阅读说明：本技术 一种基于自动化包装的智能包装线 (Intelligent packaging line based on automatic packaging ) 是由 陈小琴 于 2019-10-14 设计创作，主要内容包括：本发明公开了一种基于自动化包装的智能包装线,包括传送线；间隔分布于所述传送线上的多个加工工位,包括可上下翻折的底杆、设于底杆上的底板和两侧板、可上下动作的盖板、可前后动作的封尾部件、可上下动作的封头部件,包装盒置于上述底板、侧板、盖板围设成的空间内；加工支架,位于所述传送线侧部,其上间隔分布有多个与加工工位相配合的张紧定位装置。本发明可通过张紧定位装置伸入至其内对其进行定位张紧,避免产品出现歪斜或褶皱等状态,提升产品质量；且整个加工在一个传送线上实现加工效率得到明显提升,且设备投入成本也得到极大程度的减小。(The invention discloses an intelligent packaging line based on automatic packaging, which comprises a transmission line, a packaging box and a packaging box, wherein the transmission line is provided with a conveying line; the packaging box comprises a plurality of processing stations which are distributed on the conveying line at intervals, a plurality of packaging boxes and a plurality of packaging boxes, wherein the plurality of processing stations comprise a bottom rod capable of being turned over up and down, a bottom plate and two side plates arranged on the bottom rod, a cover plate capable of moving up and down, a tail sealing part capable of moving back and forth and a head sealing part capable of moving up and down; and the processing support is positioned on the side part of the conveying line, and a plurality of tensioning and positioning devices matched with the processing stations are distributed on the processing support at intervals. The tensioning positioning device can stretch into the tensioning positioning device to position and tension the tensioning positioning device, so that the product is prevented from being in a state of being skewed or folded, and the quality of the product is improved; and the whole processing realizes that the processing efficiency is obviously promoted on a transmission line, and the equipment investment cost is also reduced to a great extent.)

1. An intelligent packaging line based on automatic packaging, its characterized in that: comprises that

A conveyor line (1);

the processing stations (2) are distributed on the conveying line at intervals and comprise bottom rods (21) capable of being turned over up and down, bottom plates (25) and two side plates (22) arranged on the bottom rods, cover plates (23) capable of moving up and down, tail sealing parts capable of moving back and forth, head sealing parts capable of moving up and down and bearing plates (24) arranged at the lower parts of the bottom plates, the bearing plates (24) are fixedly connected to the conveying line through connecting rods (241), and the packing boxes are arranged in spaces defined by the bottom plates (21), the side plates (22) and the cover plates (23);

the processing support (3) is positioned on the side part of the conveying line, and a plurality of tensioning and positioning devices matched with the processing stations are distributed on the processing support at intervals;

the positioning bracket (4) is positioned on the side part of the processing bracket, and is provided with a collision component matched with the tensioning and positioning device;

the bending driving part is arranged on the positioning bracket and used for driving the bottom rod (21) to be bent;

and a bending releasing part for returning the folded bottom rod (21) to an original state.

2. The intelligent packaging line based on automated packaging of claim 1, wherein: the tensioning and positioning device comprises a tensioning bottom plate (51), a first tensioning side plate (52) connected to one side of the tensioning bottom plate in a turnover mode, a second tensioning side plate (53) connected to the other side of the tensioning bottom plate in a turnover mode, a first locking component and a second tensioning side plate which are arranged on the tensioning bottom plate and used for locking the position of the first tensioning side plate (54), a second locking component and a hydraulic rod (55) used for driving the tensioning bottom plate to move back and forth.

3. The intelligent packaging line based on automated packaging of claim 2, wherein: the first locking part comprises an opening (56) arranged on the first tensioning side plate, an elastic sheet (57) arranged in the opening, a hook (58) arranged at the end part of the elastic sheet, an open slot (59) arranged on the tensioning bottom plate, a blocking edge (510) arranged in the open slot, a movable rod (511) capable of reciprocating relative to the open slot and a spring (512) connected with the movable rod, wherein the outer end of the movable rod (511) extends out of the side wall of the tensioning bottom plate (51).

4. The intelligent packaging line based on automated packaging of claim 3, wherein: the conveying line (1) comprises two conveying belts (11) which are arranged in bilateral symmetry, the processing support (3) is a conveying belt, rollers of the conveying belt and rollers of the conveying belts (11) are arranged coaxially, and the hydraulic rod (55) is fixedly arranged on the conveying belt; the positioning support (4) comprises a front support frame (41) and a rear support frame (42) which are respectively arranged corresponding to the head part and the tail part of the transmission belt, and the collision part comprises a contact plate (43) arranged on the front support frame and a U-shaped contact plate (44) arranged on the side wall of the rear support frame.

5. The intelligent packaging line based on automated packaging of claim 4, wherein: the bending driving part comprises a support bracket (61) fixedly arranged on the upper part of the rear support frame, two touch rods (62) arranged on the support bracket and a reinforcing piece (63) acting on the support bracket, the support bracket (61) is arranged in an inverted L-shaped structure, the touch rods (62) are connected with the end part of the support bracket (61), and at least part of the touch rods (62) is positioned on the upper part of a transverse plate (611) of the support bracket (61); one end of the reinforcing piece (63) is connected with the vertical plate (612) of the support bracket (61), the other end of the reinforcing piece is fixedly connected with the back support frame (42), and a triangular structure is formed between the reinforcing piece (63) and the vertical plate (612); the contact rod (62) is obliquely arranged from bottom to top and is obliquely arranged from inside to outside.

6. The intelligent packaging line based on automated packaging of claim 1, wherein: the bending release component comprises two unlocking rods (71) correspondingly arranged at the tail parts of the conveying lines and a connecting frame (72) used for manufacturing the two unlocking pieces, and the tail parts of the unlocking rods (71) are connected with the connecting frame (72); the unlocking rod (71) is arranged in a manner of inclining from top to bottom and inclining from outside to inside.

7. The intelligent packaging line based on automated packaging of claim 4, wherein: the rear support frame (42) is further provided with a filling device, the filling device comprises a material storage box, a material guide pipe (81) connected with the material storage box, a material injection head (82) arranged at the upper end of the material guide pipe and a material pumping pump arranged on the material guide pipe, and the position of the material injection head (82) corresponds to the position of the machining station (2).

8. The intelligent packaging line based on automated packaging of claim 7, wherein: the tail sealing component comprises a heat-sealing clamping arm (91) capable of reciprocating, a push plate (92) capable of moving back and forth, an upper shifting piece (93) rotatably arranged on the push plate and a motor used for driving the shifting piece to rotate, and the shifting piece (93) is arranged in an L-shaped structure.

9. The intelligent packaging line based on automated packaging of claim 7, wherein: the cover plate is characterized in that positioning hook members (231) are respectively arranged on two sides of the cover plate (23), inserting openings (221) matched with the positioning hook members are respectively arranged on the two side plates (22), and the cross sections of the positioning hook members (231) and the inserting openings (221) are both in trapezoidal structure arrangement.

Technical Field

The invention belongs to the technical field of intelligent packaging, and particularly relates to an intelligent packaging line based on automatic packaging.

Background

Smart packaging refers to providing information on the quality of packaged food during distribution and storage by detecting the environmental conditions of the packaged food. Such as a time-temperature indicating package, a freshness indicating package, a package leakage indicating package, etc. Along with the development of science and technology, intelligent packaging lines also enter the industrial production industry step by step, and great convenience is provided for production. Although the existing intelligent packaging line for processing the box-packed beverage can meet the requirement of rapid packaging processing of the box-packed beverage, the flatness of two ends of the packaged box-packed beverage is low, and the production efficiency is low.

Disclosure of Invention

In order to overcome the defects of the prior art, the invention provides the intelligent packaging line based on automatic packaging, which has high product quality and high processing efficiency after packaging and processing.

In order to achieve the purpose, the invention adopts the following technical scheme: an intelligent packaging line based on automatic packaging, comprising

A conveyor line;

the packaging box comprises a plurality of processing stations which are distributed on the conveying line at intervals, a plurality of packaging boxes and a plurality of packaging boxes, wherein the plurality of processing stations comprise a bottom rod capable of being turned over up and down, a bottom plate and two side plates arranged on the bottom rod, a cover plate capable of moving up and down, a tail sealing part capable of moving back and forth and a head sealing part capable of moving up and down;

the processing support is positioned on the side part of the conveying line, and a plurality of tensioning and positioning devices matched with the processing stations are distributed on the processing support at intervals;

the positioning bracket is positioned on the side part of the processing bracket and is provided with a collision component matched with the tensioning and positioning device;

the bending driving part is arranged on the positioning bracket and used for driving the bottom rod to be bent;

and the bending releasing part is used for resetting the folded bottom rod to the original state.

After the paper box is placed into the processing station, the paper box can be stretched into the processing station through the tensioning and positioning device to be positioned and tensioned, the paper box is ensured to be in a completely square degree, and further, when tail sealing operation is carried out, the paper box can be ensured to be in a completely square state after the tail sealing position is folded, so that the states of deflection, wrinkles and the like are avoided, and the product quality is improved; and whole processing is realized on a transfer line, that is to say that the processing station can accomplish each item packing processing work to the carton on the in-process that carries out the position removal on the transfer line, compares in the condition of the independent process processing of traditional a plurality of equipment, and machining efficiency obtains obviously promoting, and equipment input cost also obtains very big degree reduction.

The tensioning and positioning device comprises a tensioning bottom plate, a first tensioning side plate which can be connected to one side of the tensioning bottom plate in a turning mode, a second tensioning side plate which can be connected to the other side of the tensioning bottom plate in a turning mode, a first locking component which is arranged on the tensioning bottom plate and used for locking the position of the first tensioning side plate, a second locking component which is arranged on the second tensioning side plate and used for locking the position of the second tensioning side plate, and a hydraulic rod used for driving the tensioning bottom plate to move back and forth; the stability of the tensioning state is guaranteed, and the situation of position movement or deviation is avoided.

The first locking part comprises an opening arranged on the first tensioning side plate, an elastic sheet arranged in the opening, a hook arranged at the end part of the elastic sheet, an open slot arranged on the tensioning bottom plate, a blocking edge arranged in the open slot, a movable rod capable of reciprocating relative to the open slot and a spring connected with the movable rod, and the outer end of the movable rod extends out of the side wall of the tensioning bottom plate; under this kind of structure, when the bottom plate stretched into to the processing station in, the movable rod will be inconsistent with the curb plate, by inside extrusion under the effect of curb plate, remove the crotch and keep off the hookup between the edge, and then the tensioning curb plate is relative the bottom plate and is turned up again, has avoided the bottom plate to insert to the processing station with the state that the curb plate has turned up in for insert more smoothly, the condition with box tip extrusion deformation can not appear, guarantees the quality of product.

The conveying line comprises two conveying belts which are arranged in a bilateral symmetry mode, the processing support is a conveying belt, the roller of the conveying belt and the roller of the conveying belt are arranged coaxially, and the hydraulic rod is fixedly arranged on the conveying belt; the positioning bracket comprises a front support frame and a rear support frame which are respectively arranged corresponding to the head part and the tail part of the transmission belt, and the collision part comprises a collision plate arranged on the front support frame and a U-shaped collision plate arranged on the side wall of the rear support frame; the coaxial arrangement ensures that the moving speed of the processing station is consistent with that of the tensioning and positioning device, and the failure rate of the equipment is reduced; secondly, under the structure, when the tensioning and positioning device moves to the position of the U-shaped abutting plate, the first tensioning side plate is abutted and extruded, and then the tensioning and positioning device automatically turns to the position of the covering and returning bottom plate in the process of continuously moving along with the conveyor belt, and after the tensioning and positioning device continuously moves to the position of the abutting plate along with the conveyor belt, the second tensioning side plate automatically turns to the position of the covering and returning bottom plate under the abutting of the abutting plate, so that the side plates are both opened and folded without arranging a power source, the equipment is ensured to be simple in structure, and the energy consumption is low; and because no electric element is arranged, the situation that the tensioning and positioning device fails due to the damage of the electric element can be avoided, and the service life of the equipment is prolonged.

The bending driving part comprises a supporting bracket fixedly arranged on the upper part of the rear support frame, two touch rods arranged on the supporting bracket and a reinforcing piece acting on the supporting bracket, the supporting bracket is arranged in an inverted L-shaped structure, the touch rods are connected with the end parts of the supporting bracket, and at least part of the touch rods are positioned on the upper part of a transverse plate of the supporting bracket; one end of the reinforcing piece is connected with the vertical plate of the supporting bracket, the other end of the reinforcing piece is fixedly connected with the rear supporting frame, and a triangular structure is formed between the reinforcing piece and the vertical plate; the contact rod is obliquely arranged from bottom to top and is also obliquely arranged from inside to outside; under the structure, the whole contact rod is not fixed on the support bracket, so that the contact rod can have certain deformation capacity when being matched with the bending rod, and the contact rod is prevented from being broken when special conditions occur; the support bracket is arranged in an L-shaped structure and also has certain deformation capacity, so that the possibility of damage to the collision rod is further reduced; secondly, since the part of the touch bar is located on the upper portion of the support bracket, when the touch bar is excessively deformed, the touch bar will touch the support bracket, so as to ensure that the deformation of the touch bar will not cause the touch bar to be unable to drive the bending bar to bend, thereby reducing the failure rate of the device.

The bending relieving part comprises two unlocking rods correspondingly arranged at the tail parts of the conveying lines and a connecting frame for manufacturing the two unlocking pieces, and the tail parts of the unlocking rods are connected with the connecting frame; the unlocking rod is arranged in an inclined manner from top to bottom and is also arranged in an inclined manner from outside to inside; improve the deformation work piece of unblock pole, reduce the possibility of conflict pole rupture.

The rear support frame is also provided with a filling device, the filling device comprises a material storage box, a material guide pipe connected with the material storage box, a material injection head arranged at the upper end of the material guide pipe and a material pumping pump arranged on the material guide pipe, and the position of the material injection head is arranged corresponding to the position of the processing station; the filling and the carton forming are carried out synchronously, and the processing efficiency is high.

The tail sealing component comprises a heat-sealing clamping arm capable of reciprocating, a push plate capable of moving back and forth, an upper shifting piece rotatably arranged on the push plate and a motor for driving the shifting piece to rotate, and the shifting piece is arranged in an L-shaped structure; carry out heat-seal and folding operation in step, simple structure is convenient for realize, and machining efficiency is high.

Positioning hook members are respectively arranged on two sides of the cover plate, inserting openings matched with the positioning hook members are respectively arranged on the two side plates, and the cross sections of the positioning hook members and the inserting openings are both in a trapezoidal structure; the cover plate and the side plates are guaranteed to have position positioning when being covered, the possibility of cover plate deviation is reduced, and the processing quality of the box is improved.

The tensioning positioning device can stretch into the tensioning positioning device to position and tension the tensioning positioning device, so that the product is prevented from being in a state of being skewed or folded, and the quality of the product is improved; and the whole processing realizes that the processing efficiency is obviously promoted on a transmission line, and the equipment investment cost is also reduced to a great extent.

Drawings

FIG. 1 is a schematic structural diagram of the present invention.

Fig. 2 is a bottom view of the present invention.

Fig. 3 is a side view of the present invention.

Fig. 4 is a schematic structural diagram of the tension positioning device of the present invention.

Fig. 5 is an enlarged view of a portion a in fig. 4.

Fig. 6 is an enlarged view at B in fig. 4.

Fig. 7 is an enlarged view of a portion a in fig. 1.

Fig. 8 is an enlarged view at B in fig. 1.

FIG. 9 is a schematic view of the bending driving part according to the present invention.

Detailed Description

As shown in fig. 1-9, an intelligent packaging line based on automatic packaging comprises a conveying line 1, a plurality of processing stations 2 distributed on the conveying line at intervals, a processing bracket 3, a positioning bracket 4, a bending driving part and a bending relieving part; the processing bracket 3 is positioned at the side part of the conveying line, and a plurality of tensioning and positioning devices matched with the processing stations are distributed on the processing bracket at intervals; the positioning bracket 4 is positioned at the side part of the processing bracket, and is provided with a collision component matched with the tensioning and positioning device; the bending driving part is arranged on the positioning bracket and used for driving the bottom rod 21 to be bent; the bending releasing part is used for resetting the folded bottom rod 21 to an original state; specifically, the conveying line 1 comprises two conveying belts 11 which are arranged in bilateral symmetry, the processing support 3 is a conveying belt, and rollers of the conveying belt and rollers of the conveying belts 11 are arranged coaxially; the positioning bracket 4 comprises a front bracket 41 and a rear bracket 42 which are respectively arranged corresponding to the head and the tail of the transmission belt, and the interference part comprises a contact plate 43 arranged on the front bracket and a U-shaped contact plate 44 arranged on the side wall of the rear bracket.

The processing station 2 comprises a bottom rod 21 capable of being turned over up and down, a bottom plate 25 and two side plates 22 arranged on the bottom rod, a cover plate 23 capable of moving up and down, a tail sealing part capable of moving back and forth, a head sealing part capable of moving up and down and a bearing plate 24 arranged at the lower part of the bottom plate, wherein the bearing plate 24 is fixedly connected to a conveying line through a connecting rod 241, and a packing box is arranged in a space defined by the bottom plate 21, the side plates 22 and the cover plate 23; the bottom rod 21 comprises a first rod body fixedly connected with the conveyor belt and a second rod body pivoted with the first rod body, the second rod body is connected with the bottom plate, and the second rod body can be vertically turned relative to the first rod body so as to drive the bottom plate to be converted in a horizontal state and a vertical state; the cover plate is connected with a hydraulic rod, and the cover plate can move up and down under the action of the hydraulic rod; preferably, the two sides of the cover plate 23 are respectively provided with a positioning hook 231, the positioning hook and the cover plate are integrally formed or fixedly connected, the two side plates 22 are respectively provided with a socket 221 matched with the positioning hook, and the cross sections of the positioning hook 231 and the socket 221 are both in a trapezoidal structure.

Specifically, the tensioning and positioning device comprises a tensioning bottom plate 51, a first tensioning side plate 52 connected to one side of the tensioning bottom plate in a turnover manner, a second tensioning side plate 53 connected to the other side of the tensioning bottom plate in a turnover manner, a first locking component and a second locking component which are arranged on the tensioning bottom plate and used for locking the position of the first tensioning side plate 54, the second tensioning side plate, the second locking component and a hydraulic rod 55 used for driving the tensioning bottom plate to move back and forth; the hydraulic rod 55 is fixedly arranged on the transmission belt, the first tensioning side plate subsection and the second tensioning side plate subsection are hinged with the tensioning bottom plate, and the hinged part is connected with a torsion spring; the length of first, second tensioning curb plate is half of the bottom plate respectively, and the position of first, second tensioning curb plate is the setting of staggering to when first, second tensioning curb plate all locked to the tensioning bottom plate on, first, second tensioning curb plate just covers the tensioning bottom plate.

The first locking part comprises an opening 56 arranged on the first tensioning side plate, a spring plate 57 arranged in the opening, a hook 58 arranged at the end part of the spring plate, an open slot 59 arranged on the tensioning bottom plate, a blocking edge 510 arranged in the open slot, a movable rod 511 capable of reciprocating relative to the open slot and a spring 512 connected with the movable rod, wherein the outer end of the movable rod 511 extends out of the side wall of the tensioning bottom plate 51; the elastic sheet is made of plastic or stainless steel and has larger deformability, the hook is formed by directly bending one end part of the elastic sheet, and the other end of the elastic sheet is fixedly connected with the inner wall of the opening; further, the hook extends to the side wall of the first tensioning side plate; the structure of the second tensioning side plate is the same as that of the first tensioning side plate, and the structure is not described in detail.

The bending driving part comprises a support bracket 61 fixedly arranged on the upper part of the rear support frame, two touch rods 62 arranged on the support bracket and a reinforcing part 63 acting on the support bracket, the support bracket 61 is made of plastics and is arranged in an inverted L-shaped structure, the touch rods 62 are connected with the end part of the support bracket 61, and at least part of the touch rods 62 is positioned on the upper part of a transverse plate 611 of the support bracket 61; the reinforcing part 63 is a plastic or metal plate, one end of the reinforcing part is connected with the vertical plate 612 of the support bracket 61, the other end of the reinforcing part is fixedly connected with the rear support frame 42, and a triangular structure is formed between the reinforcing part 63 and the vertical plate 612; the contact rod 62 is inclined from bottom to top and is also inclined from inside to outside.

The bending release part comprises two unlocking rods 71 correspondingly arranged at the tail parts of the transmission lines and a connecting frame 72 for manufacturing the two unlocking pieces, and the tail parts of the unlocking rods 71 are connected with the connecting frame 72; the lock release lever 71 is inclined from top to bottom and from outside to inside.

The rear support frame 42 is further provided with a filling device, the filling device comprises a material storage box, a material guide pipe 81 connected with the material storage box, a material injection head 82 arranged at the upper end of the material guide pipe and a material pumping pump arranged on the material guide pipe, the position of the material injection head 82 is arranged corresponding to the position of the processing station 2, and the material pumping pump is a material pumping pump purchased from the market.

The tail sealing component comprises a heat-sealing clamping arm 91 capable of reciprocating, a push plate 92 capable of moving back and forth, an upper shifting piece 93 rotatably arranged on the push plate and a motor for driving the shifting piece to rotate, and the shifting piece 93 is arranged in an L-shaped structure; the structure of head part is the same with the tail part of sealing, and the event is no longer repeated, and this heat-seal arm lock specifically sets up to the clamping jaw, and the clamping jaw above-mentioned is provided with the heating plate.

The working principle is as follows: the paper sheets are bonded and pressed into a square box, then the square box is placed into a processing station, in the conveying process, a hydraulic rod drives a tensioning and positioning device to extend into the box, and a movable rod is extruded in the extending process, so that a first tensioning side plate and a second tensioning side plate are turned over relative to a tensioning bottom plate, and the box is tensioned; then the heat-sealing clamping arm works to heat seal the tail part, then the push plate pushes the tail part of the box to fold the tail part of the box, and meanwhile, the shifting piece rotates to turn the two break angles to be attached to the side wall of the box, so that the tail end of the box is processed; then, the processing station continuously moves forwards, and in the process of moving to the position of the filling device, the bending rod is upwards turned under the action of the abutting rod to drive the box to be turned to a state that the opening is upwards, and meanwhile, the bearing plate 24 extends outwards to the bottom of the box; then the filling device fills materials into the box, and the end sealing device performs heat sealing and folding on the head end of the box after filling; then the processing station continues to move forward, the bending rod is turned to an initial state under the action of the unlocking rod, and the packaging processing of the box is completed.