阅读说明：本技术 一种金属钢板端面铣屑装置 (Metal steel plate end face chip milling device ) 是由 潘炳汉 于 2021-08-16 设计创作，主要内容包括：本发明公开了一种金属钢板端面铣屑装置,包括门型架、主轴电机、电控强力磁盘、活动升降门、升降门调控组件、升降调控组件、数控操作箱、工作台、固定架、机头和刀盘,所述门型架设于工作台上,所述升降门调控组件设于门型架上,所述活动升降门设于门型架上,所述活动升降门与升降门调控组件相连,所述电控强力磁盘设于工作台上,所述固定架设于电控强力磁盘上,所述电控强力磁盘贯穿门型架设置,所述升降调控组件设于门型架上,所述数控操作箱设于门型架上,所述主轴电机设于升降调控组件上,所述机头设于主轴电机输出轴端上,所述刀盘设于机头上,本发明属于智能机械设备技术领域,具体是指一种金属钢板端面铣屑装置。(The invention discloses a scrap milling device for an end face of a metal steel plate, which comprises a door-shaped frame, a spindle motor, an electric control powerful magnetic disc, a movable lifting door, a lifting door regulating component, a lifting regulating component, a numerical control operation box, a workbench, a fixed frame, a machine head and a cutter disc, wherein the door-shaped frame is arranged on the workbench, the lifting door regulating component is arranged on the door-shaped frame, the movable lifting door is connected with the lifting door regulating component, the electric control powerful magnetic disc is arranged on the workbench, the fixed frame is arranged on the electric control powerful magnetic disc, the electric control powerful magnetic disc penetrates through the door-shaped frame, the lifting regulating component is arranged on the door-shaped frame, the numerical control operation box is arranged on the door-shaped frame, the spindle motor is arranged on the lifting regulating component, the machine head is arranged on an output shaft end of the spindle motor, and the cutter disc is arranged on the machine head, and belongs to the technical field of intelligent mechanical equipment, in particular to a metal steel plate end face milling device.)

1. The utility model provides a metal steel sheet end face mills bits device which characterized in that: the numerical control lifting door comprises a door-shaped frame, a spindle motor, an electric control powerful magnetic disc, a movable lifting door, a lifting door regulating and controlling assembly, a lifting regulating and controlling assembly, a numerical control operating box, a workbench, a fixing frame, a machine head and a cutter head, wherein the door-shaped frame is arranged on the workbench, the lifting door regulating and controlling assembly is arranged on the door-shaped frame, the movable lifting door is connected with the lifting door regulating and controlling assembly, the electric control powerful magnetic disc is arranged on the workbench, the fixing frame is arranged on the electric control powerful magnetic disc, the electric control powerful magnetic disc penetrates through the door-shaped frame, the lifting regulating and controlling assembly is arranged on the door-shaped frame, the numerical control operating box is electrically connected with the lifting regulating and controlling assembly, the lifting door regulating and controlling assembly is electrically connected with the numerical control operating box, the spindle motor is arranged on the lifting regulating and controlling assembly, the machine head is arranged on the output shaft of the spindle motor, the cutter head is arranged on the machine head; the lifting regulation and control assembly comprises a lifting servo motor, an up-down lifting ram and a detection rod, the lifting servo motor is arranged on the door-shaped frame, the up-down lifting ram is rotatably arranged on the door-shaped frame, one end of the up-down lifting ram is connected with the output shaft end of the lifting servo motor, and the detection rod is arranged on the machine head.

2. A metal steel plate end milling device according to claim 1, wherein: the detecting rod comprises a three-rod cylinder, a magnetic sensor, a pressing block, a detection sensor and a hollow tube, the three-rod cylinder is connected with the machine head, the magnetic sensor is arranged on the outer side wall of the three-rod cylinder, the pressing block is arranged on the lower end of the three-rod cylinder, the hollow tube is arranged on the three-rod cylinder, the detection sensor is arranged at the lower end of the hollow tube, and a magnetic ring is arranged in the three-rod cylinder.

3. A metal steel plate end milling device according to claim 2, wherein: the lifting door regulating and controlling assembly comprises a sliding rail, a sliding block and a telescopic cylinder, wherein the fixed end of the telescopic cylinder is arranged on the door-shaped frame, the sliding rail is arranged on the door-shaped frame, the sliding block is slidably arranged in the sliding rail, the movable lifting door is arranged on the sliding block, the movable lifting door is connected with the movable end of the telescopic cylinder, and the telescopic cylinder is electrically connected with the numerical control operation box.

4. A metal steel plate end milling device according to claim 3, wherein: the machine tool full-cover piece is arranged on the workbench, and an electric box is arranged on the machine tool full-cover piece.

5. A metal steel plate end face milling device according to claim 4, wherein: automatically controlled powerful magnetic disc includes automatically controlled powerful magnetic disc in a left side and the automatically controlled powerful magnetic disc in the right side, the activity overhead door includes left movable overhead door and right movable overhead door, the overhead door regulation and control subassembly includes left overhead door regulation and control subassembly and right overhead door regulation and control subassembly, spindle motor includes left spindle motor and right spindle motor, the regulation and control subassembly includes left lift regulation and control subassembly and right lift regulation and control subassembly, the aircraft nose includes left aircraft nose and right aircraft nose, the blade disc includes coarse cuttings blade disc and fine cuttings blade disc.

6. A metal steel plate end milling device according to claim 5, wherein: the fixing frame comprises a first fixing frame, a second fixing frame, a third fixing frame and a fourth fixing frame.

7. A metal steel plate end milling device according to claim 6, wherein: and an automatic chip groove is arranged on the workbench.

Technical Field

The invention belongs to the technical field of intelligent mechanical equipment, and particularly relates to a metal steel plate end face chip milling device.

Background

The steel processing needs to process six surfaces, the upper end surface and the lower end surface are generally called as planes, the processing area of the planes is the largest and the processing is the most difficult, the reason is that the oxide layer is arranged on the upper surface, the prior processing is carried out by using a common gantry mill or a powerful vertical mill, a machine tool is provided with a powerful magnetic disc, the machine tool is provided with a cutter head which is used for rough milling and finish milling, the machine tool is manually operated up and down, forwards and left and right, the manual machine tool is not driven by a set numerical value of a numerical control machine, the steel height needs to be processed uniformly, the planes cannot be processed at different heights, when the oxide layer surface is processed, the loss of a blade is faster, the plane precision requirement of a steel plate is high, if the loss of the blade is too favorable, the quality of the processed steel plate is poor, and because the plane precision is uncontrollable, a plurality of fine grinding processing factories are carried out, a plurality of processes are carried out, the workpiece is taken to a grinding machine tool once, and when traditional processing factory adds man-hour, can not divide into a plurality of processing districts, the steel sheet need same height just can process, and a main shaft design, the coarse and fine all is same blade disc, and control accuracy is poor, and basically all equipment does not protect moreover.

Disclosure of Invention

In order to solve the problems, the invention provides a metal steel plate end face milling device.

In order to realize the functions, the technical scheme adopted by the invention is as follows: a scrap milling device for the end face of a metal steel plate comprises a door-shaped frame, a spindle motor, an electric control powerful magnetic disc, a movable lifting door, a lifting door regulating and controlling assembly, a lifting regulating and controlling assembly, a numerical control operation box, a workbench, a fixing frame, a machine head and a cutter head, wherein the door-shaped frame is arranged on the workbench, the lifting door regulating and controlling assembly is arranged on the door-shaped frame, the movable lifting door is arranged on the door-shaped frame and connected with the lifting door regulating and controlling assembly, the lifting door regulating and controlling assembly controls the work of the movable lifting door, the electric control powerful magnetic disc is arranged on the workbench, the fixing frame is arranged on the electric control powerful magnetic disc, a workpiece to be processed is arranged on the electric control powerful magnetic disc, the electric control powerful magnetic disc penetrates through the door-shaped frame, the lifting regulating and controlling assembly is arranged on the door-shaped frame, the numerical control operation box is arranged on the door-shaped frame and electrically connected with the lifting regulating and controlling assembly, the lifting door regulating and controlling assembly is electrically connected with the numerical control operation box, the spindle motor is arranged on the lifting regulating and controlling assembly, the machine head is arranged on the output shaft end of the spindle motor, and the cutter head is arranged on the machine head; the lifting regulation and control assembly comprises a lifting servo motor, an up-down lifting ram and a detection rod, the lifting servo motor is arranged on the door-shaped frame, the up-down lifting ram is rotatably arranged on the door-shaped frame, one end of the up-down lifting ram is connected with the output shaft end of the lifting servo motor, and the detection rod is arranged on the machine head; distance between blade disc bottom to automatically controlled powerful magnetic disk face sets up to absolute zero position, it is rotatory that lift servo motor work drives the lead screw, the lead screw drives the aircraft nose and goes up and down, the lead screw drives spindle motor and gauge rod and moves down, spindle motor drives aircraft nose and blade disc and moves down, machine tool machining need fill in processing numerical value, length, width and height, the device can process many simultaneously, length, height, the work piece that the width differs, in order to prevent to fill in the condition emergence of wrong numerical value, set up the gauge rod and be used for detecting length, highly warn in advance, avoid hitting the machine.

Furthermore, the detection rod comprises a three-rod cylinder, a magnetic sensor, a pressing block, a detection sensor and a hollow tube, the three-rod cylinder is connected with the machine head, the magnetic sensor is arranged on the outer side wall of the three-rod cylinder, the pressing block is arranged at the lower end of the three-rod cylinder, the hollow tube is arranged on the three-rod cylinder, the detection sensor is arranged at the lower end of the hollow tube, and a magnetic ring is arranged in the three-rod cylinder; when the hollow pipe is used for protecting the electric wire from being worn when the detecting rod moves up and down, the detecting rod adopts a three-rod cylinder, a magnetic ring is arranged in the three-rod cylinder, two magnetic sensors are arranged, a required position is adjusted, the magnetic sensors and the magnetic ring are used for detecting the length of a workpiece, the machine head moves downwards, the three-rod cylinder is also pressed downwards, the downward height can be modified as required, the detecting rod is lower than the bottom end of a cutter head, so that a first contact point is a pressing block of a front rod of the detecting rod, when the detecting rod moves downwards to a specific height, the pressing block just touches the plane of the workpiece, a safety signal is transmitted to a system, the system can normally work, if the machine head moves downwards more than the specific height, the height of the workpiece is proved to be small, if the machine head moves downwards, the specific height is not provided, the height of the workpiece is proved to be large, and under the two conditions, the machine head stops to make a prompt, and is used for detecting whether the height of the workpiece is the same as an input value; the detection sensor senses metal, no object is arranged below the detection sensor under normal conditions, if the machine head is downward in a set numerical value and reaches a target number, the magnetic sensor does not react, the workpiece is too short, so that a vacancy is formed below the three-rod air rod pressing block, the three-rod air cylinder is not pressed, the magnetic sensor does not react, and if the detection sensor reacts, the workpiece is proved to be too long and used for detecting whether the length of the workpiece is the same as an input value or not.

Further, the lift gate regulation and control subassembly includes slide rail, slider, telescopic cylinder, the telescopic cylinder stiff end is located on the door type frame, the slide rail is located on the door type frame, the slider slidable locates in the slide rail, the activity lift gate is located on the slider, the activity lift gate links to each other with the telescopic cylinder expansion end, telescopic cylinder links to each other with numerical control operation case electricity, and telescopic cylinder work promotes activity lift gate and slider and slides along the slide rail.

Further, be equipped with the complete cover of lathe on the workstation, be equipped with the electronic box on the complete cover of lathe, the electronic box is the equipment power supply, and the complete cover of lathe is used for protecting the equipment in the workstation.

Further, the electric control powerful magnetic disc comprises a left electric control powerful magnetic disc and a right electric control powerful magnetic disc, the movable lifting door comprises a left movable lifting door and a right movable lifting door, the lifting door regulating and controlling assembly comprises a left lifting door regulating and controlling assembly and a right lifting door regulating and controlling assembly, the spindle motor comprises a left spindle motor and a right spindle motor, the lifting regulating and controlling assembly comprises a left lifting regulating and controlling assembly and a right lifting regulating and controlling assembly, the machine head comprises a left machine head and a right machine head, the cutter head comprises a coarse cutting cutter head and a fine cutting cutter head, the left electric control powerful magnetic disc, the left movable lifting door, the left lifting door regulating and controlling assembly, the left spindle motor, the left machine head and the coarse cutting cutter head are matched and suitable, the right electric control powerful magnetic disc, the right movable lifting door, the right lifting door regulating and controlling assembly, the right spindle motor, the right lifting regulating and controlling assembly, the right machine head and the fine cutting cutter head are matched and suitable, the double-spindle motor and the double-cutter head are respectively provided with a cutter head, one cutter head can be lifted independently, two workbenches can be driven independently, each workbench is provided with an electric control strong permanent magnetic disk, a plurality of types of set fixing frames can be arranged on the disk surface and can be divided into one, two, three and four processing areas, a model fixing frame needing to be processed is firstly arranged, the fixing frame is not required to be dismounted and mounted when the machine is started at every time, the problem provided in the background technology is solved when the machine needs to be seen, and the purpose is achieved.

Furthermore, the fixing frame comprises a first fixing frame, a second fixing frame, a third fixing frame and a fourth fixing frame.

Furthermore, the automatic chip removal groove is formed in the workbench, and the cleaning capability is strong.

The invention adopts the structure to obtain the following beneficial effects: the metal steel plate end face chip milling device provided by the invention is simple to operate, compact in structure, reasonable in design, capable of performing rough and fine separated processing and accurate in brightness size; the double gantry is designed in two processing areas and is in shuttle type connection; a plurality of fixing frames are designed on the electric control permanent magnet disc, and steel plates with different heights can be processed simultaneously; the detection rod has strong self-checking capability and high yield; the automatic chip groove is arranged on the workbench, so that the cleaning capability is strong; the processing area is provided with a lifting door, and the machine body adopts full-cover sheet metal to prevent iron scraps from flying out.

Drawings

FIG. 1 is a schematic structural diagram of a metal steel plate end face chip milling device according to the invention;

FIG. 2 is an isometric view of a sheet metal end face milling device of the present invention;

FIG. 3 is a schematic structural diagram of a probe rod of the metal steel plate end face milling device according to the present invention;

FIG. 4 is a schematic structural diagram of a gantry of a metal steel plate end face chip milling device according to the present invention;

FIG. 5 is an exploded view of a lift gate conditioning assembly of a sheet metal end milling device of the present invention;

FIG. 6 is a left side view of a scrap milling device for an end face of a metal steel plate according to the present invention;

FIG. 7 is a schematic structural diagram of a lifting control assembly of the metal steel plate end face milling device of the present invention;

FIG. 8 is a schematic structural diagram of a machine tool overall cover of the metal steel plate end face chip milling device of the invention;

FIG. 9 is a schematic structural diagram of a first fixing frame of the metal steel plate end face chip milling device of the invention;

FIG. 10 is a schematic structural view of a second fixing frame of the metal steel plate end face chip milling device of the invention;

FIG. 11 is a schematic structural view of a third fixing frame of the metal steel plate end face chip milling device of the invention;

fig. 12 is a structural schematic diagram of a fourth fixing frame of the metal steel plate end face milling device of the invention.

Wherein, 1, a door-shaped frame, 2, a spindle motor, 3, an electric control powerful magnetic disc, 4, a movable lifting door, 5, a lifting door regulating component, 6, a lifting regulating component, 7, a numerical control operation box, 8, a workbench, 9, a fixed frame, 10, a machine head, 11, a cutter head, 12, a lifting servo motor, 13, an up-down lifting ram, 14, a detection rod, 15, a three-rod cylinder, 16, a magnetic sensor, 17, a pressing block, 18, a detection sensor, 19, a hollow tube, 20, a magnetic ring, 21, a sliding rail, 22, a sliding block, 23, a telescopic cylinder, 24, a machine tool full cover, 25, an electric box, 26, a left electric control powerful magnetic disc, 27, a right electric control powerful magnetic disc, 28, a left movable lifting door, 29, a right movable lifting door, 30, a left lifting door regulating component, 31, a right lifting door regulating component, 32, a left spindle motor, 33, a right spindle motor, 34, a left lifting regulating component, 35. the automatic chip removal machine comprises a right lifting regulation and control component 36, a left machine head 37, a right machine head 38, a coarse chip cutting cutter head 39, a fine chip cutting cutter head 40, a first fixing frame 41, a second fixing frame 42, a third fixing frame 43, a fourth fixing frame 44 and an automatic chip removal groove.

Detailed Description

The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. The present invention will be described in further detail with reference to the accompanying drawings.

As shown in fig. 1-12, the invention relates to a metal steel plate end face milling device, which comprises a door-shaped frame 1, a spindle motor 2, an electric control strong magnetic disc 3, a movable lifting door 4, a lifting door regulating and controlling component 5, a lifting regulating and controlling component 6, a numerical control operation box 7, a workbench 8, a fixed frame 9, a machine head 10 and a cutter head 11, wherein the door-shaped frame 1 is arranged on the workbench 8, the lifting door regulating and controlling component 5 is arranged on the door-shaped frame 1, the movable lifting door 4 is connected with the lifting door regulating and controlling component 5, the electric control strong magnetic disc 3 is arranged on the workbench 8, the fixed frame 9 is arranged on the electric control strong magnetic disc 3, the electric control strong magnetic disc 3 penetrates through the door-shaped frame 1, the lifting regulating and controlling component 6 is arranged on the door-shaped frame 1, the numerical control operation box 7 is arranged on the door-shaped frame 1, and the numerical control operation box 7 is electrically connected with the lifting regulating and controlling component 6, the lifting door regulating and controlling assembly 5 is electrically connected with the numerical control operation box 7, the spindle motor 2 is arranged on the lifting regulating and controlling assembly 6, the machine head 10 is arranged on the output shaft end of the spindle motor 2, and the cutter head 11 is arranged on the machine head 10; the lifting regulation and control assembly 6 comprises a lifting servo motor 12, an up-down lifting ram 13 and a detection rod 14, the lifting servo motor 12 is arranged on the door-shaped frame 1, the up-down lifting ram 13 is rotatably arranged on the door-shaped frame 1, one end of the up-down lifting ram 13 is connected with the output shaft end of the lifting servo motor 12, and the detection rod 14 is arranged on the machine head 10.

The detecting rod 14 comprises a three-rod cylinder 15, a magnetic sensor 16, a pressing block 17, a detecting sensor 18 and a hollow tube 19, the three-rod cylinder 15 is connected with the machine head 10, the magnetic sensor 16 is arranged on the outer side wall of the three-rod cylinder 15, the pressing block 17 is arranged at the lower end of the three-rod cylinder 15, the hollow tube 19 is arranged on the three-rod cylinder 15, the detecting sensor 18 is arranged at the lower end of the hollow tube 19, and a magnetic ring 20 is arranged in the three-rod cylinder 15.

The lift gate regulation and control subassembly 5 includes slide rail 21, slider 22 and telescopic cylinder 23, telescopic cylinder 23 stiff end is located on the door type frame 1, slide rail 21 is located on the door type frame 1, slider 22 slidable locates in the slide rail 21, movable lift gate 4 is located on the slider 22, movable lift gate 4 links to each other with the 23 expansion end of telescopic cylinder, telescopic cylinder 23 links to each other with numerical control operation box 7 electricity.

The worktable 8 is provided with a machine tool full cover 24, and the machine tool full cover 24 is provided with an electric box 25.

Automatically controlled powerful disc 3 includes automatically controlled powerful disc 26 of a left side and the automatically controlled powerful disc 27 of right side, activity overhead door 4 includes left activity overhead door 28 and right activity overhead door 29, overhead door regulation and control subassembly 5 includes left overhead door regulation and control subassembly 30 and right overhead door regulation and control subassembly 31, spindle motor 2 includes left spindle motor 32 and right spindle motor 33, lift regulation and control subassembly 6 includes left lift regulation and control subassembly 34 and right lift regulation and control subassembly 35, aircraft nose 10 includes left aircraft nose 36 and right aircraft nose 37, cutter head 11 includes coarse cutting bits blade disc 38 and smart cutting bits blade disc 39.

The fixing frame 9 comprises a first fixing frame 40, a second fixing frame 41, a third fixing frame 42 and a fourth fixing frame 43.

An automatic chip groove 44 is arranged on the workbench 8.

When the device is used, an operator firstly puts a workpiece to be processed on the surface of an electric control powerful magnetic disk 3, a fixed frame 9 is arranged on the electric control powerful magnetic disk 3, a plurality of right-angle areas are arranged in the fixed frame 9, the size, the length, the width and the height of each workpiece are filled in the desktop of the system, the processing area which needs to be sequentially filled in A is required to be made into A, the processing area of B is required to be made into B, the workpiece is put at the right-angle position of the fixed frame 9, the size of each workpiece is sequentially filled in the system, the machine tool automatically works by pressing a start key on a numerical control operation box 7, firstly, the machine tool automatically pushes and slowly closes a door, the machine tool passes through an instrument of a detection rod 14, the detection rod 14 has a protection function, the detection rod 14 adopts a three-rod air cylinder 15 and is internally provided with a magnetic ring 20, two magnetic sensors 16 are arranged, the required positions are adjusted, and the magnetic sensors 16 and the magnetic ring 20 are used for detecting the length of the workpiece, the machine head 10 is downward, the three-rod cylinder 15 is also pressed downward, the downward height can be modified as required, the detection rod 14 is lower than the bottom end of the cutter head 11, so that the first contact point is a pressing block 17 of the front rod of the detection rod 14, when the machine head moves downward to a specific height, the pressing block 17 just touches the plane of a workpiece, a safety signal is transmitted to the system, the system can normally work, if the machine head 10 moves downward more than the specific height, the height of the workpiece is small, if the machine head 10 moves downward, the specific height is not available, the height of the workpiece is large, and in the two cases, the machine head stops to make a prompt for detecting whether the height of the workpiece is the same as an input value or not; the detection sensor 18 senses metal, under normal conditions, nothing is left below the detection sensor 18, if the machine head 10 is downward in a set numerical value and reaches a target number, the magnetic sensor 16 does not react, because the workpiece is too short, a vacancy is formed below the three-rod air rod pressing block 17, the three-rod air cylinder 15 is not pressed, the magnetic sensor 16 does not react, and if the detection sensor 18 reacts, the workpiece is proved to be too long and used for detecting whether the length of the workpiece is the same as an input value or not; if the numerical value is filled in a wrong way, the machine tool is prompted and stopped when the numerical value is detected, the machine tool is normal after the detection, the machine tool enters a second step of processing state, a rough cutting machine head, namely the left machine head 36, is used for processing, all workpieces to be processed are roughly cut, after the rough cutting process is finished, the left machine head 36 returns to a safe position, a fine cutting machine head, namely the fine machine head, is used for working, all workpieces are precisely cut once, the brightness and the size of the steel plate manufactured in the way are very accurate, because a rough and fine separated processing mode is adopted, after the machine tool finishes the fine cutting of each steel plate, the workbench 8 returns to a processing area, the workbench 8 on the other side is also ready for processing state, because when the left workbench 8 enters a gantry channel, the right workbench 8 is busy with the steel plate filling numerical value, the steel plate inside is processed and the other side can also enter the processing state at the same time, and performing shuttle type handover.

The present invention and its embodiments have been described above, and the description is not intended to be limiting, and the drawings are only one embodiment of the present invention, and the actual structure is not limited thereto. In summary, those skilled in the art should appreciate that they can readily use the disclosed conception and specific embodiments as a basis for designing or modifying other structures for carrying out the same purposes of the present invention without departing from the spirit and scope of the invention as defined by the appended claims.