and the cup discharging mechanism which are fixed on the upper side of the frame body are sequentially arranged on the right side of the cup holder. Structural design is reasonable, scientific, adopts automated production, reduces the manual work, raises the efficiency, has saved the cost, and simultaneously, food safety, health satisfy market user demand, the product promotion of being convenient for.)

1. The utility model provides a full-automatic canned food production line which characterized in that: the cup filling machine mainly comprises a frame body, chain wheels, chains, templates, a cup holder, a cup discharging mechanism, a cup pressing mechanism, a first filling mechanism, a cup discharging mechanism, a cup pressing mechanism, a second filling mechanism, a cover closing mechanism, a sealing mechanism and a cup discharging mechanism, wherein the two ends of the frame body are respectively coupled with the chain wheels, the chain wheels are respectively and synchronously linked with the chains at the positions close to the two ends, a plurality of uniformly arranged templates are fixed on the two chains, the templates are used for embedding cups, the left end of the upper side of the frame body is provided with the cup holder, the cup holder is used for storing cups, the covers of the cups are in an open state, the lower side of the cup holder is provided with the cup discharging mechanism fixed in the frame body, the cup pressing mechanism fixed on the upper side of the frame body is arranged on the right side of the cup holder and used for pressing the cups in the templates, the first filling mechanism fixed on the upper side of the frame body is arranged on the right side of the cup pressing mechanism, and is used for filling liquid into the cups, first filling mechanism right side is equipped with the lower grain mechanism of fixing at the support body upside, and lower grain mechanism is used for filling granular food in to the cup, lower grain mechanism right side is equipped with the pressure grain mechanism of fixing at the support body upside, presses grain mechanism to be used for impressing granular food in the cup in the liquid raw materials, it fills the mechanism to press grain mechanism right side to be equipped with the second of fixing at the support body upside, and the second fills the mechanism and is used for filling the feed liquid in to the cup, and the second fills the mechanism right side and is equipped with the mechanism of closing at the support body upside, closes the mechanism and is used for closing the lid of cup on the cup, close the mechanism right side and be equipped with the mechanism of sealing at the support body upside, seal the mechanism right side and be equipped with the mechanism of going out of fixing at the support body upside, go out the cup mechanism and be used for the cup suction after will sealing.

2. The fully automatic filled food product line of claim 1, wherein: the cup discharging mechanism mainly comprises a sucker, sucker rods, a sucker mounting plate, a guide rod, a linear guide sleeve, an air cylinder mounting plate and an air cylinder, wherein the air cylinder mounting plate is fixed on a frame body; the lower sides of the sucking disc mounting plates close to the two ends are respectively fixed with guide rods, the guide rods close to the lower ends are sleeved with linear guide sleeves, and the linear guide sleeves are fixed on the cylinder mounting plates.

3. The fully automatic filled food product line of claim 1, wherein: the cup pressing mechanism mainly comprises an air cylinder mounting plate, an air cylinder, a guide rod, a linear bearing, a guide rod mounting plate, stand columns, foot plates, a deviation correcting plate, a transition shaft, a floating joint, a material pressing head, a pressure rod and a material pressing head pressure spring, wherein the two foot plates arranged side by side are respectively fixed at two sides of the upper end of a frame body, the stand columns are respectively fixed on the two foot plates, the air cylinder mounting plate is erected at the top ends of the two stand columns, the air cylinder is fixed at the middle part of the air cylinder mounting plate and is hermetically connected to an air source through an air pipe, a piston rod of the air cylinder penetrates through the air cylinder mounting plate and then is connected to the middle part of the deviation correcting plate through the floating joint, the floating joint can freely lift in a specified range at the tail end of a piston rod of the air cylinder, the lower ends of the guide rod are respectively fixed at positions close to the two ends of the deviation correcting plate, the upper part of the guide rod is sleeved in the linear bearing, the linear bearing is fixed on the air cylinder mounting plate, and the deviation correcting plate can vertically lift through the cooperation of the guide rod and the linear bearing, the utility model discloses a pressure head, including the guide arm mounting panel, the guide arm mounting panel is connected to the board downside of rectifying, and the guide arm mounting panel downside is liftable cup joint a plurality of depression bars that set up side by side, and the fixed pressure stub bar of depression bar lower end is equipped with the pressure stub bar pressure spring of cup jointing on the depression bar between pressure stub bar and the guide arm mounting panel.

4. The fully automatic filled food product line of claim 3, wherein: the positioning guide sleeve is fixed at two ends of the guide rod mounting plate respectively, the positioning guide sleeve is sleeved in the positioning guide sleeve in a liftable mode, the lower end of the positioning rod extends out of the positioning guide sleeve, the upper end of the positioning rod is arranged in the positioning guide sleeve, a positioning guide sleeve pressure spring is further arranged in the positioning guide sleeve, the lower end of the positioning guide sleeve pressure spring is arranged at the upper end of the positioning rod in an overhead mode, and the upper end of the positioning guide sleeve pressure spring is arranged at a positioning spring jacking sleeve which is locked at the upper end of the positioning guide sleeve in an overhead mode.

5. The fully automatic filled food product line of claim 1, wherein: the sealing mechanism mainly comprises three electromagnetic sealing devices arranged side by side, the three electromagnetic sealing devices arranged side by side are staggered to seal, the cup cover is used for tightly fastening the paperboard and the aluminum foil of the compound film, the aluminum foil and the cup body generate temperature sealing under the electromagnetic action, and the spring block assists the aluminum foil to be tightly attached to the cup body in the electromagnetic action process, so that the sealing result is hundred percent effective.

6. The fully automatic filled food product line of claim 1, wherein: the electromagnetic sealing device comprises three electromagnetic sealing devices, wherein cup ejecting mechanisms are arranged on the lower sides of the three electromagnetic sealing devices in a one-to-one opposite mode and are fixed on a frame body, each cup ejecting mechanism mainly comprises an ejector head, ejector rods, an ejector head mounting plate, a guide rod, a linear guide sleeve, an air cylinder mounting plate, an air cylinder, a foot plate and an upright post, the air cylinder mounting plate is fixed on the foot plate through the upright post, the foot plate is locked on the frame body, the air cylinder is fixed in the middle of the air cylinder mounting plate and is connected to an air source in a sealing mode, the tail end of a piston rod of the air cylinder penetrates through the air cylinder mounting plate and is connected to the ejector head mounting plate in a threaded mode, the ejector rods are uniformly arranged on the ejector head mounting plate side by side, and the ejector heads are fixed at the upper ends of the ejector rods; guide rods are respectively fixed on the lower sides of the positions, close to the two ends, of the jacking head mounting plate, linear guide sleeves are sleeved on the positions, close to the lower ends, of the guide rods, and the linear guide sleeves are fixed on the cylinder mounting plate.

7. The fully automatic filled food product line of claim 1, wherein: the cup discharging mechanism is used for ejecting a cup body to be discharged from a mold by a lower air cylinder, sucking the cup body by a sucking disc and putting the cup body into a subsequent process, and mainly comprises a lifting air cylinder, a lifting air cylinder mounting plate, a lifting air cylinder connector, a floating connector, a side air cylinder mounting plate, a side air cylinder, a sliding rod, a side air cylinder fixing seat, a cup discharging foot plate, a sucking disc mounting plate, a sliding rod supporting seat and a linear bearing, wherein the lifting air cylinder is fixed on the lifting air cylinder mounting plate, the sucking disc mounting plate is fixed at the tail end of a piston rod of the lifting air cylinder, a plurality of sucking discs are uniformly distributed on the sucking disc mounting plate, the sucking discs are used for sucking the covered cup and sucking the cup along with the contraction of the lifting air cylinder, the lifting air cylinder mounting plate is movably fixed on the horizontally arranged sliding rod through the linear bearing, one end of the sliding rod is fixed at the upper end of the sliding rod supporting seat, and the lower end of the sliding rod supporting seat is fixed on the cup discharging foot plate, the slide bar other end is fixed on side cylinder fixing base, and side cylinder fixing base lower extreme is fixed on a play cup sole, goes out the cup sole and fixes on the support body, still lock joint side cylinder mounting panel on the side cylinder fixing base, the fixed side cylinder of side cylinder mounting panel, the terminal fixed floating joint of piston rod of side cylinder, the floating joint is connected to the lift cylinder joint of fixing on the lift cylinder mounting panel, drives lift cylinder mounting panel horizontal migration through the side cylinder, and then drives the terminal sucking disc of piston rod of lift cylinder and remove, realizes the removal of the cup that the sucking disc lower extreme was sucked up.

8. The fully automatic filled food product line of claim 1, wherein: the template mainly comprises a plate body, cup holes, sinking grooves and fixing holes, wherein the fixing holes are formed in two ends of the plate body respectively, the fixing holes are locked on two chains, the plate body is driven to move through the two chains, a plurality of cup holes are formed in the plate body and are arranged side by side, the sinking grooves are formed in the upper end edges of the cup holes, and the sinking grooves are used for the upper end edges of the bracket cups.

9. The fully automatic filled food product line of claim 1, wherein: the cup holder mainly comprises a cup holder foot plate, cup holder upright posts, a cup holder bottom plate, an upper plate upright post, railings, a cup holder upper plate, a cup conveying plate, a connecting plate, a cup conveying sliding rod, a linear bearing, a cup pressing fork mounting plate, a cylinder seat and a cylinder, wherein the upper end of the cup holder bottom plate is fixedly provided with the cup conveying plate, a plurality of groups of railings are arranged on the cup conveying plate side by side, each group of railings comprises a plurality of upright posts, the upright posts are arranged in a surrounding mode, so that cups are vertically placed among the upright posts, sealing covers of the cups are opened and penetrate through gaps among the upright posts, the upper ends of the railings are fixedly arranged on the cup holder upper plate, two ends of the cup holder upper plate are respectively fixedly arranged on the upper end of the upper plate upright posts, the lower ends of the upper plate upright posts are fixedly arranged on the cup conveying plate, each group of railings extend to the lower side from the upper side of the cup conveying plate and extend to the lower side of the cup holder bottom plate, and the cup conveying plate and the cup holder bottom plate around each group of the railings are of the cup conveying plate are of a through structure, the cup holder comprises a cup holder base plate, a cup feeding plate, a cup pressing fork, a connecting plate, a connecting rod, a cylinder seat, a cylinder, and a piston rod end of the cylinder, wherein the connecting rod is fixed on the connecting plate, the connecting rod is fixed on the cylinder seat, the connecting rod is connected with the connecting plate in a sliding mode, the connecting rod is connected with the connecting rod through the connecting rod, and the connecting rod through the connecting rod.

10. The fully automatic filled food product line of claim 1, wherein: and waste material tanks fixed on the frame body are respectively arranged at the lower sides of the first filling mechanism, the granule discharging mechanism and the second filling mechanism, and the waste material tanks are used for recovering excess materials overflowing from the template when the first filling mechanism, the granule discharging mechanism and the second filling mechanism work.

Technical Field

The invention belongs to the technical field of food processing, and particularly relates to a full-automatic canned food production line.

Background

The production of the canned food in the market adopts a plurality of manual operations, so that the production efficiency is low, the labor cost is high, and the labor is wasted. Moreover, the sanitary condition is difficult to control, the food use safety is influenced, and great potential hazards are caused for enterprises.

Disclosure of Invention

The invention aims to provide a full-automatic canned food production line, which overcomes the defects in the prior art, has reasonable and scientific structural design, adopts automatic production, reduces labor, improves efficiency, saves cost, is safe and sanitary for food, meets the market use requirement and is convenient for product popularization.

In order to achieve the design purpose, the technical scheme adopted by the invention is as follows:

a full-automatic canned food production line mainly comprises a frame body, a chain wheel, chains, templates, cup holders, a cup discharging mechanism, a cup pressing mechanism, a first filling mechanism, a cup discharging mechanism, a particle pressing mechanism, a second filling mechanism, a cover closing mechanism, a sealing mechanism and a cup discharging mechanism, wherein the two ends of the frame body are respectively coupled with the chain wheel, the chain wheel is close to the two ends and respectively and synchronously links the chains, the two chains are synchronously arranged side by side, a plurality of uniformly arranged templates are fixed on the two chains, the templates are used for embedding cups, the chain wheel is synchronously connected to the output end of a stepping motor, the left end of the upper side of the frame body is sequentially provided with the two cup holders side by side, the cup holders are used for storing the cups, the covers of the cups are in an opening state, the lower side of the cup holders is provided with the cup discharging mechanism fixed in the frame body, the right side of the cup holders is provided with the cup pressing mechanism fixed on the upper side of the frame body, the cup pressing mechanism is used for pressing the cups in the templates, the right side of the cup pressing mechanism is provided with a first filling mechanism fixed on the upper side of the frame body, the first filling mechanism is used for filling liquid into the cup, the right side of the first filling mechanism is provided with a granule discharging mechanism fixed on the upper side of the frame body, the granule discharging mechanism is used for filling granular food into the cup, the right side of the granule discharging mechanism is provided with a granule pressing mechanism fixed on the upper side of the frame body, the granule pressing mechanism is used for pressing the granular food in the cup into liquid raw materials, the right side of the granule pressing mechanism is provided with a second filling mechanism fixed on the upper side of the frame body, the second filling mechanism is used for filling liquid into the cup, the right side of the second filling mechanism is provided with a cover closing mechanism fixed on the upper side of the frame body, the cover closing mechanism is used for closing the cover of the cup on the cup, the right side of the cover closing mechanism is provided with a sealing mechanism fixed on the upper side of the frame body, the right side of the sealing mechanism is provided with a cup discharging mechanism fixed on the upper side of the frame body, the cup discharging mechanism is used for sucking out the closed cup.

The cup discharging mechanism mainly comprises a sucker, sucker rods, a sucker mounting plate, a guide rod, a linear guide sleeve, an air cylinder mounting plate and an air cylinder, wherein the air cylinder mounting plate is fixed on a frame body; the lower sides of the sucking disc mounting plates close to the two ends are respectively fixed with guide rods, the guide rods close to the lower ends are sleeved with linear guide sleeves, and the linear guide sleeves are fixed on the cylinder mounting plates.

The cup pressing mechanism mainly comprises an air cylinder mounting plate, an air cylinder, a guide rod, a linear bearing, a guide rod mounting plate, stand columns, foot plates, a deviation correcting plate, a transition shaft, a floating joint, a material pressing head, a pressure rod and a material pressing head pressure spring, wherein the two foot plates arranged side by side are respectively fixed at two sides of the upper end of a frame body, the stand columns are respectively fixed on the two foot plates, the air cylinder mounting plate is erected at the top ends of the two stand columns, the air cylinder is fixed at the middle part of the air cylinder mounting plate and is hermetically connected to an air source through an air pipe, a piston rod of the air cylinder penetrates through the air cylinder mounting plate and then is connected to the middle part of the deviation correcting plate through the floating joint, the floating joint can freely lift in a specified range at the tail end of a piston rod of the air cylinder, the lower ends of the guide rod are respectively fixed at positions close to the two ends of the deviation correcting plate, the upper part of the guide rod is sleeved in the linear bearing, the linear bearing is fixed on the air cylinder mounting plate, and the deviation correcting plate can vertically lift through the cooperation of the guide rod and the linear bearing, the utility model discloses a pressure head, including the guide arm mounting panel, the guide arm mounting panel is connected to the board downside of rectifying, and the guide arm mounting panel downside is liftable cup joint a plurality of depression bars that set up side by side, and the fixed pressure stub bar of depression bar lower end is equipped with the pressure stub bar pressure spring of cup jointing on the depression bar between pressure stub bar and the guide arm mounting panel.

The positioning guide sleeve is fixed at two ends of the guide rod mounting plate respectively, the positioning guide sleeve is sleeved in the positioning guide sleeve in a liftable mode, the lower end of the positioning rod extends out of the positioning guide sleeve, the upper end of the positioning rod is arranged in the positioning guide sleeve, a positioning guide sleeve pressure spring is further arranged in the positioning guide sleeve, the lower end of the positioning guide sleeve pressure spring is arranged at the upper end of the positioning rod in an overhead mode, and the upper end of the positioning guide sleeve pressure spring is arranged at a positioning spring jacking sleeve which is locked at the upper end of the positioning guide sleeve in an overhead mode.

The pelleting mechanism adopts the same structure as the cup pressing mechanism. The grain pressing mechanism is composed of a cylinder and a bearing spring and is mainly used for better mixing granular food with filled liquid.

The second filling mechanism and the first filling mechanism adopt the same technology.

The cover closing mechanism mainly comprises two pressing shafts arranged side by side, and two ends of each pressing shaft are respectively connected to the frame body in a shaft mode.

The sealing mechanism mainly comprises three electromagnetic sealing devices arranged side by side, the three electromagnetic sealing devices arranged side by side are staggered to seal, the cup cover is used for tightly fastening the paperboard and the aluminum foil of the compound film, the aluminum foil and the cup body generate temperature sealing under the electromagnetic action, and the spring block assists the aluminum foil to be tightly attached to the cup body in the electromagnetic action process, so that the sealing result is hundred percent effective.

The electromagnetic sealing device comprises three electromagnetic sealing devices, wherein cup ejecting mechanisms are arranged on the lower sides of the three electromagnetic sealing devices in a one-to-one opposite mode and are fixed on a frame body, each cup ejecting mechanism mainly comprises an ejector head, ejector rods, an ejector head mounting plate, a guide rod, a linear guide sleeve, an air cylinder mounting plate, an air cylinder, a foot plate and an upright post, the air cylinder mounting plate is fixed on the foot plate through the upright post, the foot plate is locked on the frame body, the air cylinder is fixed in the middle of the air cylinder mounting plate and is connected to an air source in a sealing mode, the tail end of a piston rod of the air cylinder penetrates through the air cylinder mounting plate and is connected to the ejector head mounting plate in a threaded mode, the ejector rods are uniformly arranged on the ejector head mounting plate side by side, and the ejector heads are fixed at the upper ends of the ejector rods; guide rods are respectively fixed on the lower sides of the positions, close to the two ends, of the jacking head mounting plate, linear guide sleeves are sleeved on the positions, close to the lower ends, of the guide rods, and the linear guide sleeves are fixed on the cylinder mounting plate.

The cup discharging mechanism is used for ejecting a cup body to be discharged from a mold by a lower air cylinder, sucking the cup body by a sucking disc and putting the cup body into a subsequent process, and mainly comprises a lifting air cylinder, a lifting air cylinder mounting plate, a lifting air cylinder connector, a floating connector, a side air cylinder mounting plate, a side air cylinder, a sliding rod, a side air cylinder fixing seat, a cup discharging foot plate, a sucking disc mounting plate, a sliding rod supporting seat and a linear bearing, wherein the lifting air cylinder is fixed on the lifting air cylinder mounting plate, the sucking disc mounting plate is fixed at the tail end of a piston rod of the lifting air cylinder, a plurality of sucking discs are uniformly distributed on the sucking disc mounting plate, the sucking discs are used for sucking the covered cup and sucking the cup along with the contraction of the lifting air cylinder, the lifting air cylinder mounting plate is movably fixed on the horizontally arranged sliding rod through the linear bearing, one end of the sliding rod is fixed at the upper end of the sliding rod supporting seat, and the lower end of the sliding rod supporting seat is fixed on the cup discharging foot plate, the slide bar other end is fixed on side cylinder fixing base, and side cylinder fixing base lower extreme is fixed on a play cup sole, goes out the cup sole and fixes on the support body, still lock joint side cylinder mounting panel on the side cylinder fixing base, the fixed side cylinder of side cylinder mounting panel, the terminal fixed floating joint of piston rod of side cylinder, the floating joint is connected to the lift cylinder joint of fixing on the lift cylinder mounting panel, drives lift cylinder mounting panel horizontal migration through the side cylinder, and then drives the terminal sucking disc of piston rod of lift cylinder and remove, realizes the removal of the cup that the sucking disc lower extreme was sucked up.

The template mainly comprises a plate body, cup holes, sinking grooves and fixing holes, wherein the fixing holes are formed in two ends of the plate body respectively, the fixing holes are locked on two chains, the plate body is driven to move through the two chains, a plurality of cup holes are formed in the plate body and are arranged side by side, the sinking grooves are formed in the upper end edges of the cup holes, and the sinking grooves are used for the upper end edges of the bracket cups.

The cup holder mainly comprises a cup holder foot plate, cup holder upright posts, a cup holder bottom plate, an upper plate upright post, railings, a cup holder upper plate, a cup conveying plate, a connecting plate, a cup conveying sliding rod, a linear bearing, a cup pressing fork mounting plate, a cylinder seat and a cylinder, wherein the upper end of the cup holder bottom plate is fixedly provided with the cup conveying plate, a plurality of groups of railings are arranged on the cup conveying plate side by side, each group of railings comprises a plurality of upright posts, the upright posts are arranged in a surrounding mode, so that cups are vertically placed among the upright posts, sealing covers of the cups are opened and penetrate through gaps among the upright posts, the upper ends of the railings are fixedly arranged on the cup holder upper plate, two ends of the cup holder upper plate are respectively fixedly arranged on the upper end of the upper plate upright posts, the lower ends of the upper plate upright posts are fixedly arranged on the cup conveying plate, each group of railings extend to the lower side from the upper side of the cup conveying plate and extend to the lower side of the cup holder bottom plate, and the cup conveying plate and the cup holder bottom plate around each group of the railings are of the cup conveying plate are of a through structure, the cup holder comprises a cup holder base plate, a cup feeding plate, a cup pressing fork, a connecting plate, a connecting rod, a cylinder seat, a cylinder, and a piston rod end of the cylinder, wherein the connecting rod is fixed on the connecting plate, the connecting rod is fixed on the cylinder seat, the connecting rod is connected with the connecting plate in a sliding mode, the connecting rod is connected with the connecting rod through the connecting rod, and the connecting rod through the connecting rod.

And waste material tanks fixed on the frame body are respectively arranged at the lower sides of the first filling mechanism, the granule discharging mechanism and the second filling mechanism, and the waste material tanks are used for recovering excess materials overflowing from the template when the first filling mechanism, the granule discharging mechanism and the second filling mechanism work.

The full-automatic canned food production line has the beneficial effects that: structural design is reasonable, scientific, adopts automated production, reduces the manual work, raises the efficiency, has saved the cost, and simultaneously, food safety, health satisfy market user demand, the product promotion of being convenient for.

Drawings

FIG. 1 is a schematic view of a fully automated filled food product line according to the present invention;

FIG. 2 is a side view of a fully automated filled food product line according to the present invention;

FIG. 3 is a top view of the fully automated filled food product line of the present invention;

FIG. 4 is a schematic view of a cup dropping mechanism of the fully automatic filled food product line according to the present invention;

FIG. 5 is a schematic view of a cup pressing mechanism of the fully automatic filled food product line according to the present invention;

FIG. 6 is a schematic view of a cup discharging mechanism of the fully automatic filled food product line according to the present invention;

FIG. 7 is a cross-sectional view of a form of the fully automated filled food product line of the present invention;

FIG. 8 is a top view of a template of the fully automated filled food product line of the present invention;

FIG. 9 is a schematic diagram of the top cup mechanism of the fully automatic filled food product line of the present invention;

fig. 10 is a schematic view of a cup holder of the fully automated filled food product line of the present invention;

fig. 11 is a side view of the cup holder of the fully automated filled food product line of the present invention.

Detailed Description

The technical solutions in the embodiments of the present invention are clearly and completely described below.

The structure of the full-automatic canned food production line is shown in fig. 1-3, and the full-automatic canned food production line mainly comprises a frame body 1, a chain wheel 2, chains 3, templates 4, cup holders 5, a cup discharging mechanism 6, a cup pressing mechanism 7, a first filling mechanism 8, a granule discharging mechanism 9, a granule pressing mechanism 10, a second filling mechanism 11, a cover closing mechanism 12, a sealing mechanism 13 and a cup discharging mechanism 15, wherein two ends of the frame body 1 are respectively and axially connected with the chain wheel 2, the chain wheel 2 is respectively and synchronously connected with the chains 3 at positions close to the two ends, the two chains 3 are synchronously arranged side by side, a plurality of uniformly arranged templates 4 are fixed on the two chains 3, the templates 4 are used for embedding and fixing cups, one chain wheel 2 is synchronously connected to the output end of a stepping motor, the chain wheel 2 is driven to rotate by the stepping motor, the templates 4 are further driven to move by the chains 3, the two cup holders 5 are sequentially arranged side by side at the left end of the upper side of the frame body 1, and the cup holders 5 are used for storing cups, and the cover of the cup is opened, the cover and the cup are in a vertical standing state, the cover is positioned at the front side of the cup (the cup is the front side along the moving direction of the production line), the lower side of the cup holder 5 is provided with a cup discharging mechanism 6 fixed in the holder body 1, the cup discharging mechanism 6 is arranged between the chains 3 and is used for sucking the cup in the cup holder 5 into the template 4, the right side of the cup holder 5 is provided with a cup pressing mechanism 7 fixed at the upper side of the holder body 1, the cup pressing mechanism 7 is used for pressing the cup in the template 4, the right side of the cup pressing mechanism 7 is provided with a first filling mechanism 8 fixed at the upper side of the holder body 1, the first filling mechanism 8 is used for filling chocolate or other liquid raw materials into the cup, the right side of the first filling mechanism 8 is provided with a granule discharging mechanism 9 fixed at the upper side of the holder body 1, the granule discharging mechanism 9 is used for filling biscuit granules or other food into the granular cup, the right side of the granule discharging mechanism 9 is provided with a granule pressing mechanism 10 fixed at the upper side of the holder body 1, the particle pressing mechanism 10 is used for pressing granular food in a cup into liquid raw materials, a second filling mechanism 11 fixed on the upper side of the frame body 1 is arranged on the right side of the particle pressing mechanism 10, the second filling mechanism 11 is used for filling chocolate materials or other liquid raw materials into the cup, a cover closing mechanism 12 fixed on the upper side of the frame body 1 is arranged on the right side of the second filling mechanism 11, the cover closing mechanism 12 is used for closing a cover of the cup on the cup, a sealing mechanism 13 fixed on the upper side of the frame body 1 is arranged on the right side of the cover closing mechanism 12, the sealing mechanism 13 is used for sealing the cover of the cup on the cup, a cup discharging mechanism 15 fixed on the upper side of the frame body 1 is arranged on the right side of the sealing mechanism 13, and the cup discharging mechanism 15 is used for sucking out the sealed cup and conveying the sealed cup to subsequent processes.

When in use, the cup and the cover are of a conjoined structure, the width of the joint is 8mm, the cover is in a horizontal state and is not easy to deform, the cup and the joint are provided with small supporting points, namely, the joint is not easy to deform under the fixing effect and the fixing position of the template is decisive, the cup is respectively provided with 1 small line on the four sides, the cup and the cup can be overlapped at a certain distance without forming negative pressure, the cup is favorable for feeding the cup into the template, the cup holder is designed according to the horizontal arrangement of the cup and the cover, the gap between the cup holder and the cup is only 1mm, the accuracy of the cup feeding is ensured, the cup holder slidingly forks the gap between the cup and the cup, the cup can accurately fall into the advancing template under the action of gravity and a sucking disc at the lower side, the contact position between the cup holder and the cup is smooth enough, the friction between the cup holder and the cup can be effectively reduced, accessories can be replaced according to the change of the cup shape, and the cup is suitable for containers such as a circle, a square and a bar, including conjoined with or without a cover.

As shown in figure 4, the cup feeding mechanism 6 mainly comprises a sucker 6-1, a sucker rod 6-2, a sucker mounting plate 6-3, a guide rod 6-4, a 6-5 linear guide sleeve, an air cylinder mounting plate 6-6 and an air cylinder 6-7, wherein the air cylinder mounting plate 6-6 is fixed on a frame body 1, the air cylinder 6-7 is fixed in the middle of the air cylinder mounting plate 6-6 through a flange and the like, the air cylinder 6-7 is connected to an air source through an air pipe in a sealing manner, the tail end of a piston rod of the air cylinder 6-7 penetrates through the air cylinder mounting plate 6-6 to be connected to the sucker mounting plate 6-3 in a threaded manner, a plurality of sucker rods 6-2 are uniformly arranged on the sucker mounting plate 6-3 side by side, the upper end of the sucker rod 6-2 is in a sealing manner and is sleeved with the sucker 6-1, and the lower end of the sucker rod 6-2 is connected to the air pipe in a sealing manner, is connected to a gas source through a gas pipe seal; guide rods 6-4 are respectively fixed on the lower sides of the sucker mounting plates 6-3 close to the two ends, 6-5 linear guide sleeves are sleeved on the guide rods 6-4 close to the lower ends, and the 6-5 linear guide sleeves are fixed on the cylinder mounting plates 6-6. When the device is used, the air cylinder 6-7 drives the sucker mounting plate 6-3 to lift, the sucker 6-1 is further driven to lift, the sucker 6-1 is adsorbed at the lower end of the cup after being lifted, the cup is brought into the template 4 when the sucker 6-1 descends, the sucker 6-1 stops sucking air, the sucker 6-1 is separated from the cup and continues to descend until the sucker descends to the lower side of the template 4, and the moving position of the template 4 is not interfered.

As shown in figure 5, the cup pressing mechanism 7 mainly comprises an air cylinder mounting plate 7-1, an air cylinder 7-2, a guide rod 7-3, a linear bearing 7-4, a guide rod mounting plate 7-9, upright columns 7-10, foot plates 7-11, a deviation correcting plate 7-12, a transition shaft 7-13, a floating joint 7-14, a material pressing head 7-15, a pressure rod 7-16 and a material pressing head pressure spring 7-17, wherein the two foot plates 7-11 arranged side by side are respectively fixed at two sides of the upper end of a frame body 1, the upright columns 7-10 are respectively fixed on the two foot plates 7-11, the air cylinder mounting plate 7-1 is erected at the top ends of the two upright columns 7-10, the air cylinder 7-2 is fixed at the middle part of the air cylinder mounting plate 7-1, the air cylinder 7-2 is connected to an air source in a sealing manner through an air pipe, and the tail ends of piston rods of the air cylinders 7-2 are connected through the floating joints 7-14 after penetrating through the air cylinder mounting plate 7-1 From the middle part of the deviation-correcting plate 7-12, a floating joint 7-14 can freely lift in a specified range at the tail end of a piston rod of an air cylinder 7-2, the lower ends of guide rods 7-3 are respectively fixed at the positions, close to the two ends, of the deviation-correcting plate 7-12, the upper part of the guide rod 7-3 is sleeved in a linear bearing 7-4 in a penetrating way, the linear bearing 7-4 is fixed on an air cylinder mounting plate 7-1, the deviation-correcting plate 7-12 is vertically lifted through the matching of the guide rods 7-3 and the linear bearing 7-4, the lower side of the deviation-correcting plate 7-12 is connected with a guide rod mounting plate 7-9 through a transition shaft 7-13, the lower side of the guide rod mounting plate 7-9 is sleeved with a plurality of pressing rods 7-16 arranged side by side in a lifting way, the lower ends of the pressing rods 7-16 are fixed with pressing heads 7-15, and pressing heads 7-15 and the guide rod mounting plate 7-9 are provided with pressing heads 7-16, and pressing springs 7-16 sleeved on the pressing heads 7-16 17, when the material pressing head 7-15 is used, after resistance is applied to the material pressing head 7-15, the pressure rod 7-16 rises on the guide rod mounting plate 7-9, the pressure is controlled by the material pressing head pressure spring 7-17, and the material pressing head pressure spring 7-17 controls the pressure rod 7-16 to reset.

Two ends of the guide rod mounting plate 7-9 are respectively fixed with a positioning guide sleeve 7-7, a liftable sleeve positioning rod 7-8 is arranged in the positioning guide sleeve 7-7, the lower end of the positioning rod 7-8 extends out of the positioning guide sleeve 7-7, the upper end of the positioning rod 7-8 is arranged in the positioning guide sleeve 7-7, a positioning guide sleeve pressure spring 7-6 is also arranged in the positioning guide sleeve 7-7, the lower end of the positioning guide sleeve pressure spring 7-6 is arranged at the upper end of the positioning rod 7-8, the upper end of the positioning guide sleeve pressure spring 7-6 is arranged at a positioning spring top sleeve 7-5 locked at the upper end of the positioning guide sleeve 7-7, one or more bearings are arranged in the positioning guide sleeve pressure spring 7-6 to be aligned, and the height of the position is adjusted according to the requirements of products, or the length of the spring is adjusted.

The pellet press mechanism 10 has the same structure as the cup press mechanism 7. The grain pressing mechanism is composed of a cylinder and a bearing spring and is mainly used for better mixing granular food with the liquid filled in the filling 1.

The first filling mechanism 8 is chocolate material or liquid injected into the cup body according to the principle of a pull rod drawing pump, redundant chocolate material or liquid is recovered through a waste material groove, and the material has interlayer water and only has the functions of temperature regulation and heat preservation, so that the flowability of the chocolate is kept. In specific implementation, the volume is calculated according to the pulling height of the pull rod and the copper sleeve according to the blanking amount of a product, so that the quantitative requirement is met, the heat preservation and temperature regulation are required by the product, and the flowability of chocolate is controlled.

The second filling mechanism 11 is similar to the first filling mechanism 8 in the same technique.

The granule feeding mechanism 9 adds biscuit granules or granular food, such as: the lower particles of the candy pressing plate are opened or closed back and forth by two rubbing plates, so that the amount of materials to be added is large, the circular holes are dug at the plate openings, and a plurality of granules are recovered from the waste material notch. In specific implementation, the blanking volume is calculated according to the product volume, and the thickness of the plate and the size of the hole are quantified.

The cover closing mechanism 12 mainly comprises two pressing shafts arranged side by side, the two ends of each pressing shaft are respectively connected to the frame body 1 in a shaft mode, the cover stands vertically, in the process of advancing, the cover is covered on the cup body through the pressing shafts through resistance and friction generated in the process of pressing the shafts, and the cover is in a closed state after being clamped by the respective convex rings of the cup and the cover.

Above-mentioned mechanism 13 that seals mainly includes the electromagnetic closing device that three set up side by side, and three electromagnetic closing device that sets up side by side seals for the dislocation, and the aluminium foil of cardboard and compound membrane is buckled to bowl cover itself, and aluminium foil and cup produce the temperature driving fit under the electromagnetic action, and the electromagnetism produces the in-process that acts on, has the supplementary aluminium foil of spring block to hug closely the cup, makes to seal the result and hundred percent effective.

The cup ejecting mechanisms 14 are arranged on the lower sides of the three electromagnetic sealing devices in a one-to-one opposite mode, and the cup ejecting mechanisms 14 are fixed on the frame body 1 and used for ejecting a cup from the lower end of the cup when the electromagnetic sealing devices work, so that the cup is prevented from moving when the electromagnetic sealing devices work. As shown in fig. 9, the cup ejecting mechanism 14 mainly comprises an ejector 14-1, ejector rods 14-2, an ejector mounting plate 14-3, guide rods 14-4, linear guide sleeves 14-5, a cylinder mounting plate 14-6, a cylinder 14-7, a foot plate 14-8 and a column 14-9, the cylinder mounting plate 14-6 is fixed on the foot plate 14-8 through the column 14-9, the foot plate 14-8 is locked on the frame body 1 through screws, the middle part of the cylinder mounting plate 14-6 is fixed on the cylinder 14-7 through a flange and the like, the cylinder 14-7 is hermetically connected to an air source through an air pipe, the tail end of a piston rod of the cylinder 14-7 penetrates through the cylinder mounting plate 14-6 and is connected to the ejector mounting plate 14-3 through a thread, the ejector mounting plate 14-3 is uniformly provided with the ejector rods 14-2 side by side, the upper end of the ejector rod 14-2 is fixed with an ejector head 14-1; guide rods 14-4 are respectively fixed on the lower sides of the positions, close to the two ends, of the top mounting plate 14-3, linear guide sleeves 14-5 are sleeved on the positions, close to the lower ends, of the guide rods 14-4, and the linear guide sleeves 14-5 are fixed on the cylinder mounting plate 14-6. When the cup is used, the air cylinder 14-7 drives the top mounting plate 14-3 to lift, further drives the top 14-1 to lift, the top is arranged at the lower end of the cup after the top 14-1 is lifted, the electromagnetic sealing device seals the cover, and after the sealing is finished, the top 14-1 falls to the lower side of the template 4 without interfering the moving position of the template 4.

As shown in figure 6, the cup discharging mechanism 15 is used for ejecting a cup body from a lower cylinder to be subjected to mold stripping, a sucker sucks out the cup body and puts the cup body into a subsequent process, the cup discharging mechanism 15 mainly comprises a lifting cylinder 15-1, a lifting cylinder mounting plate 15-2, a lifting cylinder connector 15-3, a floating connector 15-4, a side cylinder mounting plate 15-5, a side cylinder 15-6, a sliding rod 15-7, a side cylinder fixing seat 15-8, a cup discharging foot plate 15-9, a sucker 15-10, a sucker mounting plate 15-11, a sliding rod supporting seat 15-12 and a linear bearing 15-13, the lifting cylinder 15-1 is fixed on the lifting cylinder mounting plate 15-2, the sucker mounting plate 15-11 is fixed at the tail end of a piston rod of the lifting cylinder 15-1, and a plurality of suckers 15-10 are uniformly distributed on the sucker mounting plate 15-11, the sucking disc 15-10 is used for sucking the covered cup and sucking the cup along with the contraction of the lifting cylinder 15-1, the lifting cylinder mounting plate 15-2 is movably fixed on a horizontally arranged slide bar 15-7 through a linear bearing 15-13, one end of the slide bar 15-7 is fixed on the upper end of a slide bar supporting seat 15-12, the lower end of the slide bar supporting seat 15-12 is fixed on a cup outlet foot plate 15-9, the other end of the slide bar 15-7 is fixed on a side cylinder fixing seat 15-8, the lower end of the side cylinder fixing seat 15-8 is fixed on the cup outlet foot plate 15-9, the cup outlet foot plate 15-9 is fixed on the frame body 1, the side cylinder fixing seat 15-8 is also locked with the side cylinder mounting plate 15-5 through screws, and the side cylinder 15-6 is fixed on the side cylinder mounting plate 15-5, the tail end of a piston rod of the side air cylinder 15-6 is fixedly provided with a floating joint 15-4, the floating joint 15-4 is connected to a lifting air cylinder joint 15-3 fixed on the lifting air cylinder mounting plate 15-2, the lifting air cylinder mounting plate 15-2 is driven to move horizontally by the side air cylinder 15-6, a sucker 15-10 at the tail end of the piston rod of the lifting air cylinder 15-1 is further driven to move, and the cup sucked up by the lower end of the sucker 15-10 is moved.

As shown in fig. 7-8, the above-mentioned mold plate 4 mainly includes a plate body 4-1, cup holes 4-2, sinking grooves 4-3, and fixing holes 4-4, wherein the two ends of the plate body 4-1 are respectively provided with the fixing holes 4-4, the fixing holes 4-4 are locked on the two chains 3 by screws, the plate body 4-1 is driven by the two chains 3 to move, the plate body 4-1 is provided with a plurality of cup holes 4-2 arranged side by side for supporting cups, the upper end edge of the cup hole 4-2 is provided with the sinking groove 4-3, and the sinking groove 4-3 is used for the upper end edge of the supporting cup to prevent the cups from slipping from the cup holes 4-2.

As shown in the figures 10-11, the cup holder 5 mainly comprises a cup holder baseboard 5-1, a cup holder upright post 5-2, a cup holder bottom board 5-3, an upper board upright post 5-4, a rail 5-5, a cup holder upper board 5-6, a cup feeding board 5-7, a connecting board 5-8, a cup feeding slide bar 5-9, a linear bearing 5-10, a cup pressing fork 5-11, a cup pressing fork mounting board 5-12, a cylinder seat 5-13 and a cylinder 5-14, the cup feeding board 5-7 is fixed at the upper end of the cup holder bottom board 5-3, a plurality of groups of rails 5-5 are arranged on the cup feeding board 5-7 side by side, each group of rails 5-5 comprises a plurality of upright posts, the plurality of upright posts are arranged around, so that a cup is vertically placed among the plurality of upright posts, a cover of the cup is opened and penetrates out from a gap between the upright posts, the upper ends of the rails 5-5 are fixed on the upper plate 5-6 of the cup holder, the two ends of the upper plate 5-6 of the cup holder are respectively fixed on the upper ends of the upper plate columns 5-4, the lower ends of the upper plate columns 5-4 are fixed on the cup feeding plate 5-7, each group of rails 5-5 extends from the upper side to the lower side of the cup feeding plate 5-7 and extends to the lower side of the bottom plate 5-3 of the cup holder, the cup feeding plate 5-7 and the bottom plate 5-3 of the cup holder are in a through structure at the part surrounded by each group of rails 5-5, so that cups can slide down from the through structure of the cup feeding plate 5-7 and the bottom plate 5-3 of the cup holder, the lower side of the bottom plate 5-3 of the cup holder is provided with a plurality of cup pressing forks 5-11 arranged side by side, the cup pressing forks 5-11 are arranged opposite to each group of rails 5-5, and the tail ends of the cup pressing forks 5-11 extend to each group of rails 5-5, and is used for being arranged at the side wall of the cup which is arranged at the top of each group of railings 5-5 and is used for positioning the cup and preventing the cup from freely sliding off, the other end of the cup pressing fork 5-11 is fixed on a cup pressing fork mounting plate 5-12, the cup pressing fork mounting plate 5-12 is fixed at one end of a cup feeding slide bar 5-9, the other end of the cup feeding slide bar 5-9 is fixed on a connecting plate 5-8, the cup feeding slide bar 5-9 is slidably sleeved on a linear bearing 5-10, the linear bearing 5-10 is fixed at the lower side of a cup holder bottom plate 5-3, one side of the cup pressing fork mounting plate 5-12 is provided with a cylinder seat 5-13 fixed at the lower side of the cup holder bottom plate 5-3, a cylinder 5-14 is fixed on the cylinder seat 5-13, and the tail end of a piston rod of the cylinder 5-14 is fixed on the cup pressing fork mounting plate 5-12, when the cup pressing fork is used, the air cylinders 5-14 drive the cup pressing fork mounting plates 5-12 to move, and further drive the cup pressing forks 5-11 to move, so that the cup pressing forks 5-11 are arranged on the side walls of cups in each group of railings 5-5 in an overhead mode or the cups are loosened, and further the cups are controlled to slide down; the two ends of the cup holder bottom plate 5-3 are respectively connected to the upper ends of the cup holder upright posts 5-2, the lower ends of the cup holder upright posts 5-2 are fixed on the cup holder foot plates 5-1, and the cup holder foot plates 5-1 are fixed on the rack body 1.

The lower sides of the first filling mechanism 8, the granule discharging mechanism 9 and the second filling mechanism 11 are respectively provided with a waste trough 16 fixed on the frame body 1, and the waste trough 16 is used for recovering excess materials overflowing from the template 4 when the first filling mechanism 8, the granule discharging mechanism 9 and the second filling mechanism 11 work.

The full-automatic canned food production line further comprises an air pump, and the air pump is respectively connected to the cup holder 5, the cup discharging mechanism 6, the cup pressing mechanism 7, the first filling mechanism 8, the particle discharging mechanism 9, the particle pressing mechanism 10, the second filling mechanism 11, the sealing mechanism 13, the cup ejecting mechanism 14 and the cup discharging mechanism 15 in a sealing mode through air pipes.

The full-automatic canned food production line further comprises a vacuum pump, and the vacuum pump is respectively connected to the cup discharging mechanism 6 and the cup discharging mechanism 15 in a sealing mode through air pipes.

The foregoing is a more detailed description of the invention, taken in conjunction with the specific preferred embodiments thereof, to facilitate an understanding and appreciation of the invention by those skilled in the art, and it is not intended to limit the invention to the specific embodiments described herein. It will be obvious to those skilled in the art that many simple derivations or substitutions can be made without inventive effort without departing from the inventive concept. Therefore, simple modifications to the present invention by those skilled in the art according to the present disclosure should be within the scope of the present invention.