Automatic feeding equipment for product material pipe
阅读说明:本技术 一种产品料管自动上料设备 (Automatic feeding equipment for product material pipe ) 是由 韩海庆 袁熙浩 于 2020-06-11 设计创作,主要内容包括:本发明公开了一种产品料管自动上料设备,包括用于对堆叠存放的多个产品料管进行分离并释放最底部的产品料管的料管供给装置;用于承接被释放的产品料管并将其搬运至供料位的料管承接搬运装置;用于对位于供料位的产品料管进行定位的料管定位装置;用于依次推动被定位的产品料管中每层隔断上的产品,使每层隔断上的所有产品逐个脱出产品料管向上料位运动的产品推出装置;用于将运动至上料位的产品搬运至下游的生产位的产品上料搬运装置。本发明的整个上料过程基本无需人工参与,自动化程度高,极大的缩短了上料周期,满足了生产需求;且设备的各个装置布局紧凑,使整个占用空间小且性能稳定。(The invention discloses automatic product material pipe feeding equipment which comprises a material pipe supply device, a material pipe feeding device and a material pipe feeding device, wherein the material pipe supply device is used for separating a plurality of stacked and stored product material pipes and releasing the bottommost product material pipe; a tube receiving and conveying device for receiving the released product tube and conveying the product tube to a material supply position; the material pipe positioning device is used for positioning a product material pipe positioned at the material supply position; the product pushing device is used for sequentially pushing the products on each layer of partition in the positioned product material pipe so as to enable all the products on each layer of partition to be separated from the product material pipe one by one and move to the upper material level; a product infeed conveyor for conveying product moving to an upper level to a downstream production location. The whole feeding process basically does not need manual participation, the automation degree is high, the feeding period is greatly shortened, and the production requirement is met; and each device of the equipment is compact in layout, so that the whole occupied space is small and the performance is stable.)
1. According to the automatic feeding equipment for the product material pipe, multiple layers of partitions are arranged in the product material pipe at intervals, and multiple products are stored on each layer of partition; its characterized in that, product material pipe automatic feeding equipment includes:
a product tube supply device for separating a plurality of product tubes stacked and stored and releasing the bottommost product tube;
the material pipe receiving and conveying device is used for receiving the released product material pipe and conveying the product material pipe to a material supply position;
the material pipe positioning device is used for positioning the product material pipe positioned at the material supply position;
the product pushing device is used for sequentially pushing the products on each layer of partition in the positioned product material pipe so that all the products on each layer of partition are separated from the product material pipe one by one and move to the upper material level;
a product loading and handling device for handling the product moved to the loading position to a downstream production location.
2. The automatic feeding equipment of product pipe according to claim 1, characterized in that said pipe receiving and handling device comprises a receiving mechanism for receiving said product pipe, a vertical driving mechanism and a horizontal driving mechanism; a cross track mechanism is arranged between the vertical driving mechanism and the transverse driving mechanism;
the bearing mechanism is connected with the cross track mechanism, and the cross track mechanism is used for enabling the bearing mechanism to move vertically or horizontally under the driving of the vertical driving mechanism or the horizontal driving mechanism.
3. The automatic product tube feeding device according to claim 2, wherein the cross track mechanism comprises a first track, a first vertical guide rail slider unit, a second track and a second vertical guide rail slider unit;
the first rail extends transversely, one end of the first rail is connected with the power output part of the vertical driving mechanism, and the other end of the first rail is fixedly connected with a sliding block in the first vertical guide rail sliding block unit;
the two second vertical guide rail sliding block units are arranged at intervals along the length direction of the product material pipe and are connected with the power output part of the transverse driving mechanism; the second track is fixedly connected with a sliding block in the second vertical guide rail sliding block unit; the second track and the first track are arranged in a crossed manner in the horizontal plane, and are in transverse sliding fit and move vertically and synchronously.
4. The automatic feeding equipment of the product pipe according to claim 3, wherein the second rail is provided with a roller structure, and the side part of the first rail is provided with a transverse sliding groove matched with the roller structure; and two side walls of the transverse sliding groove are used for vertically limiting the roller structure.
5. The automatic feeding equipment of the product pipe as claimed in claim 3, wherein the receiving mechanism comprises two receiving pieces which are fixedly connected with the second rail and have a fork-shaped structure, and the two receiving pieces are respectively adjacent to and respectively located at the outer side of the corresponding second vertical guide rail slider units.
6. The automatic product tube feeding apparatus of claim 2, wherein said tube positioning device includes a mounting plate extending along a length of said product tube; be provided with on the mounting panel and be used for preventing vertical positioning unit that the product material pipe vertically rocked, be used for preventing the product material pipe is followed its length direction drunkenness and is used for promoting the longitudinal orientation guide unit that leads when the product.
7. The automatic product tube feeding device of claim 6, wherein the mounting plate is connected to a power take off of the vertical drive mechanism;
the longitudinal positioning guide unit comprises a longitudinal driving piece arranged on the mounting plate, a power output part of the longitudinal driving piece is provided with a vertically extending limiting movable baffle plate, the limiting movable baffle plate is positioned at one end of the mounting plate, and the other end of the mounting plate is provided with a limiting static baffle plate corresponding to the limiting movable baffle plate;
and the limiting movable baffle and the limiting static baffle are respectively provided with a guide structure which is used for corresponding to the multiple layers of the partitions of the product material pipe one by one.
8. The automatic feeding equipment of the product pipe as claimed in claim 1, wherein the product push-out device comprises a push belt storage box storing a push belt and a belt conveying mechanism;
the belt conveying mechanism comprises a bracket, and a belt conveying roller and an auxiliary roller are arranged on the bracket; the belt conveying roller and the auxiliary roller are matched with each other to convey the pushing belt, and the conveyed pushing belt is used for pushing the product to move to the loading position;
promote belt storage box with the support is provided with respectively and is used for right the transport of promoting the belt carries out spacing guide structure of spacing direction.
9. The automatic feeding equipment of the product pipe as claimed in claim 1, wherein the product feeding and conveying device comprises a longitudinal conveying mechanism, a vertical conveying mechanism arranged on a power output part of the longitudinal conveying mechanism, and a clamping jaw mechanism arranged on the power output part of the vertical conveying mechanism and used for clamping the products.
10. The automatic product pipe feeding device of claim 9, wherein the vertical handling mechanism comprises a support plate, a rotary driving member, a swing arm, a connecting rod, a sliding rail block assembly and a mounting plate;
the rotary driving piece is arranged on the support plate, one end of the swing arm is connected with the power output part of the rotary driving piece, the other end of the swing arm is hinged with one end of the connecting rod, and the other end of the connecting rod is hinged with the mounting plate;
the sliding block assembly comprises a sliding rail arranged on the support plate and a sliding block arranged on the sliding rail, and the mounting plate is fixed on the sliding block; the clamping jaw mechanism is arranged on the mounting plate.
11. The automatic product material pipe feeding equipment according to claim 1, wherein the material pipe feeding device comprises a frame body, a space for avoiding the material pipe receiving and conveying device is reserved on the frame body, a storage bin is arranged on the frame body, and a plurality of product material pipes are vertically stacked and stored in the storage bin;
the feed bin all is provided with along length direction's both sides and is used for releasing bottommost product material pipe and bearing surplus the material pipe separation module of product material pipe.
12. The automatic product pipe feeding device as claimed in claim 11, wherein the pipe separating module includes an upper support releasing unit and a lower support releasing unit spaced from each other up and down;
the lower support releasing unit is used for supporting all the product material pipes;
the upper support releasing unit is used for supporting the rest of the product material pipes to be separated before the bottommost product material pipe is released to fall; when the rest of the product material pipes are supported, the lower support releasing unit is used for releasing the bottommost product material pipe; when the bottommost product material pipe is released and falls, the lower bearing and releasing unit is used for bearing the residual product material pipe released by the upper bearing and releasing unit.
13. The automatic product pipe feeding device as claimed in claim 11, wherein a hollow pipe supporting plate is arranged below the outlet of the storage bin, and two transversely extending avoiding openings are arranged on the hollow pipe supporting plate at intervals;
empty material pipe tray connects and stores the frame, store and set up the protection casing on the frame, rotate on the protection casing and install and only can one-way promotion open the guard gate that supplies empty material pipe to flow out.
Technical Field
The invention belongs to the technical field of automatic equipment, and particularly relates to automatic product material pipe feeding equipment.
Background
In the production process of the connector industry, a product to be used is usually temporarily stored in a material pipe; when the material is assembled or packaged and loaded, the products in the material pipe are taken out one by one; at present, the feeding is generally completed by manually taking out the feeding materials or by using feeding equipment; but most of feeding equipment has complex structure, large volume, low automation degree (needing butt joint matching of other devices) and long feeding period and poor stability.
If a proper feeding scheme is not found, the labor cost and time are increased, and the high production efficiency is not obtained. Therefore, the feeding scheme which has the advantages of small volume, stable performance and feeding period meeting the production requirement is always the subject of continuous innovation in the field.
Disclosure of Invention
Aiming at overcoming the defects in the prior art, the invention provides the automatic feeding equipment for the product material pipe, which has the advantages of small volume, stable performance and feeding period meeting the production requirements.
The technical scheme adopted by the invention for solving the technical problems is as follows: according to the automatic feeding equipment for the product material pipe, multiple layers of partitions are arranged in the product material pipe at intervals, and multiple products are stored on each layer of partition; product material pipe automatic feeding equipment includes:
a product tube supply device for separating a plurality of product tubes stacked and stored and releasing the bottommost product tube;
the material pipe receiving and conveying device is used for receiving the released product material pipe and conveying the product material pipe to a material supply position;
the material pipe positioning device is used for positioning the product material pipe positioned at the material supply position;
the product pushing device is used for sequentially pushing the products on each layer of partition in the positioned product material pipe so that all the products on each layer of partition are separated from the product material pipe one by one and move to the upper material level;
a product loading and handling device for handling the product moved to the loading position to a downstream production location.
As a further improvement, the material pipe receiving and conveying device comprises a receiving mechanism for receiving the product material pipe, a vertical driving mechanism and a transverse driving mechanism; a cross track mechanism is arranged between the vertical driving mechanism and the transverse driving mechanism;
the bearing mechanism is connected with the cross track mechanism, and the cross track mechanism is used for enabling the bearing mechanism to move vertically or horizontally under the driving of the vertical driving mechanism or the horizontal driving mechanism.
As a further improvement, the cross track mechanism comprises a first track, a first vertical guide rail slider unit, a second track and a second vertical guide rail slider unit;
the first rail extends transversely, one end of the first rail is connected with the power output part of the vertical driving mechanism, and the other end of the first rail is fixedly connected with a sliding block in the first vertical guide rail sliding block unit;
the two second vertical guide rail sliding block units are arranged at intervals along the length direction of the product material pipe and are connected with the power output part of the transverse driving mechanism; the second track is fixedly connected with a sliding block in the second vertical guide rail sliding block unit; the second track and the first track are arranged in a crossed manner in the horizontal plane, and are in transverse sliding fit and move vertically and synchronously.
As a further improvement, a roller structure is arranged on the second rail, and a transverse sliding groove matched with the roller structure is arranged on the side part of the first rail; and two side walls of the transverse sliding groove are used for vertically limiting the roller structure.
As a further improvement, the bearing mechanism includes two bearing pieces which are fixedly connected with the second rail and have a fork-shaped structure, and the two bearing pieces are respectively adjacent to the corresponding second vertical guide rail slider units and are respectively located at the outer sides of the corresponding second vertical guide rail slider units.
As a further improvement, the material pipe positioning device comprises a mounting plate extending along the length direction of the product material pipe; be provided with on the mounting panel and be used for preventing vertical positioning unit that the product material pipe vertically rocked, be used for preventing the product material pipe is followed its length direction drunkenness and is used for promoting the longitudinal orientation guide unit that leads when the product.
As a further improvement, the mounting plate is connected with a power output part of the vertical driving mechanism;
the longitudinal positioning guide unit comprises a longitudinal driving piece arranged on the mounting plate, a power output part of the longitudinal driving piece is provided with a vertically extending limiting movable baffle plate, the limiting movable baffle plate is positioned at one end of the mounting plate, and the other end of the mounting plate is provided with a limiting static baffle plate corresponding to the limiting movable baffle plate;
and the limiting movable baffle and the limiting static baffle are respectively provided with a guide structure which is used for corresponding to the multiple layers of the partitions of the product material pipe one by one.
As a further improvement, the product ejecting device comprises an ejecting belt storage box storing an ejecting belt and a belt conveying mechanism;
the belt conveying mechanism comprises a bracket, and a belt conveying roller and an auxiliary roller are arranged on the bracket; the belt conveying roller and the auxiliary roller are matched with each other to convey the pushing belt, and the conveyed pushing belt is used for pushing the product to move to the loading position;
promote belt storage box with the support is provided with respectively and is used for right the transport of promoting the belt carries out spacing guide structure of spacing direction.
As a further improvement, the product loading and conveying device comprises a longitudinal conveying mechanism, a vertical conveying mechanism arranged on a power output part of the longitudinal conveying mechanism, and a clamping jaw mechanism arranged on the power output part of the vertical conveying mechanism and used for clamping the product.
As a further improvement, the vertical carrying mechanism comprises a support plate, a rotary driving piece, a swing arm, a connecting rod, a sliding block assembly of a sliding rail and a mounting plate;
the rotary driving piece is arranged on the support plate, one end of the swing arm is connected with the power output part of the rotary driving piece, the other end of the swing arm is hinged with one end of the connecting rod, and the other end of the connecting rod is hinged with the mounting plate;
the sliding block assembly comprises a sliding rail arranged on the support plate and a sliding block arranged on the sliding rail, and the mounting plate is fixed on the sliding block; the clamping jaw mechanism is arranged on the mounting plate.
As a further improvement, the material pipe supply device comprises a frame body, a space for avoiding the material pipe carrying and conveying device is reserved on the frame body, a storage bin is arranged on the frame body, and a plurality of product material pipes are vertically stacked and stored in the storage bin;
the feed bin all is provided with along length direction's both sides and is used for releasing bottommost product material pipe and bearing surplus the material pipe separation module of product material pipe.
As a further improvement, the material pipe separation module comprises an upper bearing release unit and a lower bearing release unit which are arranged at intervals up and down;
the lower support releasing unit is used for supporting all the product material pipes;
the upper support releasing unit is used for supporting the rest of the product material pipes to be separated before the bottommost product material pipe is released to fall; when the rest of the product material pipes are supported, the lower support releasing unit is used for releasing the bottommost product material pipe; when the bottommost product material pipe is released and falls, the lower bearing and releasing unit is used for bearing the residual product material pipe released by the upper bearing and releasing unit.
As a further improvement, an empty pipe supporting plate is arranged below an outlet of the storage bin, and two transversely extending avoidance openings are arranged on the empty pipe supporting plate at intervals;
empty material pipe tray connects and stores the frame, store and set up the protection casing on the frame, rotate on the protection casing and install and only can one-way promotion open the guard gate that supplies empty material pipe to flow out.
Due to the adoption of the technical scheme, the beneficial effects are as follows:
the invention discloses automatic product material pipe feeding equipment which mainly comprises a material pipe supply device, a material pipe receiving and conveying device, a material pipe positioning device, a product pushing device and a product feeding and conveying device. The material pipe supply device is used for providing a product material pipe for storing products; the material pipe receiving and conveying device is used for receiving the product material pipe released by the material pipe supply device and conveying the product material pipe to a material supply position; the material pipe positioning device is used for positioning a product material pipe positioned at the material supply position so as to push out a product; the product pushing device is used for pushing products on a certain layer of partition in the positioned product material pipe, so that the products are separated from the product material pipe one by one and move to an upper material level; the product loading and conveying device is used for conveying a certain product moving to the loading position to a downstream production position.
In conclusion, the whole feeding process of the device basically does not need manual participation, the automation degree is high, the feeding period is greatly shortened, and the production requirement is met; and each device of the equipment is compact in layout, so that the whole occupied space is small and the performance is stable.
Drawings
FIG. 1 is a schematic structural view of an automatic feeding apparatus of a product tube of the present invention (the product tube reaches a feeding position);
FIG. 2 is a schematic view of the structure of FIG. 1 from another perspective;
FIG. 3 is a schematic view of the structure of the pipe feeder of FIG. 1;
FIG. 4 is a schematic structural view of FIG. 1 without a material pipe supply device;
FIG. 5 is an exploded view of a part of the structure of FIG. 4 (omitting a material receiving and conveying device);
FIG. 6 is an enlarged view of a portion of the tube positioning device of FIG. 5;
FIG. 7 is a view showing the engagement of the belt conveyor mechanism with the longitudinal positioning guide unit of FIG. 5;
FIG. 8 is an enlarged view of the structure at A in FIG. 5;
FIG. 9 is a schematic view of the positions of the tube receiving handler and the tube positioning device during the handling of the product tubes (product tubes are omitted);
FIG. 10 is a view showing the engagement of the tube supply assembly with the tube receiving conveyor assembly as receiving a tube of product;
FIG. 11 is an enlarged view of the structure at B in FIG. 10;
in the figure: 1-a rack, 11-a bottom plate, 12-a vertical plate, 13-a connecting rib plate, 2-a product pipe, 3-a pipe supply device, 31-a rack body, 32-a storage bin, 321-a first baffle plate, 3211-an avoidance notch, 322-a second baffle plate, 33-a pipe separation module, 331-an upper support release unit, 332-a lower support release unit, 34-an empty pipe supporting plate, 341-an avoidance notch, 35-a storage rack, 36-a protective cover, 361-a protective door, 4-a pipe carrying device, 41-a carrying mechanism, 411-a carrying piece, 42-a vertical driving mechanism, 43-a transverse driving mechanism, 44-a cross track mechanism, 441-a first track, 442-a first vertical guide rail sliding block unit, 443-a second track, 444-second vertical guide rail sliding block unit, 445-mounting frame, 446-roller structure, 447-transverse sliding chute, 5-material pipe positioning device, 51-mounting plate, 52-vertical positioning unit, 521-vertical driving cylinder, 522-positioning pressing block, 53-longitudinal positioning guide unit, 531-longitudinal driving piece, 532-limit movable baffle, 533-guide groove, 534-limit static baffle, 535-guide partition, 6-product push-out device, 61-push belt storage box, 611-first limit guide shell, 62-belt conveying mechanism, 621-bracket, 622-volute, 623-auxiliary roller, 624-push belt, 625-push block, 626-second limit guide shell, 627-driving motor and 7-product loading and conveying device, 71-longitudinal conveying mechanism, 72-vertical conveying mechanism, 721-support plate, 722-rotary driving piece, 723-swing arm, 724-connecting rod, 725-sliding rail and sliding block assembly, 726-mounting plate, 73-clamping jaw mechanism, 8-product tool, 9-optical fiber detection assembly, a-partition and b-product.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the orientations or positional relationships of the "horizontal," "longitudinal," "vertical," and the like in the embodiments of the present invention are described based on the orientations and positional relationships shown in the drawings, and are only for convenience of simplifying the description, and should not be construed as limiting the present invention.
As shown in fig. 1 and fig. 2, the embodiment discloses an automatic product material tube feeding device, which includes a frame 1, and the frame 1 is provided with a material
The material
The machine frame 1 mainly comprises a bottom plate 11, a
The specific structure and working process of each device are explained in detail in the following process sequence:
as shown in fig. 1 to 3 and 10, in this embodiment, the material
Wherein: the
The material
For ease of understanding, the process of tube feeding is briefly described below:
before placing
In order to further save installation space, the introduction of docking devices (manipulators) is reduced. The material
As shown collectively in fig. 1, 4, 9 and 10, in this embodiment, the tube receiving and conveying device 4 includes a
In the present embodiment, the
the first rail 441 extends transversely, and one end of the first rail 441 is connected to a power output portion of the
As shown in fig. 11, the second rail 443 is provided with a roller structure 446, and the side of the first rail 441 is provided with a transverse sliding groove 447 which is matched with the roller structure 446; two side walls of the transverse sliding groove 447 are used for vertically limiting the roller structure 446; thus, the roller structures 446 cooperate with the transverse slide grooves 447 to achieve relative sliding movement in the transverse direction and synchronous movement in the vertical direction.
By hiding the
In this embodiment, the receiving
The
For ease of understanding, the following is a brief description of the process of empty tube recovery-new product tube handling:
the
As shown in fig. 4 to 7, in the present embodiment, the
In this embodiment, since the
In this embodiment, the mounting
The mounting
As shown collectively in fig. 4, 5 and 7, in the present embodiment, the
Wherein, set up the product frock 8 of passing through the backup pad with
In order to ensure that the
The process of pushing out the product b is as follows:
the second limiting
As shown in fig. 4, 5, and 8, in this embodiment, the product loading and conveying
The vertical carrying mechanism 72 in the embodiment is a rotary-to-linear motion mechanism, and has better stability; mainly comprises a support plate 721, a rotary driving piece 722 (a servo motor), a swing arm 723, a connecting rod 724, a sliding block assembly 725 of a sliding rail and a mounting plate 726; the rotary driving part 722 is arranged on the support plate 721, one end of the swing arm 723 is connected with the power output part of the rotary driving part 722, the other end of the swing arm 723 is hinged with one end of the connecting rod 724, and the other end of the connecting rod 724 is hinged with the mounting plate 726; the slider-slider assembly 725 comprises a slide rail arranged on the support plate 721 and a slider arranged on the slide rail, and the mounting plate 726 is fixed on the slider; the
The specific process of product handling is:
the bottom plate 11 is provided with an optical
The automatic feeding equipment for the product material pipe of the invention automatically finishes the rest processes except for manually placing the
1) the tube supply means 3 in turn release the lowermost product tube 2 (product omitted).
2) The empty tubes are pushed to the
3) The material
4) The
5) The product-
In conclusion, the whole feeding process of the invention basically does not need manual participation, the automation degree is high, the feeding period is greatly shortened, and the production requirement is met; and each device of the equipment is compactly distributed, so that the whole occupied space is small and the performance is stable; the labor cost is reduced and the production efficiency is improved.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
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