阅读说明：本技术 一种dq工艺薄规格超高强钢板形的控制方法 (Control method for shape of thin-specification ultrahigh-strength steel plate in DQ (data-from-data) process ) 是由 尹云洋 张鹏武 何亚元 袁金 胡唐国 徐锋 王立新 魏兵 于 2021-06-21 设计创作，主要内容包括：本发明提供了一种DQ工艺薄规格超高强钢板形的控制方法,包括：轧制、冷却、平整横切的全流程板形控制。本发明强调轧制时微中浪补偿策略,钢卷轧制后,采用分段冷却模式,主要减低钢卷轧后冷速,避免因冷速过大而导致板形变差。钢卷轧制后48小时内立即平整,避免钢板过度加工硬化,以及保证平整效果,得到优良板形。利用本发明生产的薄规格高强钢,其板形质量良好,不平度一般在5mm/1000mm-8mm/1000mm之间,最佳可达2mm/1000mm,而且还具有优良的韧性和成型性能体。与传统工艺调整工艺相比,具有生产流程短,效率高,成本低,市场竞争力强等特点。(The invention provides a method for controlling the shape of a thin-specification ultrahigh-strength steel plate by a DQ process, which comprises the following steps: and controlling the plate shape of the whole process of rolling, cooling and flattening transverse cutting. The invention emphasizes the micro-moderate wave compensation strategy during rolling, and after steel coils are rolled, a sectional cooling mode is adopted, so that the cooling speed of the rolled steel coils is mainly reduced, and the plate shape deterioration caused by overlarge cooling speed is avoided. The steel coil is immediately leveled within 48 hours after being rolled, the excessive work hardening of the steel plate is avoided, the leveling effect is ensured, and the excellent plate shape is obtained. The thin high-strength steel produced by the method has good plate shape quality, the unevenness is generally between 5mm/1000mm and 8mm/1000mm, the best unevenness can reach 2mm/1000mm, and the thin high-strength steel also has excellent toughness and forming performance. Compared with the traditional process adjustment process, the method has the characteristics of short production flow, high efficiency, low cost, strong market competitiveness and the like.)

1. A method for controlling the shape of a thin-specification ultrahigh-strength steel plate by a DQ process is characterized by comprising the following steps of:

and controlling the plate shape of the whole process of rolling, cooling and flattening transverse cutting.

2. The method for controlling the shape of the thin-gauge ultrahigh-strength steel plate of the DQ process as recited in claim 1, wherein:

according to the procedures of 'F7 threading-coiling before biting steel', 'after building or DC biting steel', 'F1 after throwing steel' during steel coil rolling, and according to the thickness of the rolled steel coil, different micro-Zhonglang compensation strategies are adopted at different time periods, and the specific process is shown in Table 1:

TABLE 1 compensation strategy for middle waves in different thickness specifications

3. The method for controlling the shape of the thin-gauge ultrahigh-strength steel plate of the DQ process as recited in claim 2, wherein:

the bending force of F7 is dynamically adjusted at any time when the steel coil is rolled, and before F7 strip threading, the set value of the bending force is lower than the median value of the bending force, so that control allowance is reserved for subsequent adjustment; when the F7 belt penetrates, an F7 bending roll is added in time to meet the requirement of the middle wave in the table 1 and the control is kept; when the DC bites the steel, slowly increasing the F7 bending roll again to meet the requirement of the upper surface middle wave and keep control; when F1 throws steel, increase F7 bending roll again, reach table 1 medium wave requirement.

4. The method for controlling the shape of the thin-gauge ultrahigh-strength steel plate of the DQ process according to claim 2 or 3, wherein the method comprises the following steps:

after the steel coil is rolled, a sectional cooling mode, namely an ultrafast cooling-air cooling-slow cooling mode, is adopted.

5. The method for controlling the shape of the thin-gauge ultrahigh-strength steel plate of the DQ process as recited in claim 4, wherein:

the ultrafast cooling section adopts an SPline 2/4 mode, namely a single-phase cooling mode, when the cooling temperature is lower than 500 ℃, the amount of cooling water of the upper layer is half of that of the lower layer, the water ratio CRT/CRB is 40-50/50-70, the cooling rate is 80-120 ℃/s, and a cooling water valve SVT/SVB is 1: 1; after the ultra-fast cooling is finished, air cooling is carried out for 2-8s, then the encryption section adopts a DP mode, namely a two-phase cooling mode, CRT/CRB is uniformly cooled at 20-40/20-40 ℃ in an up-and-down symmetrical mode, the cooling rate is 20-40 ℃/s, and the temperature is cooled to be below 200 ℃.

6. The method for controlling the shape of the thin-gauge ultrahigh-strength steel plate of the DQ process as recited in claim 5, wherein:

immediately flattening the steel coil within 48 hours after the steel coil is rolled; the flattening roller bending force is adjusted in time according to the shape of the incoming material plate during flattening, when the incoming material plate has a wave-shaped defect, the roller bending force is increased, and when the incoming material plate has a medium wave-shaped defect, the roller bending force is reduced, which is specifically shown in table 2; meanwhile, according to the shape of the incoming material plate, high-pressure reduction and low-speed flattening are adopted, and the specific scheme is shown in table 3; wherein, the big edge wave refers to a single edge wave or a double edge wave with the unevenness of more than or equal to 40mm/1000mm, the small edge wave refers to a single edge wave or a double edge wave with the unevenness of 8-40mm/1000mm, and the flatness is that the unevenness of the steel plate is less than 8mm/1000 mm;

TABLE 2 temper roll force strategy

Incoming material wave shape Big edge wave Small edge wave Straight and straight Middle wave Roll bending force 80-100 60-80 0-40 -10-30

TABLE 3 flattening pressures and rates

Technical Field

The invention relates to a control method for producing a thin ultrahigh-strength steel plate shape by a DQ (direct quenching after rolling), in particular to a control method for the plate shape of the ultrahigh-strength steel with the thickness specification of 3-5mm, the width of not more than 1700mm, short process and low cost, belonging to the technical field of hot-rolled steel plate production.

Background

With the continuous expansion of hot rolled products towards the limit of higher strength and thinner thickness, the plate shape control technology of hot rolled thin strip steel is particularly important. The shape of the strip has been receiving increasing attention in recent years as an important index for judging the quality of hot rolled strip. However, the quality of the plate shape relates to a plurality of working procedures such as heating, rough rolling, finish rolling, cooling, leveling, transverse cutting and the like, the influence factors are complex, the control difficulty is high, and the method is always a hotspot and a difficulty for research of scientific researchers.

At present, the production process of thin-specification ultrahigh-strength steel at home and abroad is mostly off-line quenching and tempering. Through the special thin quenching machine, although excellent plate shape quality (the unevenness of the steel plate can be controlled to be less than or equal to 3/1000 mm) can be obtained, the production efficiency is low, and the cost is high. In order to solve the above problems, in recent years, an ultrafast cooling technique, particularly a DQ process quenching technique, plays an increasingly important role in the production of hot-rolled ultrahigh-strength steel. The DQ process has high production efficiency and low cost, but if the maintenance or the control is not proper, the problems of uneven cooling rate of the surface of the strip steel and the like are more prominent, so that the cooling on the width and the thickness of the strip steel is asynchronous in the cooling process, thereby causing the asynchronous phase change of each part of the strip steel, generating residual stress and finally causing the strip steel to have the plate shape defects of wave shape, transverse bending and the like. The chinese patent publication No. CN107099727A discloses a method for producing NM400 steel by ultra-fast cooling technology. Although the patent provides a whole set of technical scheme from various working procedures such as chemical components, smelting, rolling, heat treatment process and the like, the chemical components and the smelting are innovated, and the rolling process does not solve key technologies of DQ process production high-strength steel, such as cooling mode, coiling method, cooling water ratio, especially steel plate shape control and other technical problems, so that reference is not provided in actual production. The Chinese patent with publication number CN109807185A discloses an efficient control method for the shape of a thin-specification tempered plate, which is characterized in that the shape control method transforms the thin specification of a rolled single or double-edge wave and middle wave mixed plate into a single middle wave shape by cold straightening; during cooling, the plate shape after quenching is controlled by adjusting the roll gap, the water ratio and the roll speed to be any single plate shape in the middle wave/bow back/pot bottom; and during cold straightening, the mode of gradually adjusting parameters is adopted for the plate shape, and suitable cold straightening parameters matched with the plate shape straightness are found to realize high-efficiency plate shape control. However, the process is still an off-line adjustment process, and has no practical guiding significance for the DQ process.

The invention provides a feasible DQ (direct sequencing) process thin-specification ultrahigh-strength steel plate shape control method in the actual industrial production process, and the method has the advantages that the unevenness of a steel plate can be less than or equal to 8/1000mm, the plate shape quality is good, the flow is short, the efficiency is high, and the cost is low.

Disclosure of Invention

The invention aims to provide a method for controlling the shape of a thin DQ process ultrahigh-strength steel plate with the thickness specification of 3-5mm and the width of not more than 1700 mm. Through the combination of a reasonable rolling process, a cooling process, a flattening process and the like, the unevenness value of the steel plate is less than or equal to 8/1000mm, and the primary qualified rate of the plate shape is more than or equal to 85%.

The invention is realized in such a way that:

a method for controlling the shape of a thin-specification ultrahigh-strength steel plate by a DQ process comprises the following steps:

a full-flow plate shape control method of rolling, cooling and leveling transverse cutting.

The further scheme is as follows:

the steel coil is rolled according to the procedures of 'F7 threading-coiling before steel biting', 'after tension building or DC steel biting' and 'F1 after steel throwing', and different micro-Zhonglang compensation strategies are adopted at different time periods according to the thickness of the rolled steel coil, and the specific process is shown in Table 1.

TABLE 1 compensation strategy for middle waves in different thickness specifications

The further scheme is as follows:

the bending force of F7 is dynamically adjusted at any time when the steel coil is rolled, and before F7 strip threading, the set value of the bending force is lower than the median value of the bending force, so that control allowance is reserved for subsequent adjustment; when the F7 belt penetrates, an F7 bending roll is added in time to meet the requirement of the middle wave in the table 1 and the control is kept; when the DC bites the steel, slowly increasing the F7 bending roll again to meet the requirement of the upper surface middle wave and keep control; f1, when steel is thrown: and F7 bending rolls are added again to meet the wave requirement in the table 1.

The further scheme is as follows:

after the steel coil is rolled, a sectional cooling mode, namely an ultrafast cooling-air cooling-slow cooling mode, is adopted. Wherein, the ultrafast cooling section adopts a single phase 2/4(single phase) mode (namely single phase cooling mode), the water ratio CRT/CRB (cooling rate top/cooling rate bottom) is 40-50/50-70, the cooling rate is 80-120 ℃/s, the cooling water valve SVT/SVB is 1: 1. after the ultra-fast cooling is finished, air cooling is carried out for 2-8s, then the encryption section adopts a DP mode (dual phase), namely a two-phase cooling mode, CRT/CRB is uniformly cooled at the speed of 20-40/20-40 ℃ at the upper and lower symmetry, and the cooling rate is 20-40 ℃/s, and the temperature is cooled to below 200 ℃.

The further scheme is as follows:

and after the steel coil is rolled, the steel coil is immediately flattened within 48 hours. The leveling roll bending force should be adjusted in time according to the incoming material shape during leveling, when the incoming material shape is a wave shape defect, the roll bending force should be increased, and when the incoming material shape is a medium wave shape defect, the roll bending force should be decreased, as shown in table 2. Meanwhile, according to the shape of the incoming material plate, high-pressure reduction and slow-speed flattening are adopted, and the specific scheme is shown in table 3.

TABLE 2 temper roll force strategy

Incoming material wave shape	Big edge wave	Small edge wave	Straight and straight	Middle wave
					Roll bending force	80-100	60-80	0～40	-10-30

TABLE 3 flattening pressures and rates

The invention has the following beneficial effects:

the invention emphasizes the micro-Zhonglang compensation strategy during rolling, and adopts different micro-Zhonglang compensation strategies according to different procedures of 'F7 threading-coiling before biting steel', 'after building tension' and 'F1 after throwing steel', which is mainly because the plate shapes of the thin-specification steel plates are different in quality at different stages during rolling. At the stage of 'F7 threading-coiling before biting steel', the steel coil is not coiled and is in a free rolling state, and because of the reasons of thinner thickness, uneven cooling after rolling and the like, the steel coil is easy to have wave-shaped defects, so that larger and slightly middle waves must be compensated to ensure the uniformity of the longitudinal elongation of the steel coil, and the occurrence of larger double-side waves or single-side wolfs is avoided. After the rolled steel coil is tensioned, because tension exists between the FT7 rolling mill and the coiling machine directly, the steel coil is changed into a longitudinal tensile stress state from a free state, and free deformation of the steel coil is restrained, so that the compensation of the middle waves can be reduced, and only a small middle wave value of 0-20I is kept to ensure that the middle wave value is quickly increased to the level before tensioning after F1 steel throwing (because the steel coil enters the free state immediately after F1 steel throwing).

After the steel coil is rolled, a sectional cooling mode is adopted, so that the cooling speed of the rolled steel coil is mainly reduced, and the phenomenon that the plate shape is poor due to overlarge cooling speed is avoided. Wherein, the ultrafast cooling section adopts an SPline 2/4 mode, the CRT/CRB is 40-50/50-70, the cooling rate is 80-120 ℃/s, the cooling time is 3-5s, and the cooling water valve SVT/SVB is 1: 1, after finishing the finish rolling of the steel plate, uniformly cooling the upper surface and the lower surface to be near Ar3 temperature (austenite-ferrite transition temperature), air-cooling for 2-8s to allow super-cooled austenite to partially change phase, producing 5-30% of ferrite, and cooling to below 200 ℃ in a DP mode with the water ratio CRT/CRB of 20-40/20-40 and the cooling rate of 20-40 ℃/s to avoid the rapid cooling rate and the deterioration of plate shape under the comprehensive action of thermal stress, phase change stress and the like.

The steel coil is immediately leveled within 48 hours after being rolled, which is mainly because the coiling temperature of the steel coil is lower, and a large amount of residual water in the steel coil can not be fully evaporated to corrode the steel plate. In addition, because the thickness of the steel plate related to the invention is relatively thin, the flattening process plays a crucial role in the quality of the plate shape. When the incoming material plate shape is in a wave shape defect, the roll bending force is increased, and the integral shape of the steel plate is ensured to be excellent by increasing the elongation or deformation of the middle part of the steel plate. In contrast, reducing the roll bending force when the incoming sheet is a center wave defect increases the elongation or deformation of the edge of the steel sheet. Meanwhile, according to the shape and specification of the incoming material, the leveling pressure is controlled to be 400-700N, and the leveling speed is controlled to be 10-50m/min, so that the excessive work hardening of the steel plate is mainly avoided, the leveling effect is ensured, and the excellent shape is obtained.

The thin high-strength steel produced by the method has good plate shape quality, the unevenness is generally between 5mm/1000mm and 8mm/1000mm, the best unevenness can reach 2mm/1000mm, and the thin high-strength steel also has excellent toughness and forming performance. Compared with the traditional process adjustment process, the method has the characteristics of short production flow, high efficiency, low cost, strong market competitiveness and the like.

Detailed Description

Example 1

The steel grade is NM360 steel, and the chemical components are as follows: 0.14 percent of C, 1.80 percent of Mn, 1.20 percent of Si, less than or equal to 0.010 percent of P, less than 0.005 percent of S, 0.5 percent of Al, 0.02 percent of Ti and the balance of Fe, and the rolling specification is 3 multiplied by 1500 mm. Fully austenitizing and roughly rolling the casting blank, rolling the casting blank into an intermediate blank with the thickness of 35mm, then performing finish rolling, wherein the FT7 temperature is 890 ℃, and the specific processes of finish rolling, cooling and flattening are shown in tables 4-5. The unevenness of the steel plate was 5mm/1000 mm.

Example 2

The steel grade is NM450 steel, and the chemical components are as follows: 0.20 percent of C, 1.50 percent of Mn, 1.20 percent of Si, less than or equal to 0.010 percent of P, less than 0.005 percent of S, 0.5 percent of Al, 0.015 percent of Ti, 0.20 percent of Cr, 0.002 percent of B and the balance of Fe, and the rolling specification is 5 x 1700 mm. Fully austenitizing and roughly rolling the casting blank, rolling the casting blank into an intermediate blank with the thickness of 35mm, then performing finish rolling, wherein the FT7 temperature is 870 ℃, the specific processes of finish rolling, cooling and flattening are shown in a table 4-5, and the unevenness of a steel plate is 8mm/1000 mm.

Example 3

The steel grade is NM400 steel, and the chemical components are as follows: 0.18 percent of C, 1.80 percent of Mn, 0.15 percent of Si, less than or equal to 0.010 percent of P, less than 0.005 percent of S, 0.2 percent of Ti, 0.40 percent of Cr, 0.002 percent of B and the balance of Fe, and the rolling specification is 4 multiplied by 1600 mm. Fully austenitizing and roughly rolling the casting blank, rolling the casting blank into an intermediate blank with the thickness of 35mm, then performing finish rolling, wherein the temperature of FT7 is 880 ℃, the specific processes of finish rolling, cooling and flattening are shown in a table 4-5, and the unevenness of a steel plate is 3mm/1000 mm.

Example 4

The steel grade is NM450 steel, the chemical composition of the steel is the same as that of the steel in the embodiment 2, and the rolling specification is 3 x 1250 mm. Fully austenitizing and roughly rolling the casting blank, rolling the casting blank into an intermediate blank with the thickness of 35mm, then performing finish rolling, wherein the FT7 temperature is 890 ℃, the concrete processes of finish rolling, cooling and flattening are shown in a table 4-5, and the unevenness of a steel plate is 6mm/1000 mm.

Example 5

The steel grade is NM400 steel, the chemical composition of the steel is the same as that of the steel in the embodiment 3, and the rolling specification is 4 multiplied by 1650 mm. Fully austenitizing and roughly rolling the casting blank, rolling the casting blank into an intermediate blank with the thickness of 35mm, then performing finish rolling, wherein the FT7 temperature is 880 ℃, the specific processes of finish rolling, cooling and flattening are shown in a table 4-5, and the unevenness of a steel plate is 7mm/1000 mm.

TABLE 4 Rolling and Cooling Process

TABLE 5 smoothing Process parameters

Although the present invention has been described herein with reference to the illustrated embodiments thereof, which are intended to be preferred embodiments of the present invention, it is to be understood that the invention is not limited thereto, and that numerous other modifications and embodiments can be devised by those skilled in the art that will fall within the spirit and scope of the principles of this disclosure.