一种复杂内腔铸件的振动除芯装置

文档序号:146904 发布日期:2021-10-26 浏览:22次 >En<

阅读说明:本技术 一种复杂内腔铸件的振动除芯装置 (Vibration core removing device for complex inner cavity casting ) 是由 邓超 于 2020-04-24 设计创作,主要内容包括:本发明公开了一种复杂内腔铸件的振动除芯装置,包括除芯锤,电磁振动器,随形托盘,液压缸,橡胶垫,旋转支架,翻板机,排屑器等;铸件固定在托盘上,其下有橡胶垫提供缓冲,一个旋转支架带有4个随形托盘并通过液压缸紧固;在除芯工位由除芯锤进行冲击,尤其铸件拐脖处受到精准作用,其力量与频率及其安装位置可调;在清砂工位由电磁振动器提供振动源,其振动力与频率可调,同时翻板机旋转清砂。本发明利用除芯锤、电磁振动器与旋转支架配合,使振动力直接作用在铸件本体,能够有效除芯与清砂,铸件自动转换工位,使装置连续运行,省去了工人手动捶打的繁琐,降低了工人的劳动强度,提高了生产效率和保护铸件不被损坏;同时通过密闭封装,可以减少烟尘与噪音。(The invention discloses a vibrating core removing device for a complex inner cavity casting, which comprises a core removing hammer, an electromagnetic vibrator, a conformal tray, a hydraulic cylinder, a rubber pad, a rotary bracket, a plate turnover machine, a chip removal device and the like; the casting is fixed on the tray, a rubber pad is arranged below the casting for buffering, and a rotating bracket is provided with 4 conformal trays and is fastened through a hydraulic cylinder; the core removing hammer is used for impacting at a core removing station, particularly a casting corner is accurately acted, and the force, the frequency and the installation position of the casting corner are adjustable; a vibration source is provided by an electromagnetic vibrator at a sand cleaning station, the vibration force and frequency of the vibration source are adjustable, and meanwhile, the plate turnover machine rotates to clean sand. According to the invention, the core removing hammer, the electromagnetic vibrator and the rotary bracket are matched, so that the vibration force directly acts on the casting body, the core removing and sand cleaning can be effectively realized, the casting automatically switches stations, the device can continuously operate, the trouble of manual beating of workers is eliminated, the labor intensity of the workers is reduced, the production efficiency is improved, and the casting is protected from being damaged; meanwhile, smoke dust and noise can be reduced through closed packaging.)

一种复杂内腔铸件的振动除芯装置

技术领域

本发明涉及铸件除芯技术领域,尤其涉及一种复杂内腔铸件的振动除芯装置。

背景技术

在铸造过程中,需要在铸件浇注并冷却后对铸件除芯,但复杂内腔铸件的内腔曲度大且内径狭窄,成为除芯的难点。

传统的除芯方法,大多采用工人手工除芯,工作强度大,工作环境恶劣,而手动捶打定位不精确,效率较低,也容易使铸件受损。

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