阅读说明：本技术 一种圆盘类铸件上料机构 (Disc type foundry goods feed mechanism ) 是由 张继东 孙帅 刘梦艳 何涛 郁贤峰 于 2020-12-02 设计创作，主要内容包括：本发明公开了一种圆盘类铸件上料机构,涉及上料设备领域,包括圆盘类铸件、震动台、料斗、螺旋送料轨道和检错机构,通过设置震动台、料斗和螺旋送料轨道,实现上料,在螺旋送料轨道一侧安装用以检测不合格的圆盘类铸件并将其挑出的检错机构,使得直径相同厚度不同的圆盘类铸件混料出现在振动盘的料斗内时,经过螺旋送料轨道输送遇到挡板后,挡板转动一定角度,红外接收器接收到红外发射器发射的光线,处理器反馈信号并启动电机和第一液压杆,从而将其挑出,避免了现有技术中因混料造成后道工序安装错零件、停线的问题,解决了需要人工进行干预挑出,而混料是偶然事件,无法合理安排员工的问题。(The invention discloses a disc casting feeding mechanism, which relates to the field of feeding equipment and comprises a disc casting, a vibration table, a hopper, a spiral feeding track and an error detection mechanism, wherein the vibration table, the hopper and the spiral feeding track are arranged to realize feeding, the error detection mechanism used for detecting unqualified disc castings and picking the unqualified disc castings is arranged on one side of the spiral feeding track, when disc casting mixed materials with the same diameter and different thicknesses are mixed in the hopper of a vibration disc, the disc castings are conveyed by the spiral feeding track to meet a baffle plate, the baffle plate rotates for a certain angle, an infrared receiver receives light rays emitted by an infrared emitter, a processor feeds back signals and starts a motor and a first hydraulic rod to pick the disc castings, the problems of wrong part installation and wire stop in the subsequent process caused by the mixed materials in the prior art are solved, the problem that manual intervention and picking is required, and the mixed materials are accidental events is solved, the staff can not be reasonably arranged.)

1. A feeding mechanism for disc castings is characterized by comprising a disc casting (18), a vibration table (1), a hopper (2), a spiral feeding track (3) and an error detection mechanism (4);

the hopper (2) is arranged above the vibration table (1);

one end of the spiral feeding track (3) penetrates through the inner wall of the hopper (2) and is in contact with the bottom of the hopper (2), the other end of the spiral feeding track is spirally distributed along the outer wall of the hopper (2), and a counting device (5) is arranged at the discharge end of the spiral feeding track (3);

the error detection mechanism (4) is arranged on one side of the spiral feeding track (3) and used for detecting and picking out unqualified disc castings (18);

the disc casting (18) comprises a disc-shaped main body (19) and circular grooves (20) arranged on the upper end surface and the lower end surface of the main body.

2. The disc type casting feeding mechanism as claimed in claim 1, wherein: the counting device (5) is specifically an infrared counter and is arranged on the side wall of the discharge end of the spiral feeding track (3).

3. The disc type casting feeding mechanism as claimed in claim 1, wherein: the error detection mechanism (4) comprises a height-adjustable workbench (6), a vertical frame (7) is arranged on the workbench (6), the lower end of the vertical frame (7) is rotatably connected with a baffle (8), an infrared receiver (9) is installed at the cantilever end of the vertical frame (7), an infrared transmitter (10) is installed on the inner side of the vertical arm end of the vertical frame (7), and a processor (11) is installed on the outer side of the vertical arm end of the vertical frame (7);

the utility model discloses a hydraulic pressure pump, including workstation (6), first hydraulic stem (12) of workstation (6) lower extreme installation, workstation (6) is passed and motor (13) are installed to first hydraulic stem (12) upper end, the one end of output shaft bull stick (14) of motor (13), formula sucking disc (15) are inhaled to magnetism is installed to bull stick (14) other end below, the diameter of formula sucking disc (15) is inhaled to magnetism is less than circular slot (20) diameter.

4. The disc type casting feeding mechanism as claimed in claim 3, wherein: the workbench (6) is also provided with an unqualified product bin (16), and four second hydraulic rods (17) with the same structure are arranged below the workbench (6).

5. The use method of the disc type casting feeding mechanism in claim 4 is characterized in that: the method comprises the following steps:

s1, starting the vibration table (1) to convey the disc castings (18) along the spiral feeding track (3);

s2, when the size of the product is qualified, the baffle (8) is in a vertical state, the infrared receiver (9) cannot receive light rays emitted by the infrared emitter (10), the processor (11) does not feed back the light rays, the disc type casting (18) is conveyed along the spiral feeding rail (3), and the infrared counter arranged on the side wall of the discharging end of the spiral feeding rail (3) counts qualified discharging pieces;

s3, when the size of the product is not qualified, the baffle (8) rotates for a certain angle after encountering the baffle (8), the infrared receiver (9) receives light rays emitted by the infrared emitter (10), and the processor (11) feeds back a signal and starts the motor (13) and the first hydraulic rod (12);

s4, starting a motor (13), enabling a rotating rod (14) to rotate, enabling a first hydraulic rod (12) to move downwards, enabling a magnetic suction type sucker (15) to suck a circular groove (20) of the disc casting (18), enabling the first hydraulic rod (12) to move upwards, enabling the rotating rod (14) to rotate, and enabling the magnetic suction type sucker (15) to suck the disc casting (18) into a unqualified product material box (16).

Technical Field

The invention relates to the field of feeding equipment, in particular to a feeding mechanism for a disc casting.

Background

Among the prior art, the material loading to disc class foundry goods adopts artifical sequencing material loading more, waste time and great to artifical demand, and certain danger has, consequently, vibration dish material loading technique appears, but to the different disc class foundry goods of the same thickness of diameter, if the compounding appears in the hopper of vibration dish, cause the wrong part of back process installation easily, lead to the stop wire, consequently, need the manual work to intervene and choose, and the compounding is accident, consequently, the staff of unable rational arrangement, consequently, need provide a disc class foundry goods feed mechanism and solve above-mentioned problem.

Disclosure of Invention

In order to solve the technical problems, the invention provides the following technical scheme:

a feeding mechanism for disc castings comprises a disc casting, a vibration table, a hopper, a spiral feeding track and an error detection mechanism;

the hopper is arranged above the vibration table;

one end of the spiral feeding track penetrates through the inner wall of the hopper and is in contact with the bottom of the hopper, the other end of the spiral feeding track is spirally distributed along the outer wall of the hopper, and a counting device is arranged at the discharge end of the spiral feeding track;

the error detection mechanism is arranged on one side of the spiral feeding track and used for detecting unqualified disc castings and picking out the unqualified disc castings;

the disc casting comprises a disc-shaped main body and circular grooves formed in the upper end face and the lower end face of the main body.

Preferably, the counting device is specifically an infrared counter and is mounted on the side wall of the discharge end of the spiral feeding track.

Preferably, the error detection mechanism comprises a height-adjustable workbench, a vertical frame is arranged on the workbench, the lower end of the vertical frame is rotatably connected with a baffle, an infrared receiver is mounted at the cantilever end of the vertical frame, an infrared transmitter is mounted at the inner side of the vertical arm end of the vertical frame, and a processor is mounted at the outer side of the vertical arm end of the vertical frame;

the utility model discloses a hydraulic press, including workstation, motor, output shaft, bull stick, the first hydraulic stem of workstation lower extreme installation, first hydraulic stem upper end passes the workstation and installs the motor, the one end of the output shaft bull stick of motor, the formula sucking disc is inhaled to install magnetism below the bull stick other end, the diameter of inhaling the formula sucking disc is less than the circular slot diameter.

Preferably, the workbench is also provided with an unqualified product bin, and four second hydraulic rods with the same structure are arranged below the workbench.

A use method of a disc casting feeding mechanism comprises the following steps:

s1, starting a vibration table to convey the disc castings along the spiral feeding track;

s2, when the size of the product is qualified, the baffle is in a vertical state, the infrared receiver cannot receive light rays emitted by the infrared emitter, the processor does not feed back the light rays, the disc type casting is conveyed along the spiral feeding track, and the infrared counter arranged on the side wall of the discharge end of the spiral feeding track counts qualified blanking pieces;

s3, when the product is unqualified in size, the baffle rotates for a certain angle after encountering the baffle, the infrared receiver receives light rays emitted by the infrared emitter, and the processor feeds back signals and starts the motor and the first hydraulic rod;

s4, a motor is started, a rotating rod rotates, a first hydraulic rod moves downwards, a magnetic suction type sucker sucks the circular groove of the disc casting, the first hydraulic rod moves upwards, the rotating rod rotates, and the magnetic suction type sucker sucks the disc casting to the unqualified product bin.

The invention has the beneficial effects that: through setting up the shaking table, hopper and spiral pay-off track, realize the material loading, at spiral pay-off track side-mounting error detection mechanism that is used for detecting unqualified disc class foundry goods and choose it out, when making the different disc class foundry goods compounding of the same thickness of diameter appear in the hopper of vibration dish, meet the baffle after spiral pay-off track is carried, the baffle rotates certain angle, infrared receiver receives the light of infrared transmitter transmission, treater feedback signal and starter motor and first hydraulic stem, thereby choose it out, avoided leading to the fact the wrong part of back process installation because of the compounding among the prior art, the problem of shut down, it needs artifical intervention to choose to have solved, and the compounding is accident, the problem of unable reasonable arrangement staff.

Drawings

Fig. 1 and 2 are schematic structural diagrams of the present invention at different angles.

FIG. 3 is a schematic diagram of the error detection mechanism of the present invention.

Fig. 4 is a schematic structural view of a part of fig. 3.

Fig. 5 is a schematic structural view of a disc-type casting according to the present invention.

The device comprises a vibration table, a hopper, a spiral feeding track, a 4-error detection mechanism, a counting device, a working table, a vertical frame, a baffle, an infrared receiver, a 10-infrared receiver, a processor, a 12-first hydraulic rod, a 13-motor, a 14-rotating rod, a 15-magnetic suction cup, a 16-unqualified product bin, a 17-second hydraulic rod, a 18-disc casting, a 19-main body and a 20-circular groove, wherein the vibration table is arranged at 1 part, the hopper is arranged at 2 part, the spiral feeding track is arranged at 3 part, the error detection mechanism is arranged at 4 part, the counting device is arranged at 5 part.

Detailed Description

In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.

Examples

As shown in fig. 1 to 5, a disc type casting feeding mechanism comprises a disc type casting 18, a vibration table 1, a hopper 2, a spiral feeding track 3 and an error detection mechanism 4;

the hopper 2 is arranged above the vibration table 1;

one end of the spiral feeding track 3 penetrates through the inner wall of the hopper 2 and is in contact with the bottom of the hopper 2, the other end of the spiral feeding track is spirally distributed along the outer wall of the hopper 2, and a counting device 5 is arranged at the discharge end of the spiral feeding track 3;

the error detection mechanism 4 is arranged on one side of the spiral feeding track 3 and used for detecting and picking out unqualified disc castings 18;

the disc casting 18 includes a disc-shaped main body 19 and circular grooves 20 formed in upper and lower end surfaces thereof.

In this embodiment, the counting device 5 is specifically an infrared counter, and is installed on a sidewall of the discharge end of the spiral feeding rail 3.

In this embodiment, the error detection mechanism 4 includes a height-adjustable workbench 6, a vertical frame 7 is disposed on the workbench 6, a baffle 8 is rotatably connected to the lower end of the vertical frame 7, an infrared receiver 9 is mounted at the cantilever end of the vertical frame 7, an infrared transmitter 10 is mounted at the inner side of the vertical arm end of the vertical frame 7, and a processor 11 is mounted at the outer side of the vertical arm end of the vertical frame 7;

6 hydraulic stem 12 of lower extreme installation of workstation, 12 upper ends of first hydraulic stem pass workstation 6 and install motor 13, the output shaft of motor 13 is connected the one end of bull stick 14, formula sucking disc 15 is inhaled to magnetism is installed to 14 other end belows of bull stick, the diameter of formula sucking disc 15 is less than the circular slot 20 diameter to magnetism.

In this embodiment, a defective product bin 16 is further disposed on the workbench 6, and four second hydraulic rods 17 having the same structure are disposed below the workbench 6.

The use method of the disc casting feeding mechanism comprises the following steps:

s1, starting the vibration table 1 to convey the disc type castings 18 along the spiral feeding track 3;

s2, when the size of the product is qualified, the baffle 8 is in a vertical state, the infrared receiver 9 cannot receive light rays emitted by the infrared emitter 10, the processor 11 does not feed back the light rays, the disc type casting 18 is conveyed along the spiral feeding track 3, and the infrared counter arranged on the side wall of the discharge end of the spiral feeding track 3 counts qualified blanking pieces;

s3, when the size of the product is not qualified, the baffle 8 rotates for a certain angle after encountering the baffle 8, the infrared receiver 9 receives light rays emitted by the infrared emitter 10, and the processor 11 feeds back signals and starts the motor 13 and the first hydraulic rod 12;

s4, starting the motor 13, enabling the rotating rod 14 to rotate, enabling the first hydraulic rod 12 to move downwards, enabling the first hydraulic rod 12 to move upwards after the magnetic suction type suction cup 15 sucks the circular groove 20 of the disc casting 18, enabling the rotating rod 14 to rotate, and enabling the magnetic suction type suction cup 15 to suck the disc casting 18 into the unqualified product bin 16.

The method comprises the following steps of 1-a vibration table, 2-a hopper, 3-a spiral feeding track, 4-an error detection mechanism, 5-a counting device, 6-a workbench, 7-a vertical frame, 8-a baffle, 9-an infrared receiver, 10-an infrared receiver, 11-a processor, 12-a first hydraulic rod, 13-a motor, 14-a rotating rod, 15-a magnetic suction cup, 16-a defective product bin, 17-a second hydraulic rod, 18-a disc casting, 19-a main body and 20-a circular groove.

According to the invention, the error detection mechanism for detecting the unqualified disc castings and picking the unqualified disc castings is arranged on one side of the spiral feeding track, so that when the mixed materials of the disc castings with the same diameter and different thicknesses are in the hopper of the vibrating disc, the mixed materials are conveyed by the spiral feeding track and meet the baffle plate, the baffle plate rotates for a certain angle, the infrared receiver receives light rays emitted by the infrared emitter, the processor feeds back signals and starts the motor and the first hydraulic rod, and then the mixed materials are picked out.

It will be appreciated by those skilled in the art that the invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The embodiments disclosed above are therefore to be considered in all respects as illustrative and not restrictive. All changes which come within the scope of or equivalence to the invention are intended to be embraced therein.