Production method of germinated brown rice, germinated brown rice powder and meal replacement powder

文档序号：1028327 发布日期：2020-10-30 浏览：19次中文

阅读说明：本技术 发芽糙米及发芽糙米粉及代餐粉的生产方法 (Production method of germinated brown rice, germinated brown rice powder and meal replacement powder ) 是由陈沁滨于 2019-04-29 设计创作，主要内容包括：本发明公开了发芽糙米,及发芽糙米粉,及代餐粉的生产方法,发芽糙米通过品种挑选,进行色选,选择合适的糙米进行智能发芽,将发芽的糙米进行烘干制成发芽糙米,发芽糙米粉通过对发芽糙米进行粗粉碎,之后对发芽糙米粉挤压膨化,最后再进行超细微粉碎,过100-120目筛制成,代餐粉是对谷物进行粗粉碎后再挤压膨化后再超细微粉碎,过100目筛后与发芽糙米粉混合,添加一定的调料均匀搅拌包装；与普通的大米相比,发芽糙米维他命、矿物质与膳食纤维的含量更丰富,通过发芽糙米粉与谷物按一定的比例混合可以得到一种膳食平衡的代餐粉,可以解决目前人们在饮食过程中营养不良的问题。(The invention discloses germinated brown rice, germinated brown rice powder and a production method of meal replacement powder, wherein the germinated brown rice is subjected to color selection through variety selection, proper brown rice is selected for intelligent germination, the germinated brown rice is dried to be prepared into the germinated brown rice, the germinated brown rice powder is subjected to coarse crushing, then the germinated brown rice powder is extruded and puffed, finally superfine crushing is carried out, the germinated brown rice powder is prepared by sieving with a sieve of 100 meshes and 120 meshes, the meal replacement powder is prepared by carrying out coarse crushing on grains, then extruding and puffing, then superfine crushing, sieving with a sieve of 100 meshes, mixing with the germinated brown rice powder, adding a certain seasoning, uniformly stirring and packaging; compared with common rice, the germinated brown rice is rich in vitamins, minerals and dietary fibers, and the meal replacement powder with balanced diet can be obtained by mixing the germinated brown rice powder and grains according to a certain proportion, so that the problem of malnutrition of people in the diet process at present can be solved.)

1. A production method of germinated brown rice is characterized by comprising the following steps:

step S1: selecting brown rice, wherein the selected brown rice is high-quality late japonica rice which is naturally aired and dried and stored at normal temperature;

step S2: performing color sorting on the brown rice selected in the step S1 by using a color sorting grader to remove broken rice grains;

step S3: carrying out intelligent germination on the brown rice subjected to color selection in the step S2 by using an intelligent germination tank;

step S4: and (4) drying the germinated brown rice in the step (S3) to ensure that the moisture content of the germinated brown rice is less than or equal to 14%.

2. The method for producing germinated brown rice according to claim 1, wherein the method comprises the steps of: the color sorting grader in the step S2 is a single-layer belt type color CCD color sorter.

3. The method for producing germinated brown rice according to claim 1, wherein the method comprises the steps of: the intelligent germination in the step S3 is performed by putting the brown rice subjected to the color selection in the step S2 into an intelligent germination tank for germination.

4. The process of claim 1, wherein the drying step S4 is performed in a sealed environment with a low noise and high temperature resistant axial fan and an automatic temperature control system.

5. A production method of germinated brown rice powder is characterized by comprising the following steps:

step A: coarsely pulverizing germinated brown rice with a common pulverizer, and sieving with a 40-mesh sieve;

and B: b, adding 5% of water by mass into the germinated brown rice which is coarsely crushed in the step A, uniformly stirring, and finally extruding and puffing by a double-screw extruder;

and C: b, drying the extruded and puffed germinated brown rice in the step B by using a crawler-type constant-temperature electric heating dryer;

step D: c, cooling the germinated brown rice dried in the step C by air cooling until the temperature of the germinated brown rice is cooled to 25 ℃;

Step E: and D, performing superfine grinding on the germinated brown rice subjected to air cooling in the step D by adopting an airflow grinder, and sieving the ground germinated brown rice by using a 100-mesh and 120-mesh sieve to obtain the germinated brown rice powder.

6. The method for producing germinated brown rice flour according to claim 5, wherein: the specific setting mode of the temperature in the twin-screw extruder in the step B is that the heating 1 module is set to be 50 ℃, the heating 2 module is set to be 130 ℃, and the heating 3 module is set to be 160 ℃; and C, controlling the water content of the germinated brown rice to be less than or equal to 5% after drying in the step C.

7. A production method of meal replacement powder is characterized in that: comprises the following components in parts by weight: the formula comprises germinated brown rice, oat 15g, red bean 12g, black bean 7g, soybean 7g, black rice 8g, poria cocos 2g, red date 10g, donkey-hide gelatin 2g, inulin 3g, fish collagen 2g, soybean isoflavone 2g, crystal sugar 10g and water several g; the method specifically comprises the following steps:

mixing 12g of red beans, 7g of black beans and 7g of soybeans with germinated brown rice according to a ratio of 1: 2, coarsely crushing, sieving with a 40-mesh sieve, adding water with a mass ratio of 5%, and uniformly stirring;

then the raw materials are put into a double-screw bulking machine one by one for extrusion and bulking,

wherein the temperature of the heating 1 module of the double-screw bulking machine is set to be 50 ℃, the temperature of the heating 2 module is set to be 140 ℃, the temperature of the heating 3 module is set to be 165 ℃,

Finally, drying and cooling the puffed raw materials to 25 ℃ and the water content is less than or equal to 5%, performing superfine grinding, and sieving by a 100-mesh sieve;

then, coarsely crushing 15g of oat and 8g of black rice, sieving by a 40-mesh sieve, adding water with the mass ratio of 5%, uniformly stirring, putting into a double-screw extruder one by one for extrusion and puffing,

wherein the temperature of the heating 1 module of the double-screw bulking machine is set to be 50 ℃, the temperature of the heating 2 module is set to be 130 ℃, the temperature of the heating 3 module is set to be 160 ℃,

then drying and cooling the puffed raw material to 25 ℃ and the water content is less than or equal to 5 percent, superfine grinding the raw material, and sieving the raw material by a 100-mesh sieve;

then 2g of tuckahoe, 10g of red date and 2g of donkey-hide gelatin are dried by a crawler-type constant temperature electric heating dryer, sieved by a 80-mesh sieve and coarsely crushed,

wherein the drying temperature is set to be 75-80 ℃, and the drying time is 45-60 minutes;

coarsely crushing 10g of rock sugar, and sieving with a 80-mesh sieve;

and then mixing and finely crushing 15g of superfine crushed oat, 12g of red bean, 7g of black bean, 7g of soybean, 8g of black rice, 2g of tuckahoe, 10g of red date, 2g of donkey-hide gelatin and 10g of rock sugar with 2g of fish collagen peptide, 3g of inulin and 2g of soybean isoflavone, sieving the mixture by a 100-mesh sieve, and then uniformly stirring the mixture to prepare meal replacement powder.

8. A production method of meal replacement powder is characterized in that: comprises the following components in parts by weight: the food comprises a plurality of grams of germinated brown rice, 8 grams of black sesame, 2 grams of walnut, 10 grams of oat, 6 grams of black bean, 6 grams of soybean, 6 grams of black rice, 5 grams of gordon euryale seed, 5 grams of lily, 5 grams of common yam rhizome, 3 grams of mulberry, 5 grams of black glutinous rice, 4 grams of wheat germ, 3 grams of inulin, 2 grams of rhizoma polygonati, 10 grams of rock candy and a plurality of grams of water; the method specifically comprises the following steps:

Mixing 6g of black beans, 6g of soybeans, 5g of gordon euryale seeds and 5g of common yam rhizome with germinated brown rice according to a ratio of 1: 2, coarsely crushing, sieving by a 40-mesh sieve, adding water with a mass ratio of 5%, and uniformly stirring;

then the raw materials are put into a double-screw bulking machine one by one to be extruded and bulked,

the temperature of the double-screw bulking machine is set to be 50 ℃, the temperature of the double-screw bulking machine is set to be 140 ℃, the temperature of the double-screw bulking machine is set to be 165 ℃, the temperature of the double-screw bulking machine is set to be 130 ℃, and the temperature of the double-screw bulking machine is set to be 160 ℃;

finally, drying and cooling the puffed raw materials to 25 ℃ and the water content is less than or equal to 5%, superfine grinding the materials, and sieving the materials by a 100-mesh sieve;

then 10g of oat, 6g of black rice and 5g of black glutinous rice are coarsely crushed, sieved by a 40-mesh sieve, added with water with the mass ratio of 5 percent, stirred uniformly and then put into a double-screw extruder one by one for extrusion and puffing,

wherein the heating 1 module of the double-screw bulking machine is set to be 50 ℃, the heating 2 module is set to be 130 ℃, and the heating 3 module is set to be 160 ℃;

drying and cooling the puffed raw material to 25 ℃ and the water content is less than or equal to 5 percent, performing superfine grinding, and sieving by a 100-mesh sieve;

then 5g of lily, 3g of mulberry, 2g of rhizoma polygonati and 2g of walnut are dried by a crawler-type constant temperature electric heating dryer, sieved by a 80-mesh sieve and coarsely crushed,

Wherein the drying temperature is set to be 75-80 ℃, and the drying time is 45-60 minutes;

then, frying 12g of black sesame seeds for 30-45 minutes at 120 ℃, coarsely crushing the black sesame seeds, and sieving the black sesame seeds with a 40-mesh sieve;

then coarsely crushing 10g of rock candy and 4g of wheat germ, and sieving by a 80-mesh sieve;

and finally, mixing 8g of coarsely crushed black sesame, 2g of walnut, 10g of oat, 6g of black bean, 6g of soybean, 6g of black rice, 5g of gordon euryale seed, 5g of lily, 5g of common yam rhizome, 3g of mulberry, 5g of black glutinous rice, 10g of rock sugar, 4g of wheat germ, 2g of rhizoma polygonati and 3g of inulin, finely crushing, sieving with a 100-mesh sieve, and uniformly stirring to prepare meal replacement powder.

9. A production method of meal replacement powder is characterized in that: comprises the following components in parts by weight: the germinated brown rice comprises dry gram, 8g of corn, 5g of kudzu root, 10g of buckwheat, 5g of medlar, 10g of oat, 5g of black bean, 5g of soybean, 5g of white kidney bean, 6g of gingko, 5g of sea buckthorn, 3g of pine nut kernel, 3g of balsam pear, 3g of cassia seed, 3g of chia seed, 3g of sunflower seed, 4g of L-arabinose and a plurality of grams of water; the method specifically comprises the following steps:

mixing 5g of black beans, 5g of soybeans and 5g of white kidney beans with germinated brown rice according to a ratio of 1: 2 respectively, performing coarse crushing, sieving with a 40-mesh sieve, adding water with a mass ratio of 5%, and uniformly stirring;

Then putting the raw materials into a double-screw extruder one by one for extrusion and expansion;

finally, drying and cooling the puffed raw materials to 25 ℃ and the water content is less than or equal to 5%, superfine grinding the materials, and sieving the materials by a 100-mesh sieve;

then 10g of oat, 10g of buckwheat and 8g of corn are coarsely crushed, sieved by a 40-mesh sieve, added with water with the mass ratio of 5 percent, stirred uniformly, put into a double-screw extruder one by one for extrusion and expansion,

wherein the heating 1 module of the double-screw bulking machine is set to be 50 ℃, the heating 2 module is set to be 130 ℃, and the heating 3 module is set to be 160 ℃;

then drying and cooling the puffed raw material to 25 ℃ and the water content is less than or equal to 5 percent, performing superfine grinding, and sieving by a 100-mesh sieve;

drying the 5g of kudzuvine root, 5g of medlar, 5g of sea-buckthorn, 6g of ginkgo and 3g of balsam pear by a crawler-type constant temperature electric heating dryer, and then sieving by a 80-mesh sieve for coarse crushing; wherein the drying temperature is set to be 75-80 ℃, and the drying time is 45-60 minutes.

Then frying 3g of pine nut kernel, 3g of cassia seed, 3g of chia seed and 3g of sunflower seed at 120 ℃ for 30-45 minutes, coarsely crushing, and sieving by a 40-mesh sieve;

And finally, mixing and finely crushing 5g of coarsely crushed black beans, 5g of soybeans, 5g of white kidney beans, 10g of oats, 10g of buckwheat, 8g of corns, 5g of kudzu roots, 5g of medlar, 5g of sea-buckthorns, 6g of gingkoes, 3g of bitter gourds, 3g of pine nuts, 3g of cassia seeds, 3g of chia seeds, 3g of sunflower seeds, 3g of inulin and 4g of L-arabinose, sieving by a 100-mesh sieve, and uniformly stirring to prepare meal replacement powder.

10. A production method of meal replacement powder is characterized in that: comprises the following components in parts by weight: germinated brown rice powder such as dried powder, semen Sesami Niger 12g, semen Juglandis 6g, semen Castaneae 8g, rhizoma Dioscoreae 10g, semen Sojae Atricolor 8g, semen glycines 9g, fructus Zizaniae Caduciflorae 10g, semen Nelumbinis 6g, DHA algae oil powder 3g, water several g and isomaltulose 8 g; the method specifically comprises the following steps:

mixing 8g of black beans, 9g of soybeans, 6g of lotus seeds and 10g of common yam rhizome with germinated brown rice according to a ratio of 1: 2 respectively, coarsely crushing, sieving by a 40-mesh sieve, adding water with a mass ratio of 5%, and uniformly stirring;

then the raw materials are put into a double-screw bulking machine one by one to be extruded and bulked,

Finally, drying and cooling the puffed raw materials to 25 ℃ and the water content is less than or equal to 5%, superfine grinding the materials, and sieving the materials by a 100-mesh sieve;

then, 10g of black rice is coarsely crushed and sieved by a 40-mesh sieve, water with the mass ratio of 5% is added, and the mixture is uniformly stirred and put into a double-screw extruder for extrusion and puffing; ,

wherein the heating 1 module of the double-screw bulking machine is set to be 50 ℃, the heating 2 module is set to be 130 ℃, and the heating 3 module is set to be 160 ℃;

then drying and cooling the puffed raw material to 25 ℃ and the water content is less than or equal to 5 percent, performing superfine grinding, and sieving by a 100-mesh sieve;

frying 12g of black sesame seeds at 120 ℃ for 30-45 minutes; drying 6g of walnuts and 8g of Chinese chestnuts by a crawler-type constant-temperature electrothermal dryer, wherein the drying temperature is set to be 75-80 ℃, the drying time is 45-60 minutes, then carrying out coarse crushing, and sieving by a 40-mesh sieve;

and finally, mixing 8g of the coarsely crushed black beans, 9g of soybeans, 6g of lotus seeds, 10g of common yam rhizome, 10g of black rice, 12g of black sesame seeds, 6g of walnuts and 8g of Chinese chestnuts with 3g of DHA algal oil powder and 8g of isomaltulose for fine crushing, sieving with a 100-mesh sieve, and uniformly stirring to prepare meal replacement powder.

Technical Field

The invention belongs to the field of food processing, and particularly relates to a production method of germinated brown rice, germinated brown rice powder and meal replacement powder.

Background

The brown rice is caryopsis of rice grains with outer protective skin layers and rice hulls removed from the rice grains, the inner protective skin layers (pericarp, seed coat and nucellar layer) are intact rice grains, and because crude fiber, bran wax and the like of the inner protective skin layers are more in taste and compact in texture, the brown rice is time-consuming to boil, but the brown rice has a remarkable weight-reducing effect. Compared with the common refined rice, the brown rice is richer in vitamin, mineral and dietary fiber, and is regarded as a green health food.

The germinated brown rice is a bud body of brown rice after germination until the bud length is proper, and mainly comprises two parts, namely a bud and endosperm with a skin layer. The germination method is that the brown rice is put under the conditions of sufficient moisture, proper temperature and sufficient oxygen, absorbs water and swells, embryo buds germinate, seed coats break through, and new individuals grow, and the essence of the germinated brown rice is an enzymolysis process that a large amount of enzymes such as amylase, protease, phytase and the like contained in the germinated brown rice are activated and released under certain physiological activity technological conditions and are converted into a free state from a combined state. The germinated brown rice is rich in nutrient substances and has various effects, and the meal replacement powder taking the germinated brown rice as the raw material has rich nutrient value and health care effect.

Disclosure of Invention

The invention aims to provide meal replacement powder mainly comprising germinated brown rice, and solves the problem that common meal replacement powder is difficult to achieve dietary balance.

A production method of germinated brown rice is characterized by comprising the following steps:

step S1: selecting brown rice, wherein the selected brown rice is high-quality late japonica rice which is naturally aired and dried and stored at normal temperature;

step S2: performing color sorting on the brown rice selected in the step S1 by using a color sorting grader to remove broken rice grains;

step S3: carrying out intelligent germination on the brown rice subjected to color selection in the step S2 by using an intelligent germination tank;

step S4: and (4) drying the germinated brown rice in the step (S3) to ensure that the water content of the germinated brown rice is less than or equal to 14 g.

Preferably, the color sorter in step S2 is a single-layer belt type color CCD color sorter.

Preferably, the smart germination in step S3 is performed by putting the brown rice subjected to the color selection in step S2 in a smart germination tank to perform a germination process.

Preferably, the drying in step S4 is performed in a CT-C series hot air circulation oven under a sealed environment with a low-noise high-temperature resistant axial flow fan and an automatic temperature control system.

A production method of germinated brown rice powder is characterized by comprising the following steps:

Step A: coarsely pulverizing germinated brown rice with a common pulverizer, and sieving with a 40-mesh sieve;

and B: adding 5g of water in mass ratio into the germinated brown rice coarsely crushed in the step A, uniformly stirring, and finally extruding and puffing by a double-screw extruder;

and C: b, drying the extruded and puffed germinated brown rice in the step B by using a crawler-type constant-temperature electric heating dryer;

step D: c, cooling the germinated brown rice dried in the step C by air cooling until the temperature of the germinated brown rice is cooled to 25 ℃;

step E: and D, performing superfine grinding on the germinated brown rice subjected to air cooling in the step D by adopting an airflow grinder, and sieving the ground germinated brown rice by using a 100-mesh and 120-mesh sieve to obtain the germinated brown rice powder.

Preferably, in the step B, the temperature of the module for heating 1 in the twin-screw extruder is set to 50 ℃, the temperature of the module for heating 2 is set to 130 ℃, and the temperature of the module for heating 3 is set to 160 ℃; and C, controlling the water content of the germinated brown rice to be less than or equal to 5g after drying in the step C.

A production method of meal replacement powder is characterized in that: comprises the following components in parts by weight: the formula comprises germinated brown rice, oat 15g, red bean 12g, black bean 7g, soybean 7g, black rice 8g, poria cocos 2g, red date 10g, donkey-hide gelatin 2g, inulin 3g, fish collagen 2g, soybean isoflavone 2g, crystal sugar 10g and water several g; the method specifically comprises the following steps:

Mixing 12g of red beans, 7g of black beans and 7g of soybeans with germinated brown rice according to a ratio of 1: 2, coarsely crushing, sieving with a 40-mesh sieve, adding water with a mass ratio of 5%, and uniformly stirring;

then the raw materials are put into a double-screw bulking machine one by one for extrusion and bulking,

finally, drying and cooling the puffed raw materials to 25 ℃ and the water content is less than or equal to 5%, performing superfine grinding, and sieving by a 100-mesh sieve;

then 2g of tuckahoe, 10g of red date and 2g of donkey-hide gelatin are dried by a crawler-type constant temperature electric heating dryer, sieved by a 80-mesh sieve and coarsely crushed,

wherein the drying temperature is set to be 75-80 ℃, and the drying time is 45-60 minutes.

Coarsely crushing 10g of rock sugar, and sieving with a 80-mesh sieve;

A production method of meal replacement powder is characterized in that: comprises the following components in parts by weight: the food comprises a plurality of grams of germinated brown rice, 8 grams of black sesame, 2 grams of walnut, 10 grams of oat, 6 grams of black bean, 6 grams of soybean, 6 grams of black rice, 5 grams of gordon euryale seed, 5 grams of lily, 5 grams of common yam rhizome, 3 grams of mulberry, 5 grams of black glutinous rice, 4 grams of wheat germ, 3 grams of inulin, 2 grams of rhizoma polygonati, 10 grams of rock candy and a plurality of grams of water; the method specifically comprises the following steps:

mixing 6g of black beans, 6g of soybeans, 5g of gordon euryale seeds and 5g of common yam rhizome with germinated brown rice according to a ratio of 1: 2, coarsely crushing, sieving by a 40-mesh sieve, adding water with a mass ratio of 5%, and uniformly stirring;