Speed reducer shell casting forming process

文档序号:742041 发布日期:2021-04-23 浏览:12次 中文

阅读说明:本技术 一种减速机壳体铸造成型工艺 (Speed reducer shell casting forming process ) 是由 孟辉 于 2020-12-22 设计创作,主要内容包括:本发明涉及一种减速机壳体铸造成型工艺,其使用了一种减速机壳体铸造成型装置,该减速机壳体铸造成型装置包括安装底板、支撑柱、振动机构和夹持机构,本发明可解决在进行减速机壳体铸造成型过程中,由于减速机壳体加工成型后的温度相对较高,减速机壳体散发出的热量会对工人的作业环境造成不良影响,而且由于减速机壳体的外壳形状多变,减速机壳体常常会与成型模具紧密贴合,难以从减速机壳体的内部进行有效的多点夹持定位作业,难以快速的将减速机壳体进行取出,更难以在取出的过程中为减速机壳体提供一定频率的振动效果,加速减速机壳体与成型模具的脱离速度等问题。(The invention relates to a speed reducer shell casting molding process, which uses a speed reducer shell casting molding device, the casting forming device for the speed reducer shell comprises an installation bottom plate, a supporting column, a vibration mechanism and a clamping mechanism, and can solve the problem that in the casting forming process of the speed reducer shell, because the temperature of the reducer shell after being processed and molded is relatively high, the heat emitted by the reducer shell can cause adverse effects on the working environment of workers, and because the shell shape of speed reducer casing is changeable, speed reducer casing often can closely laminate with forming die, is difficult to carry out effectual multiple spot centre gripping location operation from the inside of speed reducer casing, is difficult to quick take out the speed reducer casing, more is difficult to provide the vibration effect of certain frequency for the speed reducer casing at the in-process of taking out, accelerates speed reducer casing and forming die's separation speed scheduling problem.)

1. The utility model provides a speed reducer casing casting forming process, its used a speed reducer casing casting forming device, this speed reducer casing casting forming device includes mounting plate (1), support column (2), vibration mechanism (3) and fixture (4), its characterized in that: the specific process of the speed reducer shell casting and forming device for casting and forming the speed reducer shell comprises the following steps:

s1, casting the shell: firstly, manually placing an existing molding casting mold on a mounting base plate (1), carrying out casting processing operation on a speed reducer shell, and taking out an upper mold of the mold after casting molding;

s2, clamping and positioning: after the step S1 is finished, the vibration mechanism (3) drives the clamping mechanism (4) to move to the upper part of the speed reducer shell, and then the clamping mechanism (4) clamps and positions the speed reducer from the inside of the speed reducer;

s3, vibration extraction: after the step S2 is finished, the speed reducer shell is driven to vibrate according to a certain frequency through the synergistic action of the vibration mechanism (3) and the clamping mechanism (4), so that the speed reducer shell is separated from the lower die of the die, and after separation, the speed reducer shell is driven to move to the outer side of the die through the vibration mechanism (3);

s4, molding: after step S3 is completed, after a suitable cooling and standing time, further finishing operations such as deburring are performed on the reducer casing manually, so as to obtain a finished product of the reducer casing;

supporting columns (2) are uniformly arranged at the corners around the lower end of the mounting bottom plate (1), a vibration mechanism (3) is arranged at the upper end of the mounting bottom plate (1), and a clamping mechanism (4) is arranged on the vibration mechanism (3);

the vibration mechanism (3) comprises a support Contraband type frame (3a), lifting slide bars (3b), lifting cylinders (3c), a lifting sliding plate (3d), a shifting cylinder (3e), a chute frame (3f), a shifting Contraband type frame (3g), vibrating slide bars (3h), a vibrating spring (3j), a vibrating bottom plate (3k), a vibrating turntable (3m), a vibrating motor (3n) and a vibrating lug (3p), wherein the upper end of the mounting bottom plate (1) is symmetrically provided with support Contraband type frames (3a) with downward openings, the lifting slide bars (3b) are symmetrically arranged on the support Contraband type frame (3a), the lifting sliding plate (3d) is arranged between the lifting slide bars (3b) in a sliding fit manner, the lifting cylinders (3c) are arranged on the mounting bottom plate (1), and the output shafts of the lifting cylinders (3c) are connected with the lifting sliding plate (3d), the lower end of a lifting sliding plate (3d) is symmetrically provided with sliding groove frames (3f), a shifting Contraband type frame (3g) with a downward opening is installed in each sliding groove frame (3f) in a sliding fit mode, a shifting cylinder (3e) is installed on each lifting sliding plate (3d), an output shaft of each shifting cylinder (3e) is connected with a shifting Contraband type frame (3g), the lower end of each shifting Contraband type frame (3g) is provided with a vibration bottom plate (3k), vibration slide bars (3h) are evenly installed on each vibration bottom plate (3k) in a sliding fit mode along the circumferential direction of the vibration bottom plate, the lower ends of the vibration slide bars (3h) are provided with clamping mechanisms (4), vibration springs (3j) are evenly sleeved on the vibration slide bars (3h) between the clamping mechanisms (4) and the vibration bottom plates (3k), and vibration rotary tables (3m) are installed on the vibration bottom plates (3k) between the vibration slide bars (3h, the lower end of the vibration turntable (3m) is uniformly provided with vibration lugs (3p) along the circumferential direction, a vibration motor (3n) is arranged on the displacement Contraband-shaped frame (3g) through a motor base, and an output shaft of the vibration motor (3n) is connected with the vibration turntable (3 m);

the clamping mechanism (4) comprises a clamping support (4a), a clamping sliding cylinder (4b), a clamping sliding ring (4c), a clamping connecting rod (4d), a clamping cylinder (4e), a rotating frame (4e), a limiting sliding groove (4f), a limiting spring (4g), a limiting sliding block (4h), a supporting sliding way (4j), a supporting sliding block (4k), a supporting spring (4m) and a clamping unit (4n), wherein the clamping support (4a) is installed at the lower end of the vibrating sliding rod (3h), the clamping sliding cylinder (4b) is installed in the middle of the clamping support (4a), the clamping sliding ring (4c) is installed in the clamping sliding cylinder (4b) in a sliding fit mode, the clamping cylinder (4e) is installed in the clamping sliding cylinder (4b), an output shaft of the clamping cylinder (4e) is connected with the clamping sliding ring (4c), the clamping connecting rod (4d) is evenly installed on the outer wall of the clamping sliding ring (4c) through hinging, a rotating frame (4e) is uniformly arranged on a clamping support (4a) positioned at the outer side of a clamping sliding barrel (4b) through rotating fit, the rotating frame (4e) is hinged with a clamping connecting rod (4d) for transmission, limiting sliding grooves (4f) are symmetrically formed in the upper end and the lower end of the rotating frame (4e), limiting sliding blocks (4h) are symmetrically arranged in the limiting sliding grooves (4f) through sliding fit, the limiting sliding blocks (4h) are connected with the rotating frame (4e) through limiting springs (4g), supporting sliding ways (4j) are uniformly arranged on the clamping support (4a) positioned below the rotating frame (4e) along the circumferential direction of the clamping support (4a), supporting sliding blocks (4k) are uniformly arranged in the supporting sliding ways (4j) through sliding fit, the rear sides of the supporting sliding blocks (4k) are connected with the clamping support (4a) through supporting springs (4m), the upper ends of the supporting sliding blocks (4k) are hinged with the limiting sliding blocks (4, and a clamping unit (4n) is arranged on the clamping bracket (4a) above the rotating frame (4e) through sliding fit.

2. The casting molding process of the speed reducer shell according to claim 1, wherein the casting molding process comprises the following steps: the clamping unit (4n) comprises a clamping sliding groove (4n1), a clamping rack (4n2), a clamping gear (4n3), a positioning rod (4n4), a positioning spring (4n5), a positioning sliding seat (4n6), meshing teeth (4n7), a connecting shaft (4n8), a connecting rod (4n9), a positioning side plate (4n10) and a positioning sliding groove (4n11), wherein the clamping sliding groove (4n1) is uniformly formed in a clamping bracket (4a) above the rotating frame (4e), the clamping rack (4n2) is uniformly installed in the clamping sliding groove (4n1) in a sliding fit manner, the lower end of the clamping rack (4n2) is hinged and driven with a limiting sliding block (4h), the clamping gear (4n3) is uniformly installed on the clamping bracket (4a) in a rotating fit manner, the clamping gear (4n3) is located above the clamping rack (4n2) and the clamping rack (4n2) is meshed with the clamping gear (4n3) in a drive manner, positioning rods (4n4) are uniformly arranged on a clamping bracket (4a) positioned above the clamping gear (4n3), positioning slide seats (4n6) are uniformly arranged on the positioning rods (4n4) through sliding fit, the positioning slide seats (4n6) are connected with the positioning rods (4n4) through positioning springs (4n5), the lower ends of the positioning slide seats (4n6) are uniformly provided with meshing teeth (4n7), the meshing teeth (4n7) are in meshing transmission with the clamping gear (4n3), connecting rods (4n9) are uniformly arranged on the clamping bracket (4a) positioned below the clamping rack (4n2), positioning side plates (4n10) are uniformly arranged between the adjacent connecting rods (4n9) through rotating fit, the positioning side plates (4n10) are uniformly provided with positioning slide grooves (4n11) at the outer side of the clamping rack (4n2) and the upper ends of the positioning side plates (4n10), and connecting shafts (8) are uniformly arranged on the positioning slide seats (4n6), the connecting shaft (4n8) is positioned in the positioning sliding groove (4n11) and the connecting shaft (4n8) is in sliding fit with the positioning side plate (4n 10).

3. The casting molding process of the speed reducer shell according to claim 1, wherein the casting molding process comprises the following steps: the upper end of the clamping support (4a) is provided with a round convex block, the round convex block is abutted against the vibration convex block (3p) through sliding fit, and the clamping support (4a) can be further driven to carry out reciprocating lifting motion through the abutting fit of the vibration convex block (3p) and the round convex block in sliding when rotating.

4. The casting molding process of the speed reducer shell according to claim 1, wherein the casting molding process comprises the following steps: the middle part of the rotating frame (4e) is arranged on the clamping bracket (4a) through rotating fit, and the rotating path distance change caused by the change of the rotating angle of the rotating frame (4e) during rotation can be adapted through the sliding fit between the limiting sliding block (4h) and the limiting sliding groove (4 f).

5. The casting molding process of the speed reducer shell according to claim 1, wherein the casting molding process comprises the following steps: the supporting sliding block (4k) is provided with an inclined surface, so that the supporting sliding block (4k) can be inserted into a gap between the speed reducer shell and the forming die when the speed reducer shell vibrates, and the speed reducer shell can be supported.

6. The casting molding process of the speed reducer shell according to claim 2, wherein the casting molding process comprises the following steps: the locating slide seat (4n6) on be provided with the notch of stepping down, the upper end of location curb plate (4n10) is located the notch of stepping down, the inclination change of the adaptable location curb plate (4n10) when rotating of the notch of stepping down that sets up.

Technical Field

The invention relates to the technical field of speed reducer shell machining, in particular to a speed reducer shell casting forming process.

Background

The speed reducer is a speed reduction transmission device which matches the rotating speed and transmits torque between a prime motor and a working machine or an actuating mechanism, is a relatively precise machine and is used for reducing the rotating speed and increasing the torque; the speed reducers are various in types and can be divided into gear speed reducers, worm speed reducers and planetary gear speed reducers according to the transmission types; the speed reducer can be divided into a single-stage speed reducer and a multi-stage speed reducer according to different transmission stages; according to the shape of the gear, the gear can be divided into a cylindrical gear reducer, a conical gear reducer and a conical-cylindrical gear reducer; according to the arrangement form of transmission, the speed reducer can be divided into an expanded speed reducer, a split-flow speed reducer and a coaxial speed reducer.

The appearance structure of the speed reducer casing is also different according to the difference of kind, and usual speed reducer casing often can adopt the fashioned processing method of mould casting to make processing, and after traditional speed reducer casing casting shaping processing, mostly manual use clamping tool takes out the speed reducer casing, and this often can have following problem:

1) because the speed reducer casing is formed by casting, molding and processing, after the processing is completed, the temperature of the speed reducer casing is relatively high, and when the clamping tool is manually used in the process of taking out the speed reducer casing, the heat emitted by the speed reducer casing can cause adverse effects on the working environment of workers.

2) After traditional speed reducer casing casting shaping processing, because the shell shape of speed reducer casing is changeable, the speed reducer casing often can closely laminate with forming die, be difficult to carry out effectual multiple spot centre gripping location operation from the inside of speed reducer casing, be difficult to quick take out the speed reducer casing, more be difficult to provide the vibration effect of certain frequency for the speed reducer casing at the in-process that takes out, speed reducer casing and forming die's the speed that breaks away from with higher speed, further promote the operating efficiency of speed reducer casing casting shaping operation.

Based on the problems, the invention provides a speed reducer shell casting molding process.

Disclosure of Invention

In order to solve the problems, the invention provides a speed reducer shell casting molding process which can solve the problems in the background art.

In order to achieve the purpose, the invention adopts the following technical scheme to realize the purpose: the utility model provides a speed reducer casing casting forming process, its has used a speed reducer casing casting forming device, and this speed reducer casing casting forming device includes mounting plate, support column, vibration mechanism and fixture, adopts above-mentioned speed reducer casing casting forming device to speed reducer casing casting forming operation the concrete technology as follows:

s1, casting the shell: firstly, manually placing an existing molding casting mold on an installation bottom plate, carrying out casting machining operation on a speed reducer shell, and taking out an upper mold of the mold after casting molding;

s2, clamping and positioning: after the step S1 is completed, the vibration mechanism drives the clamping mechanism to move to the upper part of the speed reducer shell, and then the clamping mechanism clamps and positions the speed reducer from the inside of the speed reducer;

s3, vibration extraction: after the step S2 is finished, the speed reducer shell is driven to vibrate according to a certain frequency through the synergistic effect of the vibration mechanism and the clamping mechanism, so that the speed reducer shell is separated from the lower die of the die, and after separation, the speed reducer shell is driven to move to the outer side of the die through the vibration mechanism;

s4, molding: after step S3 is completed, after a suitable cooling and standing time, further finishing operations such as deburring are performed on the reducer casing manually, so as to obtain a finished product of the reducer casing;

the lower extreme of mounting plate evenly installs the support column in corner all around, and vibration mechanism is installed to mounting plate's upper end, installs fixture on the vibration mechanism.

The vibration mechanism comprises Contraband-type supports, lifting slide rods, a lifting cylinder, a lifting sliding plate, a shifting cylinder, a chute frame, Contraband-type shifting supports, vibration slide rods, a vibration spring, a vibration bottom plate, a vibration turntable, a vibration motor and a vibration bump, wherein Contraband-type supports with downward openings are symmetrically installed at the upper end of the installation bottom plate, the lifting slide rods are symmetrically installed on the Contraband-type supports, the lifting slide plates are installed between the lifting slide rods in a sliding fit manner, the lifting cylinder is installed on the installation bottom plate, the output shaft of the lifting cylinder is connected with the lifting slide plates, the chute frame is symmetrically arranged at the lower ends of the lifting slide plates, the Contraband-type shifting supports with downward openings are installed in the chute frame in a sliding fit manner, the shifting cylinder is installed on the lifting slide plates, the output shaft of the shifting cylinder is connected with the Contraband-type shifting supports, the vibration bottom plate is installed at the lower ends of the Contraband-type shifting, the lower end of the vibration slide bar is provided with a clamping mechanism, the vibration slide bar between the clamping mechanism and the vibration bottom plate is uniformly sleeved with a vibration spring, the vibration bottom plate between the vibration slide bars is provided with a vibration turntable through rotating fit, the lower end of the vibration turntable is uniformly provided with vibration lugs along the circumferential direction of the vibration turntable, a displacement Contraband type frame is provided with a vibration motor through a motor base, an output shaft of the vibration motor is connected with the vibration turntable, the vibration lugs arranged at the lower end of the vibration turntable are abutted and matched with the circular lugs to convert the rotating motion of the vibration turntable into the reciprocating lifting motion of the clamping bracket, the vibration frequency of the reciprocating lifting motion of the clamping bracket can be improved through the vibration lugs arranged at multiple points, the arranged vibration spring can pull the circular lugs to be always abutted against the side wall of the vibration turntable through the elastic action, and further drives the reciprocating vibration of the speed reducer shell, the speed reducer shell is better separated from the forming die.

The clamping mechanism comprises a clamping support, a clamping sliding barrel, a clamping sliding ring, a clamping connecting rod, a clamping air cylinder, a rotating frame, a limiting sliding groove, a limiting spring, a limiting sliding block, a supporting slideway, a supporting sliding block, a supporting spring and a clamping unit, wherein the lower end of the vibration sliding rod is provided with the clamping support, the middle part of the clamping support is provided with the clamping sliding barrel, the clamping sliding barrel is internally provided with the clamping sliding ring through sliding fit, the clamping air cylinder is internally provided with the clamping sliding barrel, the output shaft of the clamping air cylinder is connected with the clamping sliding ring, the outer wall of the clamping sliding ring is uniformly provided with the clamping connecting rod through hinging along the circumferential direction, the rotating frame is uniformly arranged on the clamping support positioned at the outer side of the clamping sliding barrel through rotating fit, the rotating frame is hinged with the clamping connecting rod for transmission, the limiting sliding, the limiting slide block is connected with the rotating frame through a limiting spring, supporting slide ways are uniformly arranged on the clamping support below the rotating frame along the circumferential direction of the clamping support, the supporting slide ways are uniformly provided with the supporting slide blocks through sliding fit, the rear side of the supporting slide block is connected with the clamping bracket through a supporting spring, the upper end of the supporting slide block is hinged and driven with the limiting slide block, the clamping bracket positioned above the rotating frame is provided with a clamping unit through sliding fit, the sliding fit between the limiting slide groove and the limiting slide block can adapt to the change of the rotating path distance caused by the angle change of the rotating frame when the rotating frame rotates, the limiting spring can push the limiting slide block to always abut against the inner wall of the limiting slide groove through the elastic action, the limiting slide block is prevented from shaking during work, and the inclined surface is arranged on the supporting slide block, the supporting slide block can be inserted into a gap between the speed reducer shell and the forming die when the speed reducer shell vibrates, and the speed reducer shell can be supported.

Further, the clamping unit comprises a clamping chute, a clamping rack, a clamping gear, a positioning rod, a positioning spring, a positioning slide seat, meshing teeth, a connecting shaft, a connecting rod, a positioning side plate and a positioning chute, wherein the clamping chute is uniformly arranged on a clamping bracket positioned above the rotating frame, the clamping chute is uniformly internally provided with the clamping rack through sliding fit, the lower end of the clamping rack is hinged with the limiting slider for transmission, the clamping gear is uniformly arranged on the clamping bracket through rotating fit, the clamping gear is positioned above the clamping rack and is in meshing transmission with the clamping gear, the positioning rod is uniformly arranged on the clamping bracket positioned above the clamping gear, the positioning slide seat is uniformly arranged on the positioning rod through sliding fit, the positioning slide seat is connected with the positioning rod through the positioning spring, the lower end of the positioning slide seat is uniformly provided with the meshing teeth, and the meshing teeth are in, evenly install the connecting rod on the centre gripping support that is located centre gripping rack below, evenly install the location curb plate through normal running fit between the adjacent connecting rod, the location curb plate is evenly seted up the location spout for the upper end with the outside of centre gripping rack and location curb plate, evenly be provided with the connecting axle on the slide of location, the connecting axle is located the location spout and connecting axle and location curb plate sliding fit, the location slide and the cooperation of location curb plate accessible of setting can lean on the support with the lateral wall to the upper end of speed reducer shell simultaneously, the inclination change of the adaptable location curb plate of the notch of stepping down of setting when rotating, further promote the centre gripping stability of centre gripping location operation.

Further the upper end of centre gripping support be provided with circular convex block, and circular convex block supports through sliding fit and leans on vibrating convex block, support the cooperation with circular convex block's slip when rotating through vibrating convex block and can further drive the centre gripping support and carry out reciprocating lifting motion.

Furthermore, the middle part of the rotating frame is arranged on the clamping bracket through rotating fit, and the rotating path distance change caused by the change of the rotating angle of the rotating frame when the rotating frame rotates can be adapted through the sliding fit between the limiting sliding block and the limiting sliding groove.

Furthermore, the support sliding block is provided with an inclined surface, so that the support sliding block can be inserted into a gap between the speed reducer shell and the forming die when the speed reducer shell vibrates, and can support the speed reducer shell.

Further the location slide on be provided with the notch of stepping down, the upper end of location curb plate is located the notch of stepping down, the inclination change of the adaptable location curb plate of the notch of stepping down of setting when rotating.

The invention has the beneficial effects that:

1. the invention provides a casting and molding process of a speed reducer shell, wherein a vibration mechanism is arranged between a vibration lug and a round lug at the lower end of a vibration turntable, the vibration lug is abutted and matched to convert the rotation motion of the vibration turntable into the reciprocating lifting motion of a clamping bracket, the vibration frequency of the reciprocating lifting motion of the clamping bracket can be improved through the vibration lugs arranged at multiple points, a vibration slide rod is arranged to limit the moving path of the clamping bracket, a vibration spring is arranged, the round lug can be pulled to be always abutted against the side wall of the vibration turntable through the elastic action, the reciprocating vibration of the speed reducer shell is further driven through the reciprocating vibration of the clamping bracket, the speed reducer shell is better separated from a molding die, and the speed reducer shell can be driven to move to the outer side of the molding die through the synergistic action of a shifting cylinder and a lifting cylinder, the labor intensity of manual operation is reduced.

2. The invention provides a casting and molding process of a speed reducer shell, the middle part of a rotating frame arranged in a clamping mechanism is fixedly arranged on a clamping bracket through rotating fit, so that the rotating frame can rotate by itself in the process of pushing a clamping connecting rod downwards, the sliding fit between a limiting sliding chute and a limiting sliding block can adapt to the change of the distance of a rotating path caused by the angle change of the rotating frame during rotation, a limiting spring can push the limiting sliding block to always abut against the inner wall of the limiting sliding chute through the elastic action, the phenomenon that the limiting sliding block shakes during work is avoided, an inclined plane arranged on a supporting sliding block can enable the supporting sliding block to be inserted into a gap between the speed reducer shell and a molding die and support the speed reducer shell when the speed reducer shell vibrates, and a positioning sliding seat and a positioning side plate can simultaneously abut against and support the upper end and the side wall of a shell through cooperative fit, the inclination angle change of the adaptable location curb plate when rotating of the notch of stepping down that sets up further promotes the centre gripping stability of centre gripping location operation.

Drawings

The invention is further illustrated with reference to the following figures and examples.

FIG. 1 is a flow chart of the present invention;

FIG. 2 is a front view of the overall structure of the present invention;

FIG. 3 is a first schematic cross-sectional view of the present invention;

FIG. 4 is a second schematic cross-sectional view of the present invention;

FIG. 5 is an enlarged schematic view taken at A of FIG. 4 in accordance with the present invention;

FIG. 6 is a schematic view of a partial perspective view of the clamping mechanism of the present invention;

fig. 7 is a partial perspective view of the clamping unit of the present invention.

Detailed Description

In order to make the technical problems, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to the accompanying drawings and embodiments, it being understood that the specific embodiments described herein are only for the purpose of explaining the present invention and are not intended to limit the present invention.

Referring to fig. 1-7, a speed reducer casing casting molding process uses a speed reducer casing casting molding device, the speed reducer casing casting molding device comprises an installation bottom plate 1, a support column 2, a vibration mechanism 3 and a clamping mechanism 4, and the speed reducer casing casting molding process using the speed reducer casing casting molding device comprises the following specific processes:

s1, casting the shell: firstly, manually placing an existing molding casting mold on an installation base plate 1, carrying out casting machining operation on a speed reducer shell, and taking out an upper mold of the mold after casting molding;

s2, clamping and positioning: after the step S1 is completed, the vibration mechanism 3 drives the clamping mechanism 4 to move to the upper side of the speed reducer casing, and then the clamping mechanism 4 clamps and positions the speed reducer from the inside of the speed reducer;

s3, vibration extraction: after the step S2 is completed, the vibration mechanism 3 and the clamping mechanism 4 cooperate to drive the speed reducer housing to vibrate according to a certain frequency, so that the speed reducer housing is separated from the lower die of the die, and after separation, the vibration mechanism 3 drives the speed reducer housing to move to the outer side of the die;

s4, molding: after step S3 is completed, after a suitable cooling and standing time, further finishing operations such as deburring are performed on the reducer casing manually, so as to obtain a finished product of the reducer casing;

supporting columns 2 are uniformly arranged at the corners around the lower end of the mounting bottom plate 1, a vibration mechanism 3 is arranged at the upper end of the mounting bottom plate 1, and a clamping mechanism 4 is arranged on the vibration mechanism 3;

the vibration mechanism 3 comprises a support Contraband type frame 3a, a lifting slide bar 3b, a lifting cylinder 3c, a lifting slide plate 3d, a shift cylinder 3e, a chute frame 3f, a shift Contraband type frame 3g, a vibration slide bar 3h, a vibration spring 3j, a vibration bottom plate 3k, a vibration turntable 3m, a vibration motor 3n and a vibration bump 3p, wherein the upper end of the installation bottom plate 1 is symmetrically provided with a support Contraband type frame 3a with a downward opening, the support Contraband type frame 3a is symmetrically provided with lifting slide bars 3b, the lifting slide bars 3b are provided with lifting slide plates 3d through sliding fit, the mounting bottom plate 1 is provided with the lifting cylinder 3c, the output shaft of the lifting cylinder 3c is connected with the lifting slide plate 3d, the lower end of the lifting slide plate 3d is symmetrically provided with the chute frame 3f, the slide groove frame 3f is internally provided with the shift Contraband type frame 3g with a downward opening through sliding fit, install shift cylinder 3e on the lift slide 3d, shift cylinder 3 e's output shaft is connected with aversion Contraband type frame 3g, vibration bottom plate 3k is installed to the lower extreme of aversion Contraband type frame 3g, vibration slide bar 3h is evenly installed through sliding fit along its circumference on the vibration bottom plate 3k, fixture 4 is installed to the lower extreme of vibration slide bar 3h, and evenly overlap on the vibration slide bar 3h that is located between fixture 4 and the vibration bottom plate 3k and be equipped with vibrating spring 3j, install vibration carousel 3m through the normal running fit on the vibration bottom plate 3k that is located between the vibration slide bar 3h, the lower extreme of vibration carousel 3m evenly is provided with vibration lug 3p along its circumference, install vibrating motor 3n through the motor cabinet on the aversion Contraband type frame 3g, vibrating motor 3 n's output shaft is connected with vibration carousel 3 m.

During specific work, firstly, an existing casting forming die is placed on the mounting base plate 1 manually, casting processing operation of the speed reducer shell is carried out, an upper die of the die is taken out after casting forming, then, the shifting Contraband-shaped frame 3g is pulled to slide along the sliding chute frame 3f through the shifting cylinder 3e, the clamping support 4a is further driven to move through the vibrating base plate 3k and the vibrating sliding rod 3h, the speed reducer shell is located right above the speed reducer shell, then, the lifting sliding plate 3d is pulled to slide downwards along the lifting sliding rod 3b through the lifting cylinder 3c, the clamping support 4a is further driven to slide downwards, and the lower end of the clamping support 4a enters an inner cavity of the speed reducer shell.

The clamping mechanism 4 comprises a clamping support 4a, a clamping sliding cylinder 4b, a clamping sliding ring 4c, a clamping connecting rod 4d, a clamping cylinder 4e, a rotating frame 4e, a limiting sliding groove 4f, a limiting spring 4g, a limiting sliding block 4h, a supporting slideway 4j, a supporting sliding block 4k, a supporting spring 4m and a clamping unit 4n, wherein the lower end of a vibrating sliding rod 3h is provided with the clamping support 4a, the upper end of the clamping support 4a is provided with a circular bump, the circular bump is abutted against the vibrating bump 3p through sliding fit, the middle part of the clamping support 4a is provided with the clamping sliding cylinder 4b, the clamping sliding cylinder 4c is arranged in the clamping sliding cylinder 4b through sliding fit, an output shaft of the clamping cylinder 4e is connected with the clamping sliding ring 4c, the outer wall of the clamping sliding ring 4c is uniformly provided with the clamping connecting rod 4d along the circumferential direction through hinging, a rotating frame 4e is uniformly arranged on the clamping bracket 4a positioned at the outer side of the clamping slide cylinder 4b through rotating matching, and the rotating frame 4e is hinged with the clamping connecting rod 4d for transmission, the upper end and the lower end of the rotating frame 4e are symmetrically provided with limiting sliding chutes 4f, limiting sliding blocks 4h are symmetrically arranged in the limiting sliding chutes 4f through sliding fit, the limiting slide block 4h is connected with the rotating frame 4e through a limiting spring 4g, a supporting slide way 4j is uniformly arranged on the clamping support 4a positioned below the rotating frame 4e along the circumferential direction of the clamping support, a supporting slide block 4k is uniformly arranged in the supporting slide way 4j through sliding fit, and the rear side of the supporting slide block 4k is connected with the clamping support 4a through a supporting spring 4m, the upper end of the supporting slide block 4k is hinged with a limiting slide block 4h for transmission, and a clamping unit 4n is arranged on the clamping support 4a above the rotating frame 4e through sliding fit.

The clamping unit 4n comprises a clamping sliding groove 4n1, a clamping rack 4n2, a clamping gear 4n3, a positioning rod 4n4, a positioning spring 4n5, a positioning sliding seat 4n6, meshing teeth 4n7, a connecting shaft 4n8, a connecting rod 4n9, a positioning side plate 4n10 and a positioning sliding groove 4n11, wherein the clamping bracket 4a positioned above the rotating frame 4e is uniformly provided with a clamping sliding groove 4n1, the clamping sliding groove 4n1 is internally and uniformly provided with a clamping rack 4n2 through sliding fit, the lower end of the clamping rack 4n2 is hinged with a limiting sliding block 4h for transmission, the clamping bracket 4a is uniformly provided with a clamping gear 4n3 through rotating fit, the clamping gear 4n3 is positioned above the clamping rack 4n2 and the clamping rack 4n2 is meshed with the clamping gear 4n 3n 2, the clamping bracket 4a positioned above the clamping gear 4n3 is uniformly provided with a positioning rod 4n4, the positioning rod 4n4 is uniformly provided with a positioning sliding seat 6 through sliding fit, the positioning sliding seat 4n6 is connected with the positioning rod 4n4 through a positioning spring 4n5, the lower end of the positioning sliding seat 4n6 is uniformly provided with meshing teeth 4n7, the meshing teeth 4n7 are in meshing transmission with the clamping gear 4n3, the clamping bracket 4a located below the clamping rack 4n2 is uniformly provided with connecting rods 4n9, adjacent connecting rods 4n9 are uniformly provided with positioning side plates 4n10 through rotating fit, the positioning side plates 4n10 are located on the outer side of the clamping rack 4n2 and the upper end of the positioning side plate 4n10 is uniformly provided with positioning sliding grooves 4n11, the positioning sliding seat 4n6 is uniformly provided with a connecting shaft 4n8, the connecting shaft 4n8 is located in the positioning sliding grooves 4n11, and the connecting shaft 4n8 is in sliding fit with the positioning side plates 4n 10.

When the clamping device works specifically, after the clamping support 4a enters an inner cavity of the speed reducer, the clamping slip ring 4c is pulled by the clamping cylinder 4e to slide downwards along the inner wall of the clamping slip cylinder 4b, the clamping connecting rod 4d is further driven to move downwards synchronously, because the middle part of the rotating frame 4e is fixedly arranged on the clamping support 4a in a rotating fit manner, the rotating frame 4e starts to rotate per se in the process of pushing the clamping connecting rod 4d downwards, the lower end of the rotating frame 4e rotates outwards, the upper end of the rotating frame 4e rotates inwards, the supporting slide block 4k is further driven by the limiting slide block 4h to slide towards one end of the shell of the speed reducer along the supporting slide way 4j, at the moment, the supporting spring 4m is in a stretching state, and the rotating path distance caused by the angle change of the sliding fit between the limiting slide groove 4f and the limiting slide block 4h can adapt to the change during the rotation, the limiting spring 4g accessible spring effect that sets up promotes limiting slide 4h and supports all the time and lean on the inner wall of spacing spout 4f, avoids during operation limiting slide 4h to take place to rock, sets up the inclined plane on supporting slide 4k and can make supporting slide 4k better insert the clearance between speed reducer casing lower extreme and the forming die.

The upper end of the rotating frame 4e drives the clamping rack 4n2 to slide inwards along the clamping sliding groove 4n1 through hinge transmission while rotating, and further drives the clamping gear 4n3 to rotate through meshing transmission, because the clamping gear 4n3 is fixedly arranged on the clamping bracket 4a through rotating matching, the clamping gear 4n3 further drives the positioning slide seat 4n6 to slide outwards along the positioning rod 4n4 through meshing transmission between the clamping gear 4n3 and the meshing teeth 4n7, at the moment, the positioning spring 4n5 is in a stretching state, the positioning slide seat 4n6 further drives the connecting shaft 4n8 to move while moving, the connecting shaft 4n8 further drives the positioning side plate 4n10 to rotate along the connecting rod 4n9 through sliding fit between the connecting shaft 4n8 and the positioning sliding chute 4n11 until the side wall of the positioning side plate 4n10 is attached to the inner wall of the speed reducer shell.

Then, the vibration motor 3n is controlled to rotate, the vibration rotary disc 3m is further driven to rotate, the vibration rotary disc 3m continuously drives the clamping support 4a to perform reciprocating lifting motion through the abutting fit between the arranged vibration lug 3p and the circular lug while rotating, the arranged vibration slide rod 3h can limit the moving path of the clamping support 4a, the arranged vibration spring 3j can pull the circular lug to always abut against the side wall of the vibration rotary disc 3m through the elastic action, the reciprocating vibration of the speed reducer shell is further driven through the reciprocating vibration of the clamping support 4a, so that the speed reducer shell is better separated from a forming die, then, the lifting sliding plate 3d is further pushed to move upwards through the lifting cylinder 3c, the shifting Contraband-shaped frame 3g is pushed to move outwards through the shifting cylinder 3e, the speed reducer shell is taken away from the outer side of the forming die, then the clamping sliding ring 4c is pushed to slide towards the upper end through the clamping cylinder 4e, the clamping operation on the speed reducer shell is further removed, the speed reducer shell is collected and cooled through manpower and placed, after the cooling is completed, the speed reducer shell is further subjected to fine machining operation through the manpower, and a finished speed reducer shell product is obtained.

The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.

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