阅读说明：本技术 辅助储能装置 (Auxiliary energy storage device ) 是由 刘相尚 潘玲玲 蔡建锋 刘才生 于 2020-11-20 设计创作，主要内容包括：本申请适用于压铸机技术领域,提供了一种辅助储能装置,包括储能组件、储能油路、动力泵组、油箱和控制器,储能油路与储能组件连通,储能油路上设置有出油口和回油口,出油口和回油口用于与压铸机的抽芯系统连通；动力泵组与储能油路连通,用于对储能油路提供动力源；油箱与动力泵组和回油口连通；控制器与储能组件、动力泵组和储能油路连接。本申请提供的辅助储能装置,使用过程不会对压铸机本体的液压回路运作产生影响,其工作过程不会与压铸机本体工序发生冲突,节省了生产工序,提升了压铸单元的生产效率,该装置的液压系统与压铸机的液压系统之间不存在油路之间的流通,避免了交叉污染。(The application is suitable for the technical field of die casting machines, and provides an auxiliary energy storage device which comprises an energy storage assembly, an energy storage oil way, a power pump set, an oil tank and a controller, wherein the energy storage oil way is communicated with the energy storage assembly, an oil outlet and an oil return port are formed in the energy storage oil way, and the oil outlet and the oil return port are used for being communicated with a core pulling system of the die casting machine; the power pump set is communicated with the energy storage oil way and is used for providing a power source for the energy storage oil way; the oil tank is communicated with the power pump set and the oil return port; the controller is connected with the energy storage assembly, the power pump set and the energy storage oil way. The application provides an auxiliary energy storage device, the use can not exert an influence to the hydraulic circuit function of die casting machine body, and its working process can not conflict with die casting machine body process, has saved production processes, has promoted the production efficiency of die-casting unit, does not have the circulation between the oil circuit between the hydraulic system of the device and the hydraulic system of die casting machine, has avoided cross contamination.)

1. An auxiliary energy storage device, comprising:

an energy storage assembly;

the energy storage oil way is communicated with the energy storage assembly, an oil outlet and an oil return port are formed in the energy storage oil way, and the oil outlet and the oil return port are used for being communicated with a core pulling system of a die casting machine;

the power pump set is communicated with the energy storage oil way and is used for providing a power source for the energy storage oil way;

the oil tank is communicated with the power pump set and the oil return port;

the controller, the controller with the energy storage subassembly the power pump group with the energy storage oil circuit is connected, is used for control follow of hydraulic oil in the energy storage subassembly the oil-out gets into the system of loosing core, or control the power pump group will hydraulic oil in the oil tank gets into through the oil-out the system of loosing core, or control the power pump group will hydraulic oil in the oil tank passes through the energy storage oil circuit gets into the energy storage subassembly.

2. The auxiliary energy storage device according to claim 1, wherein the auxiliary energy storage device further comprises a flow dividing device, the flow dividing device is arranged in the energy storage oil path and connected with the energy storage assembly, the power pump unit and the controller, and the controller controls the flow dividing device to control hydraulic oil in the energy storage assembly to enter the core pulling system from the oil outlet, or control the power pump unit to enable hydraulic oil in the oil tank to enter the core pulling system through the oil outlet, or control the power pump unit to enable hydraulic oil in the oil tank to enter the energy storage assembly through the energy storage oil path.

3. The auxiliary energy storage device of claim 2, wherein the flow dividing means comprises a two-position one-way solenoid valve and a three-position two-way solenoid valve, the two-position one-way solenoid valve is disposed between the oil outlet and the energy storage assembly, a first port of the three-position two-way solenoid valve is communicated with the energy storage assembly, a second port of the three-position two-way solenoid valve is communicated with the oil outlet, and a third port of the three-position two-way solenoid valve is communicated with the power pump group.

4. The auxiliary energy storage device of claim 1, wherein the energy storage assembly comprises at least two high-pressure gas tanks and a cylinder, wherein at least two high-pressure gas tanks are arranged in parallel, and the cylinder is respectively communicated with the high-pressure gas tanks and the energy storage oil path.

5. An auxiliary energy storage device according to claim 4, wherein a pressure gauge and a pressure relief valve are provided on the high-pressure gas tank; and/or

And the oil cylinder is provided with a pressure gauge.

6. An auxiliary energy storage device according to claim 4, wherein a one-way valve is provided between said cylinder and said return port and said tank.

7. The auxiliary energy storage device of claim 1, wherein the power pump unit comprises a motor direct drive pump, a hydraulic drive pump and a filter assembly, the motor direct drive pump is communicated with the oil tank, the filter assembly is arranged between the motor direct drive pump and the hydraulic drive pump, and the hydraulic drive pump is communicated with the energy storage oil path.

8. An auxiliary energy storage device according to claim 1, wherein a filter assembly is provided between said oil return port and said oil tank.

9. An auxiliary energy storage device as in claim 1, further comprising a cooler disposed on a side of said oil tank for cooling hydraulic oil in said oil tank.

10. The auxiliary energy storage device of claim 1, wherein an overflow device is disposed on the energy storage oil path, and when the pressure in the energy storage oil path is greater than a preset pressure value, the overflow device is configured to discharge the energy storage oil path.

Technical Field

The application relates to the technical field of die casting machines, and more particularly relates to an auxiliary energy storage device.

Background

At present, in the production process of complex die castings, a mold core is often used for realizing a mold cavity with a complex structure. For a mold having a core structure, a core pulling operation is required in the die casting process.

For the existing die casting machine, a core-pulling system of the existing die casting machine is often bound with a die casting machine body and shares one set of hydraulic loop. On one hand, the core-pulling operation can generate partial pressure on the working oil pressure of the die-casting machine, and the core-pulling operation and the action of the die-casting machine are difficult to be simultaneously performed due to the oil circuit design; on the other hand, the distance between the core-pulling system and the die-casting engine oil pump is often far, the core-pulling action speed is slow due to pressure drop and delay caused by pipelines, and faults are caused due to insufficient core-pulling force. In addition, the hydraulic system of loosing core and die casting machine integration can lead to when some systems suffer pollution such as dust, machine oil, the whole hydraulic circuit all can receive the pollution to damage the component, reduce hydraulic system's reliability.

Disclosure of Invention

An object of the embodiment of the application is to provide an auxiliary energy storage device, aim at solving among the prior art one set of hydraulic system of loosing core and die casting machine integration sharing, lead to the operation of loosing core and die casting machine action to be difficult to go on simultaneously, loose core inefficiency, and easily pollute hydraulic circuit's technical problem.

In order to achieve the purpose, the technical scheme adopted by the application is as follows: there is provided an auxiliary energy storage device comprising:

an energy storage assembly;

the energy storage oil way is communicated with the energy storage assembly, an oil outlet and an oil return port are formed in the energy storage oil way, and the oil outlet and the oil return port are used for being communicated with a core pulling system of a die casting machine;

the power pump set is communicated with the energy storage oil way and is used for providing a power source for the energy storage oil way;

the oil tank is communicated with the power pump set and the oil return port;

the controller, the controller with the energy storage subassembly the power pump group with the energy storage oil circuit is connected, is used for control follow of hydraulic oil in the energy storage subassembly the oil-out gets into the system of loosing core, or control the power pump group will hydraulic oil in the oil tank gets into through the oil-out the system of loosing core, or control the power pump group will hydraulic oil in the oil tank passes through the energy storage oil circuit gets into the energy storage subassembly.

Further, supplementary energy memory still includes diverging device, diverging device set up in the energy storage oil circuit, and with the energy storage subassembly the power pump group with the controller is connected, the controller control diverging device, in order to control follow of hydraulic oil in the energy storage subassembly the oil-out gets into the system of loosing core, or control the power pump group will hydraulic oil in the oil tank gets into through the oil-out the system of loosing core, or control the power pump group will hydraulic oil in the oil tank passes through the energy storage oil circuit gets into the energy storage subassembly.

Further, the flow dividing device comprises a two-position one-way electromagnetic valve and a three-position two-way electromagnetic valve, the two-position one-way electromagnetic valve is arranged between the oil outlet and the energy storage assembly, a first port of the three-position two-way electromagnetic valve is communicated with the energy storage assembly, a second port of the three-position two-way electromagnetic valve is communicated with the oil outlet, and a third port of the three-position two-way electromagnetic valve is communicated with the power pump set.

Further, the energy storage assembly comprises at least two high-pressure gas tanks and an oil cylinder, wherein the at least two high-pressure gas tanks are connected in parallel, and the oil cylinder is respectively communicated with the high-pressure gas tanks and the energy storage oil way.

Further, a pressure gauge and a pressure relief valve are arranged on the high-pressure gas tank; and/or

And the oil cylinder is provided with a pressure gauge.

Furthermore, one-way valves are arranged between the oil cylinder and the oil return port as well as between the oil cylinder and the oil tank.

Further, the power pump group comprises a motor direct-drive pump, a hydraulic drive pump and a filter assembly, the motor direct-drive pump is communicated with the oil tank, the filter assembly is arranged between the motor direct-drive pump and the hydraulic drive pump, and the hydraulic drive pump is communicated with the energy storage oil way.

Further, a filtering assembly is arranged between the oil return port and the oil tank.

Further, the auxiliary energy storage device further comprises a cooler, wherein the cooler is arranged on one side of the oil tank and used for cooling the hydraulic oil in the oil tank.

Further, an overflow device is arranged on the energy storage oil way, and when the pressure in the energy storage oil way is greater than a preset pressure value, the overflow device is used for relieving the pressure of the energy storage oil way.

The application provides an auxiliary energy storage device's beneficial effect lies in: compared with the prior art, the auxiliary energy storage device has the advantages that the oil outlet and the oil return port are communicated with the core pulling system of the die casting machine through the energy storage assembly, the energy storage oil way, the power pump set, the oil tank and the controller, the oil outlet and the oil return port are completely independent of the hydraulic system of the die casting machine, the controller controls the oil supply of the hydraulic oil in the energy storage assembly to the core pulling system from the oil outlet, or the controller controls the power pump set to supply the hydraulic oil in the oil tank to the core pulling system through the oil outlet, the use process cannot influence the operation of a hydraulic loop of the die casting machine body, the working process cannot conflict with the working procedure of the die casting machine body, the production procedures are saved, the production period is shortened, the production efficiency of a die casting unit is improved, meanwhile, the circulation between the oil ways does not exist between, the purity of hydraulic oil in the energy storage device and hydraulic oil of the die casting machine body is guaranteed, and the service life of the auxiliary energy storage device is prolonged.

Drawings

In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the embodiments or the prior art descriptions will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.

FIG. 1 is a schematic diagram of an auxiliary energy storage device provided in an embodiment of the present application;

FIG. 2 is a schematic view of the auxiliary energy storage device of FIG. 1;

FIG. 3 is a hydraulic schematic of an auxiliary energy storage device provided by an embodiment of the present application;

FIG. 4 is a schematic flow diagram of hydraulic oil from an auxiliary energy storage device provided by an embodiment of the present application;

FIG. 5 is another schematic flow diagram of hydraulic oil from an auxiliary energy storage device provided by an embodiment of the present application;

fig. 6 is a schematic flow diagram of hydraulic oil of an auxiliary energy storage device according to an embodiment of the present application.

Reference numerals referred to in the above figures are detailed below:

1-an energy storage assembly; 2-a filter assembly; 3-a controller; 4-a power pump set; 5-an oil tank; 6-energy storage oil way; 7-a cooler; 8-two-position single-way electromagnetic valve; 9-three-position two-way electromagnetic valve; 10-an overflow device; 11-pressure gauge; 12-a pressure relief valve;

101-a high pressure gas tank; 102-oil cylinder;

a P-oil outlet; t-oil return port;

the arrows in the figure indicate the direction of the hydraulic oil flow.

Detailed Description

In order to make the technical problems, technical solutions and advantageous effects to be solved by the present application clearer, the present application is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present application and are not intended to limit the present application.

It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or be indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or be indirectly connected to the other element.

It will be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like, as used herein, refer to an orientation or positional relationship indicated in the drawings that is solely for the purpose of facilitating the description and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be considered as limiting the present application.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present application, "a plurality" means two or more unless specifically limited otherwise.

In order to explain the technical solutions of the present application, the following detailed descriptions are made with reference to specific drawings and examples.

As shown in fig. 1 to 6, an embodiment of the present application provides an auxiliary energy storage device, including an energy storage assembly 1, an energy storage oil path 6, a power pump set 4, an oil tank 5 and a controller 3, where the energy storage oil path 6 is communicated with the energy storage assembly 1, the energy storage oil path 6 is provided with an oil outlet P and an oil return port T, the oil outlet P and the oil return port T are used for communicating with a core pulling system of a die casting machine, and are used for supplying oil to the core pulling system and receiving oil return; the power pump set 4 is communicated with the energy storage oil way 6 and is used for providing a power source for the energy storage oil way 6; the oil tank 5 is communicated with the power pump set 4 and the oil return port T; the controller 3 with energy storage subassembly 1 power pump package 4 with energy storage oil circuit 6 is connected, is used for control the follow of hydraulic oil in the energy storage subassembly 1 oil-out P gets into the system of loosing core, or control power pump package 4 will hydraulic oil in the oil tank 5 gets into through oil-out P the system of loosing core, or control power pump package 4 will hydraulic oil in the oil tank 5 passes through energy storage oil circuit 6 gets into energy storage subassembly 1.

The auxiliary energy storage device provided by the embodiment of the application is communicated with the core pulling system of the die casting machine through the energy storage assembly 1, the energy storage oil circuit 6, the power pump set 4, the oil tank 5 and the controller 3, and is completely independent of the hydraulic system of the die casting machine, the controller 3 controls the oil outlet P of the hydraulic oil in the energy storage assembly 1 to supply oil to the core pulling system, or the controller 3 controls the power pump set 4 to supply the oil to the core pulling system through the oil outlet P of the hydraulic oil in the oil tank 5, the use process can not influence the operation of a hydraulic loop of a die casting machine body, the working process can not conflict with the working procedure of the die casting machine body, the production working procedures are saved, the production period is shortened, the production efficiency of the die casting unit is improved, meanwhile, no oil circuit circulation exists between the hydraulic system of the device and the hydraulic system of the die, cross contamination is avoided, purity of hydraulic oil in the energy storage device and hydraulic oil of the die casting machine body is guaranteed, and service life of the auxiliary energy storage device is prolonged.

In some embodiments of this application, optionally, as shown in fig. 3 to 6, supplementary energy memory still includes diverging device, diverging device set up in energy storage oil circuit 6, and with energy storage subassembly 1 power pump package 4 with controller 3 connects, controller 3 control diverging device, in order to control follow of hydraulic oil in energy storage subassembly 1 oil-out P gets into the system of loosing core, or control power pump package 4 will hydraulic oil in the oil tank 5 gets into through oil-out P loose core system, or control power pump package 4 will hydraulic oil in the oil tank 5 passes through energy storage oil circuit 6 gets into energy storage subassembly 1.

Optionally, as shown in fig. 3 to 6, the flow dividing device includes a two-position one-way solenoid valve 8 and a three-position two-way solenoid valve 9, the two-position one-way solenoid valve 8 is disposed between the oil outlet P and the energy storage assembly 1, a first port of the three-position two-way solenoid valve 9 is communicated with the energy storage assembly 1, a second port of the three-position two-way solenoid valve 9 is communicated with the oil outlet P, and a third port of the three-position two-way solenoid valve 9 is communicated with the power pump group 4.

In this embodiment, the supplementary energy memory of this application uses on the die casting machine, and supplementary energy memory is two kinds of fuel feeding modes altogether, corresponds the work of loosing core and the work of adjustment mould of the system of loosing core of die casting machine respectively, and the work of loosing core to the system of loosing core of die casting machine carries out high pressure fuel feeding flow and does:

as shown in fig. 4, when the die casting machine begins to perform core pulling work, the energy storage assembly 1 completes energy storage in advance, the controller 3 controls the two-position one-way solenoid valve 8 to be opened, the oil cylinder 102 of the energy storage assembly 1 is communicated with the oil outlet P, high-pressure hydraulic oil outwards released by the energy storage assembly 1 enters the core pulling system, the core pulling system is driven to perform core pulling, in addition, the hydraulic oil flowing back from the core pulling system can directly enter the oil tank 5 through the oil return port T, and at the moment, the filtering assembly 2 can be arranged in an oil path of oil return for filtering.

As shown in fig. 5, after the core pulling operation of the die casting machine is completed, the controller 3 controls the two-position one-way solenoid valve 8 to be closed, controls the three-position two-way solenoid valve 9 to be powered on and opened, connects the first port and the third port of the three-position two-way solenoid valve 9, enables the energy storage assembly 1 to be communicated with the power pump unit 4 through an oil path, the controller 3 controls the power pump unit 4 to be started, pressurized hydraulic oil enters the oil cylinder 102 of the energy storage assembly 1 through the check valve, so that gas in the high-pressure gas tank 101 of the energy storage assembly 1 is compressed for storing energy, when the gas pressure in the high-pressure gas tank 101 is detected to reach a certain threshold value, namely, the energy storage is completed, the controller 3 controls the three-position two-way.

In the process of adjusting the die, the working flow of directly supplying oil by using the power pump set 4 is as follows:

as shown in fig. 6, when the die casting machine starts to perform die adjustment, the controller 3 controls the three-position two-way solenoid valve 9 to be powered on and opened, the second port and the third port of the three-position two-way solenoid valve 9 are switched on, so that the oil outlet P is communicated with the power pump unit 4 through an oil path, the controllable power pump unit 4 directly supplies oil to the core pulling system, and the core pulling system controls related components to try to interact with the installation position of a mold core, so that the mold position and the core pulling system position can be well corresponded. Since no actual core-pulling operation is performed in this process, too high operating pressure is not required.

After the die casting machine finishes adjusting the die, the controller 3 controls the three-position two-solenoid valve to be powered off, controls the power pump set 4 to stop outputting, and waits for the core pulling work of the die casting machine to start.

In some embodiments of the present application, optionally, as shown in fig. 1 and fig. 2, the energy storage assembly 1 includes at least two high pressure gas tanks 101 and one oil cylinder 102, at least two high pressure gas tanks 101 are arranged in parallel, and the oil cylinder 102 is respectively communicated with the high pressure gas tanks 101 and the energy storage oil path 6. Certainly, the high-pressure gas tank 101 can also be provided with three or four, and the like, when the device is used, the power pump unit 4 works to enable the pressure in the energy storage oil path 6 to rise, and the piston in the oil cylinder 102 is pushed to move, so that gas is compressed into the high-pressure gas tank 101, and the energy storage effect is achieved.

In some embodiments of the present application, optionally, as shown in fig. 2, a pressure gauge 11 and a pressure relief valve 12 are provided on the high-pressure gas tank 101; and/or a pressure gauge 11 is arranged on the oil cylinder 102.

Optionally, a check valve is arranged between the oil cylinder 102 and the oil return port T and between the oil tank 5 and the oil return port T.

In this embodiment, the pressure gauge 11 is provided to facilitate real-time monitoring of the pressure in the high-pressure gas tank 101 and the pressure in the oil cylinder 102, and meanwhile, the pressure gauge 11 may be provided in the energy storage oil path 6, and in addition, the pressure relief valve 12 may be selected from a manual pressure relief valve 12 and an electric pressure relief valve 12 to facilitate inspection and maintenance of the high-pressure gas tank 101.

In some embodiments of the present application, optionally, the power pump unit 4 includes a motor direct-drive pump, a hydraulic drive pump and a filter assembly 2, the motor direct-drive pump is communicated with the oil tank 5, the filter assembly 2 is disposed between the motor direct-drive pump and the hydraulic drive pump, and the hydraulic drive pump is communicated with the energy storage oil path 6. During the use, the inside motor directly drives the pump and extracts hydraulic oil from oil tank 5 at first in power pump package 4, and hydraulic oil reaches the hydraulic drive pump after filter assembly 2, drives hydraulic drive pump, directly returns oil tank 5 through filter assembly 2 at last. The indirect driving mode ensures that the hydraulic oil is continuously filtered when the pump set works, and the cleanness of the hydraulic oil is ensured.

In some embodiments of the present application, optionally, as shown in fig. 3 to 6, a filter assembly 2 is disposed between the oil return port T and the oil tank 5. The filter assembly 2 is arranged in an oil way of oil return, so that hydraulic oil flowing back from the core-pulling system enters the oil tank 5 through the filter assembly 2, the cleanness of the hydraulic oil is guaranteed, and the hydraulic oil in the oil tank 5 is prevented from being polluted.

In some embodiments of the present application, optionally, as shown in fig. 1, the auxiliary energy storage device further includes a cooler 7, and the cooler 7 is disposed on one side of the oil tank 5 and is used for cooling the hydraulic oil in the oil tank 5. The cooler 7 can cool the hydraulic oil in the oil tank 5, and ensures that the hydraulic system of the energy storage device works at a proper temperature.

In some embodiments of the present application, optionally, an overflow device 10 is disposed on the energy-storage oil path 6, and when the pressure in the energy-storage oil path 6 is greater than a preset pressure value, the overflow device 10 is configured to depressurize the energy-storage oil path 6. The overflow device 10 is arranged between the output elements such as the power pump set 4 and the energy storage assembly 1 and an oil way for returning oil, and when the pressure is overlarge, oil is discharged and the pressure is relieved, so that the safety performance of the oil-return device is improved. Optionally, the overflow device 10 is an overflow valve.

To sum up, the auxiliary energy storage device provided by the embodiment of the application enables the oil outlet and the oil return port to be communicated with the core pulling system of the die casting machine through the arrangement of the energy storage assembly, the energy storage oil path, the power pump assembly, the oil tank and the controller, and is completely independent of the hydraulic system of the die casting machine, the controller controls the oil outlet of the hydraulic oil in the energy storage assembly to supply oil to the core pulling system, or the controller controls the power pump assembly to supply oil to the core pulling system through the oil outlet of the hydraulic oil in the oil tank, the use process can not affect the operation of a hydraulic loop of the die casting machine body, the working process can not conflict with the working procedure of the die casting machine body, the production procedures are saved, the production period is reduced, the production efficiency of the die casting unit is improved, meanwhile, no oil path exists between the hydraulic system of the device, the purity of hydraulic oil and die casting machine body hydraulic oil in the energy memory has been guaranteed, and energy memory's life is assisted in the extension, and in addition, the input oil pressure of the system of loosing core can be promoted by a wide margin to the setting of energy storage component, promotes the work of the system of loosing core and exerts power and speed, effectively shortens the time of loosing core, lock pin, promotes the production efficiency of die-casting unit and the qualification rate of core product.

The above description is only exemplary of the present application and should not be taken as limiting the present application, as any modification, equivalent replacement, or improvement made within the spirit and principle of the present application should be included in the protection scope of the present application.