Supercharger residual power recovery device for internal combustion engine, and ship
阅读说明:本技术 内燃机的增压器剩余动力回收装置及船舶 (Supercharger residual power recovery device for internal combustion engine, and ship ) 是由 坂入信之 谷口贵士 岛田一孝 村上高弘 于 2018-06-21 设计创作,主要内容包括:本发明的增压器剩余动力回收装置包括:内燃机,通过电子控制由油压操作的操作装置来驱动;增压器,附带于所述内燃机;第一油压泵,连接到所述增压器并且由所述增压器旋转驱动以产生油压;第二油压泵,通过电动机的旋转而被旋转驱动以所产生油压;油压调节机构,在由所述第一油压泵产生的油压和由所述第二油压泵产生的油压之间调节供应给所述操作装置的油压;以及控制器,电子控制所述操作装置。所述控制器控制所述油压调节机构,使得在由所述第一油压泵产生的油压产生量小于预定量的条件下,供应到所述操作装置的油压为由所述第二油压泵产生的油压,除了所述条件以外,供应到所述操作装置的油压为包含由所述第一油压泵产生的油压。(The supercharger surplus power recovery device of the present invention comprises: an internal combustion engine driven by electronically controlling an operating device operated by oil pressure; a supercharger attached to the internal combustion engine; a first oil pressure pump connected to the supercharger and rotationally driven by the supercharger to generate an oil pressure; a second hydraulic pump that is rotationally driven by rotation of the motor to generate hydraulic pressure; a hydraulic pressure adjusting mechanism that adjusts a hydraulic pressure supplied to the operation device between a hydraulic pressure generated by the first hydraulic pump and a hydraulic pressure generated by the second hydraulic pump; and a controller that electronically controls the operation device. The controller controls the hydraulic pressure adjustment mechanism such that the hydraulic pressure supplied to the operation device is the hydraulic pressure generated by the second hydraulic pump under a condition that a hydraulic pressure generation amount generated by the first hydraulic pump is smaller than a predetermined amount, and the hydraulic pressure supplied to the operation device includes the hydraulic pressure generated by the first hydraulic pump except for the condition.)
1. A supercharger surplus power recovery apparatus for an internal combustion engine, characterized by comprising:
an internal combustion engine driven by electronically controlling an operating device operated by oil pressure;
a supercharger that is provided in an exhaust passage of the internal combustion engine and is driven to rotate by exhaust gas of the internal combustion engine to supply supercharged air supply to an intake pipe of the internal combustion engine;
a first oil pressure pump connected to the supercharger and rotationally driven by the supercharger to generate an oil pressure;
a second hydraulic pump that is rotationally driven by rotation of the motor to generate hydraulic pressure;
a hydraulic pressure adjusting mechanism that adjusts a hydraulic pressure supplied to the operation device between a hydraulic pressure generated by the first hydraulic pump and a hydraulic pressure generated by the second hydraulic pump; and
a controller that electronically controls the operation device,
the oil pressure supplied to the operating device is at least one of the oil pressure generated by the first oil pressure pump and the oil pressure generated by the second oil pressure pump,
the controller controls the hydraulic pressure adjustment mechanism such that the hydraulic pressure supplied to the operation device is the hydraulic pressure generated by the second hydraulic pump and the hydraulic pressure supplied to the operation device is the hydraulic pressure generated by the second hydraulic pump under the condition that the amount of hydraulic pressure generated by the first hydraulic pump is smaller than a predetermined amount, and the hydraulic pressure supplied to the operation device includes the hydraulic pressure generated by the first hydraulic pump under the condition other than the condition.
2. The supercharger surplus power recovery apparatus of an internal combustion engine according to claim 1, wherein,
the predetermined amount is a necessary amount of oil pressure required for operating the operating device.
3. The supercharger surplus power recovery apparatus of an internal combustion engine according to claim 2, wherein,
the controller controls the oil pressure adjustment mechanism so that the oil pressure generated by the second oil pressure pump is supplied to the operating device without supplying the oil pressure generated by the first oil pressure pump to the operating device under a condition that an oil pressure generation amount generated by the first oil pressure pump is smaller than a predetermined amount,
in a case other than the condition, the oil pressure generated by the first hydraulic pump is supplied to the operating device, and the oil pressure generated by the second hydraulic pump is not supplied to the operating device.
4. The supercharger surplus power recovery apparatus of an internal combustion engine according to claim 1, wherein,
the predetermined amount is smaller than a necessary amount of oil pressure required for operating the operating device,
the controller controls at least one of the oil pressure adjustment mechanism, the first oil pressure pump, and the second oil pressure pump so that the oil pressure generated by the second oil pressure pump is supplied to the operating device without supplying the oil pressure generated by the first oil pressure pump to the operating device under a condition that an oil pressure generation amount generated by the first oil pressure pump is smaller than the predetermined amount,
supplying the hydraulic pressure generated by the first hydraulic pump to the operating device without supplying the hydraulic pressure generated by the second hydraulic pump to the operating device under the condition that the amount of hydraulic pressure generated by the first hydraulic pump reaches the required amount,
and a control unit configured to supply the hydraulic pressure generated by the first hydraulic pump and the hydraulic pressure generated by the second hydraulic pump to the operation device under a condition that a hydraulic pressure generation amount generated by the first hydraulic pump is equal to or more than the predetermined amount and does not reach the required amount, so that a total amount of the hydraulic pressure generated by the second hydraulic pump and the hydraulic pressure generated by the first hydraulic pump becomes the required amount of the operation device.
5. The supercharger surplus power recovery apparatus of an internal combustion engine according to claim 4, wherein,
the controller controls the hydraulic pressures generated by the first hydraulic pump and the second hydraulic pump so that the hydraulic pressure generated by the first hydraulic pump is gradually increased and the hydraulic pressure generated by the second hydraulic pump is gradually decreased as the load factor of the internal combustion engine increases, under the condition that the hydraulic pressure generated by the first hydraulic pump is equal to or more than the predetermined amount and does not reach the required amount.
6. The supercharger surplus power recovery apparatus of an internal combustion engine according to any one of claims 1 to 5, wherein,
the predetermined amount is a hydraulic pressure generation amount by the first hydraulic pump corresponding to a load factor of 70% or less of a load factor of the internal combustion engine.
7. The supercharger surplus power recovery apparatus of an internal combustion engine according to any one of claims 1 to 6, wherein,
the internal combustion engine is not provided with an engine-driven hydraulic pump that is rotationally driven by rotation of a crankshaft of the internal combustion engine to generate hydraulic pressure.
8. The supercharger surplus power recovery apparatus of an internal combustion engine according to any one of claims 1 to 7, wherein,
the supercharger surplus power recovery device has a control valve that controls an exhaust gas flow rate delivered to a turbine of the supercharger,
when the hydraulic pressure generated by the first hydraulic pump is supplied to the operating device under the condition that the hydraulic pressure generation amount reaches the necessary amount, the controller controls the opening of the control valve so that the hydraulic pressure generation amount generated by the first hydraulic pump corresponds to the necessary amount and does not become excessive with respect to the necessary amount of the hydraulic pressure in the operating device.
9. The supercharger surplus power recovery apparatus of an internal combustion engine according to claim 8, comprising:
a bypass exhaust passage, arranged in parallel with the supercharger of the internal combustion engine, that discharges a portion of the exhaust gas to the outside without passing through a turbine of the supercharger; and
an exhaust bypass valve that controls a flow rate of exhaust gas in the bypass exhaust passage,
the control valve is the exhaust bypass valve.
10. A ship, characterized in that it comprises a ship body,
a supercharger surplus power recovery device of an internal combustion engine according to any one of claims 1 to 9 mounted on the ship,
the internal combustion engine is a propulsion engine for a ship.
Technical Field
The invention relates to a supercharger residual power recovery device of an internal combustion engine and a ship.
Background
Conventionally, in an internal combustion engine such as a diesel engine or a gas engine, a turbine of a supercharger (turbocharger) is rotationally driven by exhaust gas of the engine, and a compressor rotated by the rotationally driven turbine increases a density of supply air to increase an output of the engine.
However, even if the exhaust energy is effectively utilized by installing a supercharger, the exhaust energy is excessive when, for example, the engine is under a high load (at a high output), and utilization of such surplus exhaust energy without wasting it can not only improve the fuel consumption rate but also strongly require utilization of the surplus exhaust energy in terms of environmental protection.
As a device for effectively utilizing the engine surplus exhaust energy, there is known a supercharger surplus power recovery device (patent document 1) that generates an oil pressure by an oil pressure pump connected to a supercharger and rotationally driven by the supercharger, and supplies the oil pressure to an oil pressure mechanism as a drive source for driving an operation device of an internal combustion engine.
Disclosure of Invention
Problems to be solved by the invention
In this supercharger surplus power recovery device, an engine-driven hydraulic pump that generates hydraulic pressure by being rotationally driven by rotation of a crankshaft of the internal combustion engine is provided. When the load factor of the internal combustion engine is low and the amount of oil pressure generated by a supercharger-driving oil pressure pump rotationally driven by the supercharger is small, the engine-driving oil pressure pump supplies oil pressure as a driving source of the operation device.
However, the engine-driven hydraulic pump and the gear box connecting the engine-driven hydraulic pump and the crankshaft are large in structure and thus high in cost. Therefore, a large installation space is required and it becomes an expensive supercharger surplus power recovery device, which is disadvantageous when used as a propulsion engine in a ship.
Accordingly, an object of the present invention is to provide a supercharger surplus power recovery device for an internal combustion engine, which can use surplus exhaust energy efficiently at low cost without increasing installation space, and a ship using the supercharger surplus power recovery device.
Means for solving the problems
One embodiment of the present invention is a supercharger surplus power recovery device for an internal combustion engine. The device includes:
an internal combustion engine driven by electronically controlling an operating device operated by oil pressure;
a supercharger that is provided in an exhaust passage of the internal combustion engine and is driven to rotate by exhaust gas of the internal combustion engine to supply supercharged air supply to an intake pipe of the internal combustion engine;
a first oil pressure pump connected to the supercharger and rotationally driven by the supercharger to generate an oil pressure;
a second hydraulic pump that is rotationally driven by rotation of the motor to generate hydraulic pressure;
a hydraulic pressure adjusting mechanism that adjusts a hydraulic pressure supplied to the operation device between a hydraulic pressure generated by the first hydraulic pump and a hydraulic pressure generated by the second hydraulic pump; and
a controller that electronically controls the operation device.
The hydraulic pressure supplied to the operating device is at least one of the hydraulic pressure generated by the first hydraulic pump and the hydraulic pressure generated by the second hydraulic pump.
The controller controls the hydraulic pressure adjustment mechanism such that the hydraulic pressure supplied to the operation device is the hydraulic pressure generated by the second hydraulic pump and the hydraulic pressure supplied to the operation device is the hydraulic pressure generated by the second hydraulic pump under the condition that the amount of hydraulic pressure generated by the first hydraulic pump is smaller than a predetermined amount, and the hydraulic pressure supplied to the operation device includes the hydraulic pressure generated by the first hydraulic pump under the condition other than the condition.
Preferably, the predetermined amount is a necessary amount of oil pressure required for operating the operating device.
Preferably, the controller controls the oil pressure adjustment mechanism so that the oil pressure generated by the second oil pressure pump is supplied to the operation device without supplying the oil pressure generated by the first oil pressure pump to the operation device under a condition that an oil pressure generation amount generated by the first oil pressure pump is smaller than a predetermined amount, and the oil pressure generated by the first oil pressure pump is supplied to the operation device without supplying the oil pressure generated by the second oil pressure pump to the operation device under a condition other than the condition.
Preferably, the predetermined amount is smaller than an amount of oil pressure necessary for operating the operating device, the controller controls at least one of the oil pressure adjusting mechanism, the first oil pressure pump, and the second oil pressure pump such that the oil pressure generated by the second oil pressure pump is supplied to the operating device without supplying the oil pressure generated by the first oil pressure pump to the operating device on a condition that an amount of oil pressure generation by the first oil pressure pump is smaller than the predetermined amount,
supplying the hydraulic pressure generated by the first hydraulic pump to the operating device without supplying the hydraulic pressure generated by the second hydraulic pump to the operating device under the condition that the amount of hydraulic pressure generated by the first hydraulic pump reaches the required amount,
and a control unit configured to supply the hydraulic pressure generated by the first hydraulic pump and the hydraulic pressure generated by the second hydraulic pump to the operation device under a condition that a hydraulic pressure generation amount generated by the first hydraulic pump is equal to or more than the predetermined amount and does not reach the required amount, so that a total amount of the hydraulic pressure generated by the second hydraulic pump and the hydraulic pressure generated by the first hydraulic pump becomes the required amount of the operation device.
Preferably, the controller controls the hydraulic pressures generated by the first hydraulic pump and the second hydraulic pump so that the hydraulic pressure generated by the first hydraulic pump is gradually increased and the hydraulic pressure generated by the second hydraulic pump is gradually decreased as the load factor of the internal combustion engine increases, under the condition that the hydraulic pressure generation amount generated by the first hydraulic pump is equal to or more than the predetermined amount and does not reach the necessary amount.
Preferably, the predetermined amount is a hydraulic pressure generation amount by the first hydraulic pump corresponding to a load factor of 70% or less of a load factor of the internal combustion engine.
Preferably, an engine-driven oil pressure pump that is rotationally driven by rotation of a crankshaft of the internal combustion engine to generate an oil pressure is not provided in the internal combustion engine.
Preferably, the supercharger surplus power recovery device has a control valve configured to control a flow rate of the exhaust gas delivered to a turbine of the supercharger, and the controller controls an opening degree of the control valve such that a hydraulic pressure generation amount generated by the first hydraulic pump corresponds to the necessary amount and does not become excessive with respect to the necessary amount of the hydraulic pressure in the operation device when the hydraulic pressure generated by the first hydraulic pump is supplied to the operation device on the condition that the hydraulic pressure generation amount reaches the necessary amount.
Preferably, the supercharger surplus power recovery device includes:
a bypass exhaust passage configured to be arranged in parallel with the supercharger of the internal combustion engine, and to discharge a portion of the exhaust gas to the outside without passing through a turbine of the supercharger; and
an exhaust bypass valve that controls an exhaust gas flow rate in the bypass exhaust passage, the control valve being the exhaust bypass valve.
Another aspect of the present invention provides a ship equipped with a supercharger surplus power recovery device for an internal combustion engine, wherein the internal combustion engine is a propulsion engine for a ship.
ADVANTAGEOUS EFFECTS OF INVENTION
According to the supercharger surplus power recovery device and the ship on which the device is mounted, the installation space is not excessively large, and surplus exhaust energy can be effectively used at low cost.
Drawings
Fig. 1 is a diagram showing a main structure of a supercharger surplus power recovery device according to an embodiment.
Fig. 2 is a diagram showing the arrangement around the supercharger of the supercharger surplus power recovery apparatus according to one embodiment.
Detailed Description
The supercharger surplus power recovery apparatus for an internal combustion engine and the ship according to one embodiment will be described in detail below. Fig. 1 is a diagram showing a main configuration of a supercharger surplus power recovery device (hereinafter referred to as a recovery device) 100 according to the present embodiment.
The
The
The internal combustion engine 1 is not particularly limited, and examples thereof include a low-speed diesel engine (power source, internal combustion engine) for propulsion mounted on a ship. The internal combustion engine 1 is an electronically controlled engine that electronically controls operating devices such as an exhaust valve, a fuel injection valve, and the like required for driving the internal combustion engine 1 by oil pressure. A
The internal combustion engine 1 is not provided with an engine-driven hydraulic pump that is rotationally driven by rotation of a crankshaft of the internal combustion engine 1 to generate hydraulic pressure. Therefore, a gear box for connecting the engine-driving pump and the crankshaft is not provided.
The
Also, the
As shown in fig. 1, a transmission 9 is connected to the
Although the first
The first
The
In the
Under the control of the
The
For example, the
At the start of the internal combustion engine 1, the
Then, when the internal combustion engine 1 is at a low to medium load, for example, during a load factor of 50%, the
Thus, even at the time of low to medium loads, the hydraulic pressure required by the
Here, the upper limit of the medium load is a load when the hydraulic pressure generation amount of the hydraulic pressure generated by the rotary driving of the first
In the case of driving and rotating the first
Next, when the internal combustion engine 1 is under a high load, for example, when the load factor is 50% or more, the oil pressure generation amount generated by the rotational drive of the first
When the oil pressure generation amount by the rotational driving of the first
The hydraulic pressure supplied to the
However, according to one embodiment, under the condition that the amount of oil pressure generated by the first
That is, the predetermined amount may be smaller than a required amount of oil pressure required for operating the oil pressure control unit 51 (operating device). In this case, it is preferable that the controller 50 controls at least one of the hydraulic pressure adjustment mechanism 30, the first hydraulic pump 10, and the second hydraulic pump 53 such that the hydraulic pressure generated by the second hydraulic pump 53 is supplied to the hydraulic control unit 51 without supplying the hydraulic pressure generated by the first hydraulic pump 10 to the operation device under the condition that the amount of hydraulic pressure generated by the first hydraulic pump 10 is smaller than a predetermined amount, and the hydraulic pressure generated by the first hydraulic pump 10 is supplied to the hydraulic control unit 51 without supplying the hydraulic pressure generated by the second hydraulic pump 53 to the hydraulic control unit 51 under the condition that the amount of hydraulic pressure generated by the first hydraulic pump 10 reaches a necessary amount, and the amount of hydraulic pressure generated by the second hydraulic pump 53 and the amount of hydraulic pressure generated by the first hydraulic pump 10 are supplied to the hydraulic control unit 51 under the condition that the amount of hydraulic pressure generated by the first hydraulic pump 10 is equal to or more than the predetermined amount and the hydraulic pressure does not reach the necessary amount, the total amount of the hydraulic pressure generated by the second hydraulic pump 53 and the hydraulic pressure generated by the first hydraulic pump 10 is set to the required amount of the hydraulic control unit 51.
At this time, the hydraulic pressure amount generated by each of the first
When the internal combustion engine 1 is under a high load, the amount of hydraulic pressure generated by the rotational driving of the first
According to one embodiment, the
Fig. 2 is a diagram schematically showing one preferred mode of the device structure around the
An exhaust gas receiver 60 for exhaust gas discharged from the internal combustion engine 1 and an intake manifold 62 for taking in intake air supercharged by the
An outside air introduction passage 72 for introducing air from outside air is provided at the compressor 6, and an air supply passage 74 for guiding compressed air to a cooler 76 is also provided at the compressor 6. An exhaust gas circulation passage 78 is provided in the cooler 76, and the exhaust gas circulation passage 78 extends from the exhaust gas receiver 60 and is connected to the cooler 76. The gas cooled by the cooler 76 is supplied as supply gas to the intake manifold 62 and further to the internal combustion engine 1. An exhaust circulation control valve 80 is provided in the exhaust circulation passage 78. A part of the exhaust gas in the exhaust gas receiver 60 passes through the exhaust gas circulation passage 78, is mixed with air taken in from outside air and compressed by the compressor 6, and is supplied as supply air to the internal combustion engine 1. As described above, a part of the exhaust gas is used as the supply gas because the combustion temperature of the internal combustion engine 1 is lowered by utilizing the difference between the specific heat of the exhaust gas components and the specific heat of oxygen, thereby reducing the reaction speed of oxygen and nitrogen, and thus reducing the amount of NOx discharged. The exhaust circulation passage 78 and the exhaust circulation control valve 80 constitute exhaust gas recirculation means that supplies a portion of exhaust gas to the intake manifold (intake pipe) 62 of the internal combustion engine without being delivered to the
In addition, although not shown in fig. 2, a dust collector, a compressor, and the like may be provided in the exhaust gas circulation passage 78.
An exhaust bypass valve 70 for controlling the flow rate of exhaust gas in the bypass exhaust passage 68 is provided in the bypass exhaust passage 68. The opening degree of the exhaust bypass valve 70 is electronically controlled by the
Further, instead of using the exhaust bypass valve 70 as the control valve, as an embodiment, it is preferable that a flow rate adjustment valve that variably controls the flow passage area of the exhaust gas is used as the control valve in the middle of the exhaust passage 64 connected to the
In one embodiment, when the hydraulic pressure generation amount by the rotational driving of the first
As described above, in this embodiment, the hydraulic pressure generation amount of the hydraulic pressure generated by the first
In addition, in this embodiment, the
The
From the viewpoint of effectively utilizing the excess exhaust energy, it is preferable that the predetermined amount is set to a hydraulic pressure generation amount by the first
The
The
Description of the reference numerals
1: internal combustion engine
5: pressure booster
6: compressor with a compressor housing having a plurality of compressor blades
7: turbine wheel
8: rotating shaft
9: speed variator
10: a first oil pressure pump
10a, 10b, 53a, 53 b: discharge port
20: oil pressure mechanism
21. 22, 23, 24, 25, 26: oil channel
30: oil pressure adjusting mechanism
50: controller
51: oil pressure control unit
52: electric motor
53: the second oil hydraulic pump
70: exhaust bypass valve
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