阅读说明：本技术 工字轮装箱机构 (Spool boxing mechanism ) 是由 王波 王富礼 史修进 于 2020-06-02 设计创作，主要内容包括：本发明涉及工字轮装箱机构,包括装箱机架和箱体,所述的箱体内底部纵向平行设置有两列定位间隔,横向设置了两排第一隔板,所述箱体的横向两侧设有第一箱体门和第二箱体门,所述的第一箱体门上设有与第一隔板相对应的两排第二隔板,所述的第二箱体门上设有与第一隔板相对应的两排第三隔板,相对应的第一隔板、第二隔板、第三隔板在同一平面上,本发明全程自动化,且整个设备结构简单,成本较低,检修方便,适于推广。(The invention relates to a spool boxing mechanism, which comprises a boxing rack and a box body, wherein two rows of positioning intervals are longitudinally arranged at the bottom in the box body in parallel, two rows of first partition plates are transversely arranged, a first box body door and a second box body door are arranged at two transverse sides of the box body, two rows of second partition plates corresponding to the first partition plates are arranged on the first box body door, two rows of third partition plates corresponding to the first partition plates are arranged on the second box body door, and the corresponding first partition plates, second partition plates and third partition plates are arranged on the same plane.)

1. The utility model provides a spool vanning mechanism which characterized in that: including vanning frame and box, the vertical parallel arrangement in bottom in the box have two to be listed as the location interval, transversely set up two rows of first baffles, the horizontal both sides of box are equipped with first box door and second box door, first box door on be equipped with two rows of second baffles corresponding with first baffle, second box door on be equipped with two rows of third baffles corresponding with first baffle, corresponding first baffle, second baffle, third baffle are on the coplanar.

2. The spool vanning mechanism of claim 1, wherein: the positioning interval is a rectangular through hole, the box filling machine frame is provided with a wheel loading transition mechanism, and the wheel loading transition mechanism is arranged below the positioning interval.

3. The spool vanning mechanism of claim 2 wherein: the wheel mounting transition mechanism comprises a first air cylinder and a push plate arranged at the extending end of the first air cylinder, and the size of the push plate is equal to that of the positioning interval.

4. The spool vanning mechanism of claim 2 wherein: one side of the first box body door is provided with a jacking push wheel mechanism, the jacking push wheel mechanism comprises a second cylinder and a jacking plate arranged at the extending end of the second cylinder, and the top of the jacking plate is a slope top for controlling the trend of the spool.

5. The spool vanning mechanism of claim 4 wherein: the wheel mounting transition mechanism is arranged below the positioning interval close to the jacking wheel pushing mechanism.

6. The spool vanning mechanism of claim 4 wherein: the end of the second partition board far away from the first partition board is provided with a guide groove convenient for the inflow of the spool, and the end of the third partition board far away from the first partition board is also provided with a guide groove convenient for the inflow of the spool.

7. The spool vanning mechanism of claim 1, wherein: four corners at the bottom of the box body are provided with pin holes, and the boxing rack is provided with four positioning pins matched with the pin holes.

8. The spool vanning mechanism of claim 1, wherein: the shortest distance from the bottom of the box body to the circle center of the spool is larger than the radius of the spool.

Technical Field

The invention relates to a boxing mechanism, in particular to a spool boxing mechanism.

Background

The I-shaped wheel is boxed by generally adopting a manual hoisting mode, the I-shaped wheel is locked by an operator through a lock catch during manual hoisting, the I-shaped wheel is hoisted by a hoisting tool, the lock catch is released after hoisting is completed, the safety of the operator cannot be guaranteed in the operation process, safety accidents are caused, the whole process is time-consuming and labor-consuming, the current manual wages are greatly increased, and the cost is greatly increased.

And some enterprises with more advanced technology generally adopt the manipulator to pack, but the manipulator is comparatively complicated, and equipment cost is higher.

Disclosure of Invention

The invention provides a spool boxing mechanism to solve the problems that manual boxing is time-consuming and labor-consuming, and the cost of mechanical arm equipment is high.

The invention discloses a spool boxing mechanism which comprises a boxing rack and a box body, wherein two rows of positioning intervals are longitudinally arranged at the bottom in the box body in parallel, two rows of first partition plates are transversely arranged, a first box body door and a second box body door are arranged at two transverse sides of the box body, two rows of second partition plates corresponding to the first partition plates are arranged on the first box body door, two rows of third partition plates corresponding to the first partition plates are arranged on the second box body door, and the corresponding first partition plates, second partition plates and third partition plates are arranged on the same plane.

Further, specifically speaking, the positioning intervals are rectangular through holes, the box filling machine frame is provided with a wheel loading transition mechanism, and the wheel loading transition mechanism is arranged below the positioning intervals.

Further, specifically speaking, the wheel mounting transition mechanism comprises a first air cylinder and a push plate arranged at the extending end of the first air cylinder, and the size of the push plate is equal to that of the positioning interval.

One side of the first box body door is provided with a jacking push wheel mechanism, the jacking push wheel mechanism comprises a second cylinder and a jacking plate arranged at the extending end of the second cylinder, and the top of the jacking plate is a slope top for controlling the trend of the spool.

Preferably, the wheel-mounted transition mechanism is arranged below the positioning interval close to the jacking wheel-pushing mechanism.

The end of the second partition board far away from the first partition board is provided with a guide groove convenient for the inflow of the spool, and the end of the third partition board far away from the first partition board is also provided with a guide groove convenient for the inflow of the spool.

In order to quickly mount the box body on the boxing rack, four corners of the bottom of the box body are provided with pin holes, and the boxing rack is provided with four positioning pins matched with the pin holes.

In order to ensure that the edge of the spool does not protrude out of the bottom of the box body and facilitate carrying, the shortest distance from the bottom of the box body to the circle center of the spool is larger than the radius of the spool.

The invention has the beneficial effects that: (1) the first box body door is opened and naturally falls on the conveying rack with the inclination at the left side, so that the door plate of the first box body door forms a roller way frame with the inclination, and the jacking spool automatically rolls to the corresponding position of the box body through the roller way frame. When the spools are unloaded, the doors on two sides can be opened to form a natural inclination, the two rows of spools roll out from two sides of the box body respectively, and the whole boxing process does not need manual operation, mechanical arm carrying and automatic operation. (2) When the first row of three spools are in place, the first cylinder jacks up the push plate, so that the positioning interval close to the jacking push wheel mechanism is temporarily filled, the jacking push wheel mechanism jacks up the three spools, the three spools roll to the positioning interval far away from the jacking push wheel mechanism along with the first box body door, then the first cylinder retracts, when the second row of three spools are in place, the jacking push wheel mechanism jacks up the second row of three spools, the second row of three spools roll to the positioning interval close to the jacking push wheel mechanism along with the first box body door, the two positioning intervals enable the arc surfaces of the spools to sink by about 10cm, the spools are radially positioned, non-operational displacement is not easy to occur on the spools, then the first box body door is closed and lifted away together with the box body door, the operation is repeated, 6 spools are packed at one time, and the efficiency is high. (3) The whole equipment has the advantages of simple structure, lower cost, convenient maintenance and suitability for popularization.

Drawings

FIG. 1 is a front view of a jacking wheel pushing mechanism of the spool boxing mechanism of the present invention;

FIG. 2 is a left side view of the jacking wheel pushing mechanism of the spool boxing mechanism of the present invention;

FIG. 3 is a top view of a jacking and pushing wheel mechanism of the spool boxing mechanism of the present invention;

FIG. 4 is a front view of the wheel loading transition mechanism of the spool boxing mechanism of the present invention;

FIG. 5 is a left side view of the wheel loading transition mechanism of the spool boxing mechanism of the present invention;

FIG. 6 is a top view of the wheel loading transition mechanism of the spool boxing mechanism of the present invention;

FIG. 7 is a schematic view of the first bin gate of the spool bin packing mechanism of the present invention;

FIG. 8 is a front view of the spool vanning mechanism of the present invention in a ready to vanning state;

FIG. 9 is a top view of the spool boxing mechanism of the present invention in a ready to box state;

FIG. 10 is a front elevational view of the spool vanning mechanism of the present invention in a vanning state;

FIG. 11 is a top plan view of the spool vanning mechanism of the present invention in a vanning state;

FIG. 12 is a top plan view of the spool boxing mechanism of the present invention after completion of boxing;

fig. 13 is a top view of the housing of the unloading spool of the spool loading mechanism of the present invention.

1-a boxing rack; 2-a box body; 3-positioning interval; 4-a first separator; 5-a first box door; 6-a second box door; 7-a second separator; 8-a third separator; 9-a first cylinder; 10-push plate; 11-a second cylinder; 12-a jacking plate; 13-a guide groove; 14-positioning pin.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

As shown in fig. 1-13, the spool boxing mechanism of the invention comprises a boxing rack 1 and a box body 2, wherein two rows of positioning spaces 3 are longitudinally arranged at the bottom in the box body 2 in parallel, two rows of first partition plates 4 are transversely arranged, a first box door 5 and a second box door 6 are arranged at two transverse sides of the box body 2, two rows of second partition plates 7 corresponding to the first partition plates 4 are arranged on the first box door 5, two rows of third partition plates 8 corresponding to the first partition plates 4 are arranged on the second box door 6, and the corresponding first partition plates 4, second partition plates 7 and third partition plates 8 are on the same plane.

The positioning interval 3 is a rectangular through hole, the boxing rack 1 is provided with a wheel mounting transition mechanism, the wheel mounting transition mechanism is arranged below the positioning interval, the wheel mounting transition mechanism comprises a first air cylinder 9 and a push plate 10 arranged on the extending end of the first air cylinder 9, and the push plate 10 is equivalent to the positioning interval 3 in size. A jacking and pushing wheel mechanism is arranged on one side of the first box body door 5 and comprises a second cylinder 11 and a jacking plate 12 arranged at the extending end of the second cylinder 11, in order to keep stability, the second cylinder 11 is fixed on a fixed plate, linear bearings are arranged on two sides of the fixed plate, a guide shaft is arranged in each linear bearing, and the guide shaft is fixedly connected with the jacking plate 12; the same applies to the aforementioned wheel-mounted transition mechanism. The top of the jacking plate 12 is a slope top for controlling the trend of the spool. The wheel loading transition mechanism is arranged below the positioning interval 3 close to the jacking wheel pushing mechanism. The end of the second partition 7 away from the first partition 4 is provided with a guide groove 13 for facilitating the inflow of the spool, and the end of the third partition 8 away from the first partition 4 is also provided with a guide groove 13 for facilitating the inflow of the spool. Four corners at the bottom of the box body 2 are provided with pin holes, and the boxing rack 1 is provided with four positioning pins 14 matched with the pin holes. The shortest distance from the bottom of the box body 2 to the circle center of the spool is larger than the radius of the spool. Also, while the present application contemplates two rows of six stations, more or fewer stations could be derived based on this concept, such as two rows and three rows, all falling within the scope of the present application.

The working principle is as follows: the empty box body 2 is hung on the fixed boxing rack 1 and is positioned by four positioning pins 14 on the boxing rack 1 and four pin holes at the bottom of the box body 2. After positioning, the first box body door 5 on the left side is opened and automatically falls on the conveying rack with the inclination to form an inclination; at the moment, the jacking plate 12 with the inclination on the jacking wheel pushing mechanism retracts to be ready in the original position under the driving of the second air cylinder 11, and the push plate 10 in the wheel mounting transition mechanism extends out of a positioning interval close to the jacking wheel pushing mechanism under the driving of the first air cylinder 9; when the three I-shaped wheels in the first row are in place, the lifting plate 12 with the inclination on the lifting push wheel cylinder mechanism extends out under the driving of the second cylinder 11, the three I-shaped wheels in the first row are pushed into the door plate of the first box body door 5 with the inclination, and the three I-shaped wheels in the first row stably roll into the positioning interval 3 far away from the lifting push wheel mechanism through the push plate 10 in the wheel mounting transition mechanism along the force of the inclination. At the moment, a jacking plate 12 in the jacking wheel pushing mechanism and a pushing plate 10 in the wheel mounting transition mechanism retract under the driving of a second cylinder 11 and a first cylinder 9 respectively, when three I-shaped wheels in a second row are in place, the jacking plate 12 with inclination on the jacking wheel pushing mechanism extends under the driving of the second cylinder 11, the three I-shaped wheels in the second row are pushed onto a door plate of a first box body door 5 with inclination, the three I-shaped wheels in the second row stably roll into a positioning interval 3 close to the jacking wheel pushing mechanism along the force of the inclination, and the jacking plate 12 in the jacking wheel pushing mechanism retracts under the driving of the second cylinder 11. The first box door 5 filled with the spool is closed and lifted away. The above process is repeated.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be able to cover the technical scope of the present invention and the equivalent alternatives or modifications according to the technical solution and the inventive concept of the present invention within the technical scope of the present invention.