阅读说明：本技术 一种菌筐装车机 (Fungus basket carloader ) 是由 罗连富 于 2019-11-22 设计创作，主要内容包括：一种菌筐装车机,架体上部安装升降电机,架体上部位于升降电机前侧横向安装传动轴,升降电机输出轴上安装电机齿轮,传动轴上与电机齿轮对应安装电机从动齿轮；传动轴上对称安装两个链条主动齿轮,架体底部与传动轴上的两个链条主动齿轮对应安装两个链条从动齿轮,对应的链条主动齿轮和链条从动齿轮之间安装链条；升降架后侧连接两条链条,升降架前侧为水平的前侧升降架,升降架上安装推杆气缸,推杆气缸的气缸杆连接前侧的横向推杆。本发明采用平衡的升降结构和推筐结构,实现了菌筐的稳定装车、升降平衡；结合辊道机实现了菌筐的及时到位,并且配合安装多个感应装置,精准性和协调性好；实现了菌筐的自动装车,生产效率高。(A lifting motor is arranged on the upper portion of a frame body, a transmission shaft is transversely arranged on the upper portion of the frame body and positioned in front of the lifting motor, a motor gear is arranged on an output shaft of the lifting motor, and a motor driven gear is arranged on the transmission shaft and corresponds to the motor gear; two chain driving gears are symmetrically arranged on the transmission shaft, two chain driven gears are correspondingly arranged at the bottom of the frame body and the two chain driving gears on the transmission shaft, and a chain is arranged between the corresponding chain driving gear and the corresponding chain driven gear; two chains are connected to the rear side of the lifting frame, the front side of the lifting frame is a horizontal front side lifting frame, a push rod air cylinder is installed on the lifting frame, and an air cylinder rod of the push rod air cylinder is connected with a transverse push rod on the front side. The stable loading and lifting balance of the fungus basket are realized by adopting a balanced lifting structure and a basket pushing structure; the timely positioning of the fungus baskets is realized by combining a roller way machine, and a plurality of induction devices are installed in a matched manner, so that the accuracy and the coordination are good; the automatic loading of the fungus basket is realized, and the production efficiency is high.)

1. The utility model provides a fungus basket carloader which characterized in that: a lifting motor (1) is installed at the upper part of the frame body (8), a transmission shaft (38) is transversely installed at the upper part of the frame body (8), a motor gear (2) is installed on an output shaft of the lifting motor (1), and a motor driven gear (3) is installed on the transmission shaft (38) and corresponds to the motor gear (2); two chain driving gears (4) are symmetrically arranged on the transmission shaft (38), two chain driven gears (23) are correspondingly arranged at the bottom of the frame body (8) and the two chain driving gears (4) on the transmission shaft (38), and a chain (9) is arranged between the corresponding chain driving gear (4) and the corresponding chain driven gear (23); two chains (9) are connected to crane (19) rear side, and crane (19) front side is horizontally front side crane (45), installs push rod cylinder (28) on crane (19), and horizontal push rod (20) of front side are connected to the cylinder pole of push rod cylinder (28).

2. The bacteria packing machine of claim 1, wherein: the vertical support body front side in both sides of support body (8) is equipped with linear guide (15) respectively, and linear bearing base plate (18) are installed respectively to crane (19) rear side both ends, are equipped with linear bearing base plate screw hole (54) on linear bearing base plate (18), and linear bearing (17) are installed on linear bearing base plate (18) through linear bearing connecting screw (16), and linear bearing (17) slidable mounting is on linear guide (15).

3. The bacteria packing machine of claim 1, wherein: two pairs of connecting base blocks (14) are symmetrically installed at the upper part and the lower part of a cross beam at the upper part of the lifting frame (19) and corresponding to each chain (9), the two ends of each chain (9) are fixed on the two connecting base blocks (14) at the same side respectively, chain connecting screws (12) are vertically installed on the connecting base blocks (14), the end parts of the chains (9) are connected with the chain connecting screws (12) through chain connecting pin shafts (11), and the chain connecting screws (12) are fixed on the connecting base blocks (14) through connecting screw caps (13).

4. The bacteria packing machine of claim 1, wherein: an air cylinder baffle plate (50) and a push rod baffle plate (29) are transversely arranged on the lifting frame (19) in a front-back parallel mode, a push rod air cylinder (28) is arranged on the rear side of the middle of the air cylinder baffle plate (50), an air cylinder rod of the push rod air cylinder (28) penetrates through the air cylinder baffle plate (50) to be installed, and the push rod air cylinder (28) penetrates through the push rod baffle plate (29) on the rear side to be installed; two push rod guide rods (27) are symmetrically arranged on two sides of a push rod cylinder (28) on the push rod baffle plate (29), the push rod guide rods (27) are slidably arranged on the push rod baffle plate (29) through guide rod shaft sleeves (44), the push rod guide rods (27) penetrate through the push rod baffle plate (29) and the cylinder baffle plate (50) to be arranged, and the front end of each push rod guide rod (27) is connected with a push rod (20) through a cylinder rod of the push rod cylinder (28).

5. The bacteria packing machine of claim 1, wherein: a roller way machine (21) is installed on the upper portion of a front side lifting frame (45) of the lifting frame (19), a basket entering motor (43) is installed on the lifting frame (19) through a basket entering motor base plate (49), the basket entering motor (43) is connected with the roller way machine (21), and a roller way of the roller way machine (21) is perpendicular to the lifting frame (19).

6. The bacteria packing machine of claim 5, wherein: the roller machine (21) front side is connected with the inner side surface of the roller outer plate (51), the bottom surface of the roller outer plate (51) is fixed on the front side lifting frame (45), the upper plate surface of the roller outer plate (51) is of an outer end downward inclined structure, and the upper plate surface of the roller outer plate (51) is lower than the roller surface of the roller machine (21).

7. The bacteria packing machine of claim 6, wherein: a basket inlet induction device (34) is arranged on the front side of the frame of one end, located on the basket inlet, of the lifting frame (19), an original point induction device (58) is arranged on the front side of the opposite end, located on the basket inlet, of the lifting frame (19), and a frame position induction device is arranged between the roller ways on the roller way machine (21); an interlayer induction device (40) is arranged on the outer side of a roller outer side plate (51) at the front side of the roller machine (21).

8. The bacteria packing machine of claim 1, wherein: an upper limiting normally closed switch (25) and an upper limiting induction device (26) are installed on the upper portion of the vertical frame body on one side of the frame body (8), and a lower limiting normally closed switch (36) and a lower limiting induction device (37) are installed on the lower portion of the vertical frame body.

9. The bacteria packing machine of claim 1, wherein: a bacteria basket baffle (39) is arranged on the lifting frame (19) and the front lifting frame (45) at the output end of the bacteria basket (57).

10. The bacteria packing machine of claim 1, wherein: two ends of the transmission shaft (38) are fixed on the upper part of the frame body (8) through a transmission bearing (6) and a bearing seat (5); the lifting motor (1) is arranged on the upper part of the frame body (8) through a motor base plate (7); the chain driven gear (23) is arranged at the bottom of the frame body (8) through a chain driven wheel supporting plate (22).

Technical Field

The invention relates to the technical field of edible mushroom production equipment.

Background

In the production process of edible fungi, the material bag filled with the plastic bag needs to be conveyed from a bagging position to a sterilization cabinet for sterilization, the sterilized material bag is conveyed to a cooling position for cooling and finally conveyed to an inoculation position for inoculation, in the conveying process, after the fungus basket is conveyed to a fungus basket loader by an external conveyor, the fungus basket is manually transferred to a sterilization vehicle or a fungus culture rack, the material bag generates micropores due to multiple times of moving of the material basket or the material bag, so that pollution is caused, meanwhile, the manual loading efficiency is low, the inclination of the fungus basket is large in the process of moving and loading, so that the material bag is extruded, and micropores are easily caused; based on the problems, the fungus basket loading equipment has appeared, the frame body of the existing fungus basket loading equipment is unreasonable in design, the problems of instability, unbalance lifting, untimely in-place and the like are caused, the accuracy and the harmony are poor, and therefore the production efficiency is low.

Disclosure of Invention

In order to solve the problems of the conventional fungus basket car loader, the invention provides a fungus basket car loader with a reasonable structure.

The technical scheme adopted by the invention for realizing the purpose is as follows: a fungus basket car loader, wherein a lifting motor 1 is arranged on the upper part of a frame body 8, a transmission shaft 38 is transversely arranged on the upper part of the frame body 8 and positioned in front of the lifting motor 1, a motor gear 2 is arranged on an output shaft of the lifting motor 1, and a motor driven gear 3 is arranged on the transmission shaft 38 and corresponds to the motor gear 2; two chain driving gears 4 are symmetrically installed on the transmission shaft 38, two chain driven gears 23 are installed at the bottom of the frame body 8 and correspond to the two chain driving gears 4 on the transmission shaft 38, and a chain 9 is installed between the corresponding chain driving gear 4 and the corresponding chain driven gear 23; the rear side of the lifting frame 19 is connected with two chains 9, the front side of the lifting frame 19 is a horizontal front side lifting frame 45, a push rod air cylinder 28 is installed on the lifting frame 19, and an air cylinder rod of the push rod air cylinder 28 is connected with a transverse push rod 20 on the front side.

The vertical support body front side in both sides of support body 8 is equipped with linear guide 15 respectively, and linear bearing base plate 18 is installed respectively at crane 19 rear side both ends, is equipped with linear bearing base plate screw hole 54 on the linear bearing base plate 18, and linear bearing 17 passes through linear bearing connecting screw 16 to be installed on linear bearing base plate 18, and linear bearing 17 slidable mounting is on linear guide 15.

Two pairs of connecting base blocks 14 are symmetrically arranged on the upper portion and the lower portion of the cross beam of the upper portion of the lifting frame 19, corresponding to each chain 9, in an up-and-down mode, two ends of each chain 9 are fixed to the two connecting base blocks 14 on the same side respectively, chain connecting screws 12 are vertically arranged on the connecting base blocks 14, the end portions of the chains 9 are connected with the chain connecting screws 12 through chain connecting pin shafts 11, and the chain connecting screws 12 are fixed to the connecting base blocks 14 through connecting nuts 13.

An air cylinder baffle 50 and a push rod baffle 29 are transversely arranged on the lifting frame 19 in a front-back parallel mode, a push rod air cylinder 28 is arranged on the rear side of the middle part of the air cylinder baffle 50, an air cylinder rod of the push rod air cylinder 28 penetrates through the air cylinder baffle 50 to be installed, and the push rod air cylinder 28 penetrates through the push rod baffle 29 on the rear side to be installed; two push rod guide rods 27 are symmetrically arranged on the push rod baffle plate 29 at two sides of the push rod cylinder 28, the push rod guide rods 27 are slidably arranged on the push rod baffle plate 29 through a guide rod shaft sleeve 44, the push rod guide rods 27 penetrate through the push rod baffle plate 29 and the cylinder baffle plate 50, and the front end of each push rod guide rod 27 and the cylinder rod of the push rod cylinder 28 are connected with a push rod 20.

The upper part of the front side lifting frame 45 of the lifting frame 19 is provided with a roller way machine 21, the lifting frame 19 is provided with a basket entering motor 43 through a basket entering motor base plate 49, the basket entering motor 43 is connected with the roller way machine 21, and the roller way of the roller way machine 21 is vertically arranged with the lifting frame 19.

The roller machine 21 front side is connected with the inner side surface of the roller outer plate 51, the bottom surface of the roller outer plate 51 is fixed on the front crane 45, the upper plate surface of the roller outer plate 51 is of an outer end downward inclined structure, and the upper plate surface of the roller outer plate 51 is lower than the roller surface of the roller machine 21.

A basket inlet induction device 34 is arranged on the front side of the frame of the lifting frame 19 at one end of the basket inlet, and a frame position induction device is arranged between the roller ways on the roller way machine 21; an origin induction device 58 is arranged on the front side of the lifting frame 19 at the opposite end of the feeding basket, and an interlayer induction device 40 is arranged on the outer side of the roller outer side plate 51 at the front side of the roller machine 21.

An upper limit normally closed switch 25 and an upper limit sensing device 26 are installed on the upper portion of the vertical frame body on one side of the frame body 8, and a lower limit normally closed switch 36 and a lower limit sensing device 37 are installed on the lower portion of the vertical frame body.

A bacteria basket baffle 39 is arranged on the front lifting frame 45 of the lifting frame 19 and the bacteria basket 57 at the output end of the bacteria basket.

Two ends of the transmission shaft 38 are fixed on the upper part of the frame body 8 through the transmission bearing 6 and the bearing block 5; the lifting motor 1 is arranged on the upper part of the frame body 8 through the motor base plate 7; the chain driven gear 23 is mounted to the bottom of the frame body 8 through a chain driven gear support plate 22.

The fungus basket car loader disclosed by the invention adopts a balanced lifting structure and a basket pushing structure, so that stable loading and lifting balance of fungus baskets are realized; the timely positioning of the fungus baskets is realized by combining a roller way machine, and a plurality of induction devices are installed in a matched manner, so that the accuracy and the coordination are good; the automatic loading of the fungus basket is realized, and the production efficiency is high.

Drawings

FIG. 1 is a main view of the present invention.

Fig. 2 is an enlarged structural view of a portion a in fig. 1.

FIG. 3 is a side view structure diagram of the fungus basket loading machine.

Fig. 4 is an enlarged structure view of the lifting frame and the chain and the frame body in fig. 3.

FIG. 5 is a top view of the fungus basket loading machine of the present invention.

FIG. 6 is a top view of the fungus basket loading machine.

FIG. 7 is a top view structural diagram of the roller way machine of the fungus basket loader.

FIG. 8 is a structure diagram of a lifting frame of the fungus basket loading machine.

FIG. 9 is a view of the chain and the connecting base block of the fungus basket loading machine.

FIG. 10 is a side view structural diagram of a lifting frame of the fungus basket loading machine.

FIG. 11 is a front view structural diagram of a lifting frame part of the fungus basket loading machine.

FIG. 12 is a top view structural diagram of a lifting frame part of the fungus basket loading machine.

FIG. 13 is a side view structure diagram of the lifting frame and the roller way part of the fungus basket loading machine.

FIG. 14 is a schematic diagram of the in-place state of the fungus basket car loader lifting frame for dropping the fungus car.

FIG. 15 is a schematic diagram of the in-place conveying state of the fungus baskets of the fungus basket loading machine.

FIG. 16 is a schematic view of a loading state of a fungus basket of the fungus basket loader.

FIG. 17 is a schematic diagram of the in-place state of loading the fungus baskets of the fungus basket loader.

FIG. 18 is a schematic view of a state that a bacteria basket of the bacteria basket loading machine is full of the bacteria basket.

In the figure: 1. a lifting motor, 2, a motor gear, 3, a motor driven gear, 4, a chain driving gear, 5, a bearing seat, 6, a transmission bearing, 7, a motor substrate, 8, a frame body, 9, a chain, 10, a control box, 11, a chain connecting pin shaft, 12, a chain connecting screw, 13, a connecting nut, 14, a connecting base block, 15, a linear guide rail, 16, a linear bearing connecting screw, 17, a linear bearing, 18, a linear bearing substrate, 19, a lifting frame, 20, a push rod, 21, a roller machine, 22, a chain driven wheel support plate, 23, a chain driven wheel, 24, a base cushion plate, 25, an upper limit normally closed switch, 26, an upper limit induction device, 27, a push rod guide rod, 28, a push rod cylinder, 29, a baffle plate, 30, a first basket position induction device, 31, a second basket position induction device, 32, a third position induction device, 33 and a fourth basket induction device, 34. the device comprises a basket inlet sensing device, 36, a lower limiting normally closed switch, 37, a lower limiting sensing device, 38, a transmission shaft, 39, a basket inlet baffle, 40, an interlayer sensing device, 41, a limiting block, 42, a sterilization vehicle, 43, a basket inlet motor, 44, a guide rod shaft sleeve, 45, a front lifting frame, 46, an external lifting transmission machine, 47, a bacteria basket counting correlation photoelectric combined sensor receiving end, 48, a bacteria basket counting correlation photoelectric combined sensor transmitting end, 49, a basket inlet motor base plate, 50, a cylinder baffle, 51, a roller outer side plate, 52, a push rod baffle screw hole, 53, a guide rod shaft sleeve fixing hole, 54, a linear bearing base plate screw hole, 55, a cylinder fixing hole, 56, a cylinder baffle screw hole, 57, a bacteria basket, 58 and an original point sensing device.

Detailed Description

The structure of the fungus basket car loader is shown in figures 1-5, a lifting motor 1 is arranged on the upper portion of a frame body 8 through a motor substrate 7, a transmission shaft 38 is transversely arranged on the upper portion of the frame body 8 and positioned on the front side of the lifting motor 1, two ends of the transmission shaft 38 are fixed on the upper portion of the frame body 8 through a transmission bearing 6 and a bearing seat 5, a motor gear 2 is arranged on an output shaft of the lifting motor 1, a motor driven gear 3 is arranged on the transmission shaft 38 and corresponds to the motor gear 2, and the motor gear 2 is connected with the motor driven gear 3 through a transmission; two chain driving gears 4 are symmetrically installed on the transmission shaft 38, two chain driven gears 23 are installed at the bottom of the frame body 8 and correspond to the two chain driving gears 4 on the transmission shaft 38, the chain driven gears 23 are installed at the bottom of the frame body 8 through chain driven gear supporting plates 22, and chains 9 are installed between the corresponding chain driving gears 4 and the chain driven gears 23; linear guide rails 15 are respectively arranged on the front sides of the two vertical frame bodies on the two sides of the frame body 8, linear bearing base plates 18 are respectively installed at the two ends of the rear side of the lifting frame 19, linear bearing base plate screw holes 54 are formed in the linear bearing base plates 18, linear bearings 17 are installed on the linear bearing base plates 18 through linear bearing connecting screws 16, and the linear bearings 17 are installed on the linear guide rails 15 in a sliding mode. Two chains 9 are connected to the rear side of the lifting frame 19, two pairs of connecting base blocks 14 are respectively installed at positions corresponding to each chain 9 up and down on a cross beam at the upper portion of the lifting frame 19, as shown in fig. 8-10, two ends of each chain 9 are respectively fixed on the upper and lower two connecting base blocks 14 at the same side, chain connecting screws 12 are vertically installed on the connecting base blocks 14, the ends of the chains 9 are connected with the chain connecting screws 12 through chain connecting pin shafts 11, the chain connecting screws 12 are fixed on the connecting base blocks 14 through connecting nuts 13, the lifting motor 1 drives a chain driving gear 4 to rotate through a motor gear 2 and a motor driven gear 3, so that the chains 9 are driven to rotate between the chain driving gear 4 and a chain driven gear 23, and lifting of the lifting frame 19 is. The front side of the lifting frame 19 is a horizontal front lifting frame 45, and a bacteria basket baffle 39 is arranged on the upper part of the outer edge of the front lifting frame 45 of the lifting frame 19 at the output end of the bacteria basket 57.

As shown in fig. 11-13, the air cylinder baffle 50 and the push rod baffle 29 are transversely and longitudinally arranged on the lifting frame 19 in parallel, the push rod air cylinder 28 is arranged in the middle of the air cylinder baffle 50 through an air cylinder fixing hole 55 on the air cylinder baffle 50, an air cylinder rod of the push rod air cylinder 28 is arranged through the air cylinder baffle 50, and the push rod air cylinder 28 is arranged through the push rod baffle 29 on the rear side; two push rod guide rods 27 are symmetrically arranged on two sides of the push rod cylinder 28 on the push rod baffle plate 29, a guide rod shaft sleeve fixing hole 53 is formed in the pull rod baffle plate 29, the push rod guide rods 27 are slidably arranged on the push rod baffle plate 29 through guide rod shaft sleeves 44, the push rod guide rods 27 penetrate through the push rod baffle plate 29 and the cylinder baffle plate 50 to be installed, the front ends of the push rod guide rods 27 and the cylinder rod of the push rod cylinder 28 are connected with the push rod 20, the push rod 20 is horizontally pushed forwards through the push rod cylinder 28, and therefore the fungus basket 57 on the roller machine 21 is pushed into a sterilization vehicle.

The upper part of a front side lifting frame 45 of the lifting frame 19 is provided with a roller way machine 21, the lifting frame 19 is provided with a basket entering motor 43 through a basket entering motor base plate 49, an output shaft of the basket entering motor 43 is connected with a roller shaft of the roller way machine 21 through a gear and a movable chain, and the roller way of the roller way machine 21 is vertically arranged with the lifting frame 19. The medial surface of roller outer panel 51 is connected to roller machine 21 front side, and on roller outer panel 51 bottom surface was fixed in front side crane 45, the last face of roller outer panel 51 was outer end downward sloping structure, and the last face of roller outer panel 51 is less than the roller face of roller machine 21.

A basket inlet induction device 34 is installed on the front side of the frame of the lifting frame 19 at one end of the basket inlet, and frame position induction devices are installed on the roller way machine 21 between the roller ways according to the arrangement of the fungus baskets, in the embodiment, four frame position induction devices, namely a first basket position induction device 30, a second basket position induction device 31, a third basket position induction device 32 and a fourth basket position induction device 33 are adopted, as shown in fig. 7; the crane 19 is located and advances the basket relative one end front side and be equipped with initial point induction system 58, induction system 40 between the running roller lateral plate 51 outside installation layer of roller machine 21 front side, as shown in fig. 6, roller machine 21 advances a basket one end and connects outside lift conveyer 46, and the last front and back of outside lift conveyer 46 is equipped with fungus basket count correlation photoelectric combined sensor receiving terminal 47 and fungus basket count correlation photoelectric combined sensor transmitting terminal 48 respectively, carries out fungus basket count through this counter. An upper limit normally closed switch 25 and an upper limit induction device 26 are installed on the upper portion of the vertical frame body on one side of the frame body 8, and a lower limit normally closed switch 36 and a lower limit induction device 37 are installed on the lower portion of the vertical frame body, as shown in fig. 1.

The loading action is shown in fig. 14-18: 1. Starting a control switch of the control box 10, driving the lifting frame 19 to start working under the driving of the lifting motor 1, enabling the lifting frame 19 to fall down, enabling the sterilization vehicle or the bacteria culture frame to be in place, and placing the sterilization vehicle or the bacteria culture frame on the front side of the car loader as shown in figure 14;

2. the basket entering motor 43 starts to work to drive the roller way machine 21 to start conveying the bacteria baskets, and at the moment, the basket position sensing devices respectively sense whether the bacteria baskets are in place or not, as shown in fig. 15;

3. when all the uniform baskets 57 are sensed to be in place, the roller machine 21 stops running, the push rod cylinder 28 starts to work under the action of the control system, the bacteria basket push rod 20 is driven to run forwards to push the uniform baskets 57 into a corresponding layer in the sterilization vehicle or the bacteria culture rack, then the bacteria basket push rod 20 is retracted, the lifting rack 19 is driven by the lifting motor 1 to continuously lift upwards, and at the moment, circulation of one layer is completed until the uppermost layer is full, as shown in fig. 16-18; in the lifting process of the lifting frame 19, when the interlayer induction device 40 detects the position of a bacteria basket, the lifting motor 1 stops lifting transmission under the control of the control system, the bacteria basket counting correlation photoelectric combined sensor of the external lifting transmission machine 46 starts counting, when any bacteria basket is not in place, the push rod cylinder 28 does not work, and when the origin induction device induces that the bacteria basket is out of place, the basket feeding motor 43 stops working under the control of the control system; when the upper limit sensing device and the lower limit sensing device on the frame body 8 sense that the lifting frame 19 reaches the limit position, the lifting electricity 1 stops working under the control of the control system, and the lifting frame 19 stops running; when the upper limit stop of the frame body 8 is finished, an upper running process is finished, the lifting frame 19 starts to descend, and when the lower limit induction position is reached, an up-down running cycle of the lifting frame 19 is completely finished.

While the invention has been described with reference to exemplary embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the spirit and scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment disclosed, but that the invention will include all embodiments falling within the scope of the appended claims.