阅读说明：本技术 一种制造低醇黄酒的方法及装置 (Method and device for preparing low-alcohol yellow wine ) 是由 王伟罡 于 2019-10-22 设计创作，主要内容包括：本发明涉及黄酒制造技术领域,且公开了一种制造低醇黄酒的方法及装置,包括蒸饭冷却设备,蒸饭冷却设备的顶部设有搅拌仓,搅拌仓的底部固定安装有电机箱,电机箱的内部固定安装有单相电机,单相电机的输出轴上固定安装有第一搅拌齿,搅拌仓右侧的底部活动安装有活动门,活动门的底部活动安装有第一液压缸。该制造低醇黄酒的方法及装置,通过控制粮食在后发酵罐中发酵的时长的控制和在蒸饭过程中加入温水的设置,使得该粮食在发酵完成之后能够将酒精度控制在四度和五度之间,从而酿成低醇的黄酒产品,而现有的黄酒醇度较高,不适用一些酒量不好的人群,容易造成这类人群醉酒的情况的发生,而低醇黄酒的酿就将会带来一大片市场,值得进行推广。(The invention relates to the technical field of yellow wine manufacturing, and discloses a method and a device for manufacturing low-alcohol yellow wine. According to the method and the device for manufacturing the low-alcohol yellow wine, the grain can control the alcoholic strength between four degrees and five degrees after fermentation through controlling the fermentation time of the grain in the post-fermentation tank and adding warm water in the rice steaming process, so that the low-alcohol yellow wine is brewed, the existing yellow wine is high in alcohol degree and is not suitable for people with poor wine capacity, the drunk condition of the people is easily caused, and the low-alcohol yellow wine can bring a large market and is worthy of popularization.)

1. The device for manufacturing the low-alcohol yellow wine comprises rice steaming cooling equipment (1), and is characterized in that: the top of the steamed rice cooling equipment (1) is provided with a stirring bin (2), the bottom of the stirring bin (2) is fixedly provided with a motor box (3), the inside of the motor box (3) is fixedly provided with a single-phase motor (4), an output shaft of the single-phase motor (4) is fixedly provided with a first stirring tooth (5), the bottom of the right side of the stirring bin (2) is movably provided with a movable door (6), the bottom of the movable door (6) is movably provided with a first hydraulic cylinder (7), the bottom of the inner cavity of the steamed rice cooling equipment (1) is fixedly provided with an upper bin (8), a fan device (9) is fixedly arranged on the wall of the right side of the steamed rice cooling equipment (1) between the middle parts of the stirring bin (2) and the upper bin (8), an air outlet (10) is arranged on the wall of the steamed rice cooling equipment (1) and on the left side symmetrical to, the rice steaming cooling device is characterized in that a water tank (11) is fixedly mounted on the left side of the rice steaming cooling device (1), a spray head (12) is fixedly mounted at the top of the water tank (11), a controller (13) is fixedly mounted below the water tank (11), a conveying belt (14) is arranged inside the feeding bin (8), a tank dropping fermentation device (15) is arranged on one side, away from the rice steaming cooling device (1), of the conveying belt (14), a fermentation bin (16) is fixedly mounted at the top of the inner cavity of the tank dropping fermentation device (15), a servo motor (17) is fixedly mounted at the bottom of the fermentation bin (16), an output shaft of the servo motor (17) penetrates through the bottom of the fermentation bin (16) and is connected with a second stirring tooth (18) inside the fermentation bin (16), a first electric heating tube (19) is fixedly mounted on the outer edge of the fermentation bin (16), and a rotary feeding device (20) is arranged inside the fermentation, a rear fermentation tank (21) is arranged at one end of the rotary feeding equipment (20) far away from the fermentation bin (16), the top of the rear fermentation tank (21) is provided with a pressure filtration bin (22), the top of the pressure filtration bin (22) is fixedly provided with a second hydraulic cylinder (23), a filter pressing plate (24) is fixedly arranged at the bottom end of the second hydraulic cylinder (23), a filter screen (25) is fixedly arranged at the bottom end of the filter pressing chamber (22) right below the filter pressing plate (24), a disinfection chamber is fixedly arranged at the bottom of the filter screen (25), and the outer edge of the disinfection bin is fixedly provided with a second electric heating tube (26), the interior of the disinfection bin is fixedly provided with a yellow wine discharging tube (27), a liquid pump (28) is fixedly arranged at the bottom of the yellow wine discharging pipe (27) positioned in the disinfection bin, the top of the yellow wine discharging pipe (27) is fixedly provided with a valve (29), and the front of the rice steaming cooling equipment (1) is fixedly provided with an operation panel (30).

2. The device for manufacturing the low-alcohol yellow wine according to claim 1, wherein the device comprises: the right side of the movable door (6) is provided with a rotating shaft, and the movable door (6) is movably installed with the cavity through the rotating shaft.

3. The device for manufacturing the low-alcohol yellow wine according to claim 1, wherein the device comprises: and a heating pipe, a temperature sensor and water pump equipment are arranged in the water tank (11).

4. The device for manufacturing the low-alcohol yellow wine according to claim 1, wherein the device comprises: the screw shaft in the rotary feeding equipment (20) is driven by a motor to rotate, and the screw shaft in the rotary feeding equipment (20) can rotate to convey.

5. A method for preparing low-alcohol yellow wine is characterized in that: the steamed rice is directly poured into the stirring bin (2) after being steamed, then the first stirring teeth (5) are driven by a single-phase motor (4) to rotate for stir-frying, warm water with the temperature of 85 ℃ is sprayed into the steamed rice for 25min after stir-frying in order to ensure the quality of the steamed rice, then a movable door (6) moves downwards through the contraction of a first hydraulic cylinder (7), the steamed rice is poured into a feeding bin (8), the steamed rice can be air-cooled by the wind power of a fan device (9) in the process, then the steamed rice enters the fermentation bin (16) through a conveying belt (14), the temperature of a first electric heating pipe (19) is adjusted to be kept between 24 ℃ and 26 ℃ through adding water, wheat koji and yeast, the temperature is increased to 30 ℃ to 31 ℃ after ten hours, stirring is carried out, and finally the raw materials are conveyed to the inside of a pressure filtration bin (22) through a rotary feeding device (20), the liquid flows into the interior of the disinfection bin through the extrusion of the filter pressing plate (24), and the wine groove is left in the interior of the filter pressing bin (22), and the temperature of the second electric heating pipe (26) is increased to 70-75 ℃ and lasts for 20 min.

6. The method for preparing low-alcohol yellow wine according to claim 5, wherein the method comprises the following steps: the amount of wheat starter needed to be added in the fermentation bin (16) is 10% of the total amount of the original rice.

Technical Field

The invention relates to the technical field of yellow wine manufacturing, in particular to a method and a device for manufacturing low-alcohol yellow wine.

Background

Yellow wine is one of the oldest wines in the world, the quality of the yeast koji determines the quality of the wine, and the variety of the yellow wine is full of Linglan after thousands of years of development.

The alcohol content of the existing yellow wine is generally between nine degrees and fifteen degrees, the alcohol content can be accepted by people who can drink the wine, but the wine is easy to drunk by people with poor wine capacity, in addition, the existing yellow wine brewing process is too complicated, a large amount of manual intervention is needed, a large amount of time is wasted, more labor force is paid, and extra economic expenditure is caused, and the production efficiency of an enterprise is also influenced.

Disclosure of Invention

The invention provides a method and a device for manufacturing low-alcohol yellow wine, which have the advantages of adaptation of the low-alcohol yellow wine to people with poor wine capacity and high wine brewing efficiency and quality of automatic equipment, and solve the problem that the alcohol content of the existing yellow wine is generally between nine degrees and fifteen degrees, so that the alcohol content is acceptable to people who can drink the wine, but the drunkenness is easily caused to some people with poor wine capacity.

The invention provides the following technical scheme: a device for manufacturing low-alcohol yellow wine comprises rice steaming cooling equipment, wherein a stirring bin is arranged at the top of the rice steaming cooling equipment, a motor box is fixedly arranged at the bottom of the stirring bin, a single-phase motor is fixedly arranged in the motor box, a first stirring tooth is fixedly arranged on an output shaft of the single-phase motor, a movable door is movably arranged at the bottom of the right side of the stirring bin, a first hydraulic cylinder is movably arranged at the bottom of the movable door, an upper bin is fixedly arranged at the bottom of an inner cavity of the rice steaming cooling equipment, a fan device is fixedly arranged on a wall on the right side of the rice steaming cooling equipment between the middle parts of the stirring bin and the upper bin, an air outlet is formed in the left side of the wall of the rice steaming cooling equipment, which is symmetrical to the fan device, a water tank is fixedly arranged on the left side of the rice steaming cooling equipment, a spray nozzle is fixedly arranged, the rice steaming and cooling device is characterized in that a conveying belt is arranged in the feeding bin, a tank dropping fermentation device is arranged on one side, away from the rice steaming and cooling device, of the conveying belt, a fermentation bin is fixedly arranged at the top of an inner cavity of the tank dropping fermentation device, a servo motor is fixedly arranged at the bottom of the fermentation bin, an output shaft of the servo motor penetrates through the bottom of the fermentation bin and is connected with a second stirring tooth in the fermentation bin, a first electric heating pipe is fixedly arranged on the outer edge of the fermentation bin, a rotary feeding device is arranged in the fermentation bin, a rear fermentation tank is arranged at one end, away from the fermentation bin, of the rotary feeding device, a pressure filtering bin is arranged at the top of the rear fermentation tank, a second hydraulic cylinder is fixedly arranged at the top of the pressure filtering bin, a pressure filtering plate is fixedly arranged at the bottom of the second hydraulic cylinder, a filtering screen is fixedly arranged at the bottom of, and the outer edge of the disinfection bin is fixedly provided with a second electric heating tube, the inside of the disinfection bin is fixedly provided with a yellow wine discharging tube, the bottom of the yellow wine discharging tube, which is positioned inside the disinfection bin, is fixedly provided with a liquid pump, the top of the yellow wine discharging tube is fixedly provided with a valve, and the front of the rice steaming cooling equipment is fixedly provided with an operating panel.

Preferably, the right side of the movable door is provided with a rotating shaft, and the movable door is movably installed with the cavity through the rotating shaft.

Preferably, a heating pipe, a temperature sensor and water pump equipment are arranged inside the water tank.

Preferably, the screw shaft in the rotary feeding equipment is driven by a motor to rotate, and the screw shaft in the rotary feeding equipment can be conveyed by rotation.

Preferably, the steamed rice is directly poured into the stirring bin after being steamed, then the first stirring teeth are driven by a single-phase motor to rotate for stir-frying, warm water with the temperature of 85 ℃ is sprayed into the steamed rice after stir-frying to ensure the quality of the steamed rice, the stir-frying is required to be carried out for 25min, then the movable door moves downwards through the contraction of the first hydraulic cylinder, the steamed rice is poured into the feeding bin, the steamed rice can be air-cooled by the wind power of the fan device in the process, then the steamed rice enters the fermentation bin through the conveying belt, the temperature of the first electric heating pipe is adjusted to be kept between 24 ℃ and 26 ℃ through adding water, wheat koji and yeast, the temperature is increased to between 30 ℃ and 31 ℃ after ten hours, stirring is carried out, finally the raw materials are conveyed into the pressure filtration bin through rotating feeding equipment, and the liquid flows into the disinfection bin through the pressure filtration and extrusion of the plate, and the wine groove is remained in the interior of the filter-pressing bin, and the temperature of the second electric heating pipe is increased to 70-75 ℃ and lasts for 20 min.

Preferably, the amount of the wheat starter required to be added in the fermentation bin is 10% of the total amount of the original rice.

The invention has the following beneficial effects:

1. according to the method and the device for manufacturing the low-alcohol yellow wine, the grain can control the alcoholic strength between four degrees and five degrees after fermentation through controlling the fermentation time of the grain in the post-fermentation tank and adding warm water in the rice steaming process, so that the low-alcohol yellow wine is brewed, the existing yellow wine is high in alcohol degree and is not suitable for people with poor wine capacity, the drunk condition of the people is easily caused, and the low-alcohol yellow wine can bring a large market and is worthy of popularization.

2. This method and device for making low alcohol yellow wine through being provided with steamed rice cooling arrangement, the jar fermentation equipment that falls and back fermentation cylinder can guarantee this yellow wine can automatic operation when making, intervene without too much manual work, thereby can effectually avoid the germ on the human body to enter into the inside of yellow wine and exert an influence to the quality of yellow wine, the most important is through the input of automation equipment and uses, make this enterprise can obtain very big improvement at the in-process work efficiency of production yellow wine, consequently can guarantee enterprise economic benefits's improvement.

Drawings

FIG. 1 is a front sectional view of the present invention;

FIG. 2 is a schematic front view of the present invention.

In the figure: 1. a rice steaming cooling device; 2. a stirring bin; 3. a motor case; 4. a single-phase motor; 5. a first stirring tooth; 6. a movable door; 7. a first hydraulic cylinder; 8. feeding a bin; 9. a fan device; 10. an air outlet; 11. a water tank; 12. a spray head; 13. a controller; 14. a conveyor belt; 15. a tank dropping fermentation device; 16. a fermentation bin; 17. a servo motor; 18. a second stirring tooth; 19. a first electric heating tube; 20. rotating the feeding equipment; 21. a post-fermentation tank; 22. pressing and filtering the bin; 23. a second hydraulic cylinder; 24. pressing the filter plate; 25. a filter screen; 26. a second electric heating tube; 27. a yellow rice wine discharging pipe; 28. a liquid pump; 29. a valve; 30. an operation panel.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-2, a device for manufacturing low alcohol yellow wine comprises a rice steaming cooling device 1, a stirring bin 2 is arranged at the top of the rice steaming cooling device 1, a motor box 3 is fixedly arranged at the bottom of the stirring bin 2, a single-phase motor 4 is fixedly arranged inside the motor box 3, a first stirring tooth 5 is fixedly arranged on an output shaft of the single-phase motor 4, a movable door 6 is movably arranged at the bottom of the right side of the stirring bin 2, a rotating shaft is arranged at the right side of the movable door 6, the movable door 6 is movably arranged with a cavity through the rotating shaft, the movable door 6 can be controlled to open and close through the arrangement of the rotating shaft arranged at the right side of the movable door 6, so as to ensure the control of blanking, in addition, the movable door 6 can ensure the stability of the movable door 6 through the arrangement of the rotating shaft and the cavity, a first hydraulic cylinder 7 is movably arranged at the bottom of the movable door 6, an upper bin 8 is fixedly arranged at the bottom of an inner cavity of a rice steaming cooling device 1, a fan device 9 is fixedly arranged on a cavity wall which is positioned on the right side of the rice steaming cooling device 1 between a stirring bin 2 and the middle part of the upper bin 8, an air outlet 10 is arranged on the left side which is symmetrical to the fan device 9 on the cavity wall of the rice steaming cooling device 1, a water tank 11 is fixedly arranged on the left side of the rice steaming cooling device 1, a heating pipe, a temperature sensor and a water pump device are arranged in the water tank 11, a water source in the water tank 11 can be heated through the arrangement of the heating pipe, the temperature sensor and the water pump device, the temperature data can be directly transmitted to an operation panel 30 to be displayed through the arrangement of the temperature sensor, the temperature of the water source in the water tank 11 can be monitored in real time, in addition, the arrangement of a book pump is used for, then the mixture is sprayed out from the inside of a spray head 12, the spray head 12 is fixedly installed at the top of a water tank 11, a controller 13 is fixedly installed below the water tank 11, a conveying belt 14 is arranged inside an upper material bin 8, a tank dropping fermentation device 15 is arranged on one side, away from the rice steaming cooling device 1, of the conveying belt 14, a fermentation bin 16 is fixedly installed at the top of the inner cavity of the tank dropping fermentation device 15, a servo motor 17 is fixedly installed at the bottom of the fermentation bin 16, an output shaft of the servo motor 17 penetrates through the bottom of the fermentation bin 16 and is connected with a second stirring tooth 18 inside the fermentation bin 16, a first electric heating pipe 19 is fixedly installed at the outer edge of the fermentation bin 16, a rotary feeding device 20 is arranged inside the fermentation bin 16, a screw shaft inside the rotary feeding device 20 is driven by a motor to rotate, the rotation of the screw shaft inside the rotary feeding device 20 can be carried out, and the screw shaft inside, can drive whole rotatory charging equipment 20 through the motor and carry out work, the one end that rotatory charging equipment 20 kept away from fermentation storehouse 16 is equipped with back fermentation cylinder 21, the top of back fermentation cylinder 21 is equipped with pressure filtration storehouse 22, the top fixed mounting in pressure filtration storehouse 22 has second hydraulic cylinder 23, the bottom fixed mounting in second hydraulic cylinder 23 has pressure filter plate 24, the bottom fixed mounting who is located pressure filtration storehouse 22 under pressure filter plate 24 has filter screen 25, the bottom fixed mounting of filter screen 25 has the disinfection storehouse, and the outer edge fixed mounting in disinfection storehouse has second electrothermal tube 26, the inside fixed mounting in disinfection storehouse has yellow rice wine unloading pipe 27, yellow rice wine unloading pipe 27 is located the inside bottom fixed mounting in disinfection storehouse has liquid pump 28, yellow rice wine unloading pipe 27's top fixed mounting has valve 29, the positive fixed mounting of steamed rice cooling arrangement 1 has operating panel 30.

A method for manufacturing low-alcohol yellow wine comprises the steps of directly pouring steamed rice into a stirring bin 2 after steaming, driving a first stirring tooth 5 to rotate to stir and fry the steamed rice through the driving of a single-phase motor 4, spraying 85-degree warm water into the steamed rice for 25min after stir-frying to ensure the quality of the steamed rice, enabling a movable door 6 to move downwards through the contraction of a first hydraulic cylinder 7, pouring the steamed rice into an upper bin 8, carrying out air cooling treatment on the steamed rice through the wind power of a fan device 9 in the process, enabling the steamed rice to enter a fermentation bin 16 through a conveying belt 14, enabling the amount of wheat starter to be 10% of the total amount of original rice to be added into the fermentation bin 16, effectively ensuring the yield quality of the yellow wine to enable the quality of the yellow wine to be higher and have better mouthfeel through the arrangement that the amount of the wheat starter to be 10% of the total amount of the original rice to be added into the fermentation bin 16, and adding water, The method comprises the steps of preparing malt and yeast wine, adjusting the temperature of a first electric heating pipe 19 to be kept between 24 ℃ and 26 ℃, raising the temperature to 30 ℃ to 31 ℃ after ten hours, stirring, conveying raw materials to the interior of a filter pressing bin 22 through a rotary feeding device 20, enabling liquid to flow into the interior of the disinfection bin through extrusion of a filter pressing plate 24, enabling a wine groove to be reserved in the interior of the filter pressing bin 22, raising the temperature of a second electric heating pipe 26 to be between 70 ℃ and 75 ℃ and continuing for 20 minutes, enabling the alcohol degree of brewed yellow wine to be lower and kept between four degrees and five degrees through strict control of the process, and enabling the interior of the yellow wine not to be left with bacteria through high-temperature disinfection at the end of the process, so that the health of a drinker is guaranteed.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.