阅读说明：本技术 对开式车轮工艺 (Split wheel technology ) 是由 周道良 于 2019-08-19 设计创作，主要内容包括：本发明公开了对开式车轮工艺,所述对开式车轮工艺包括以下步骤：S1、机械手放料：通过机械手将待加工的模料放置在冲压模具内；S2、落料：在液压机的作用下,令所述冲压模具运行至完全闭合,打开所述冲压模具；S3、机械手取料：通过机械手将冲压成型的模料取出；S4、修边：重复步骤S1-S3,直至上模在下移时使模料废料与设置在下模上的切断刀将模料废料切断,切断的模料废料在重力作用下落入废料箱。本发明无需人工取料和放料,大大的提高了工作效率,也从根本上杜绝了人工取料和放料的危险性；通过设置两个可将环形模料废料切断的切断刀,无需人工取出废料,使得该模具无需人工监管,降低了人力成本。(The invention discloses a split wheel process, which comprises the following steps: s1, manipulator emptying: placing a die material to be processed in a stamping die through a manipulator; s2, blanking: under the action of a hydraulic machine, the stamping die is operated to be completely closed, and the stamping die is opened; s3, taking materials by a manipulator: taking out the die material subjected to punch forming through a manipulator; s4, trimming: and repeating the steps S1-S3 until the die material waste and a cutting knife arranged on the lower die cut the die material waste when the upper die moves downwards, and the cut die material waste falls into a waste bin under the action of gravity. The invention does not need to take and discharge materials manually, greatly improves the working efficiency and fundamentally avoids the danger of taking and discharging materials manually; through setting up two cutting off knives that can cut off annular mould material waste material, need not the manual work and take out the waste material for this mould need not artifical supervision, has reduced the human cost.)

1. A split wheel process, characterized in that it comprises the following steps:

s1, manipulator emptying: placing a die material to be processed in a stamping die through a manipulator;

s2, blanking: under the action of a hydraulic machine, the stamping die is operated to be completely closed, and the stamping die is opened;

s3, taking materials by a manipulator: taking out the die material subjected to punch forming through a manipulator;

s4, trimming: and repeating the steps S1-S3 until the die material waste and a cutting knife arranged on the lower die cut the die material waste when the upper die moves downwards, and the cut die material waste falls into a waste bin under the action of gravity.

2. The split wheel process of claim 1, wherein in step S1, the material extracting component of the robot employs a pneumatic suction cup.

3. The split wheel process of claim 1, wherein in the step S4, the number of the cutting knives is two, and the two cutting knives are symmetrically arranged on the lower die base of the mold.

4. The split wheel process of claim 1, wherein in step S4, an inclined slide is disposed between the die holder and the scrap box.

Technical Field

The invention belongs to the technical field of mold processing, and particularly relates to a split wheel process.

Background

The stamping die is an essential device in stamping production, the design and manufacturing level of the die directly influences the quality of products, and directly influences the product benefits and the development of new products.

At present, the mould all needs personnel to go up unloading at the during operation, goes up not only inefficiency through the manual work, but also has certain danger, and the position that artifical blowing was placed at every turn simultaneously is inequality, has increased the defective percentage, influences the benefit of enterprise.

Disclosure of Invention

Aiming at the technical problems, the invention provides a split wheel process, which does not need manual material taking and material placing, greatly improves the working efficiency and fundamentally avoids the danger of manual material taking and material placing; through setting up two cutting off knives that can cut off annular mould material waste material, need not the manual work and take out the waste material for this mould need not artifical supervision, has reduced the human cost.

The technical scheme adopted by the invention is as follows: a split wheel process comprising the steps of:

s1, manipulator emptying: placing a die material to be processed in a stamping die through a manipulator;

s2, blanking: under the action of a hydraulic machine, the stamping die is operated to be completely closed, and the stamping die is opened;

s3, taking materials by a manipulator: taking out the die material subjected to punch forming through a manipulator;

s4, trimming: and repeating the steps S1-S3 until the die material waste and a cutting knife arranged on the lower die cut the die material waste when the upper die moves downwards, and the cut die material waste falls into a waste bin under the action of gravity.

Preferably, in step S1, the material taking component of the manipulator is a pneumatic suction cup.

Preferably, in step S4, the number of the cutting knives is two, and the two cutting knives are symmetrically arranged on the lower die base of the die.

Preferably, in step S4, an inclined slide is disposed between the die holder and the waste bin.

The preparation method disclosed by the invention has the beneficial effects that:

1. manual material taking and material placing are not needed, the working efficiency is greatly improved, and the danger of manual material taking and material placing is fundamentally avoided;

2. through setting up two cutting off knives that can cut off annular mould material waste material, through the continuous accumulation of annular mould material waste material, the annular mould material waste material that is located the below is cut off by the cutting off knife, slides in the dump bin through the slide, need not the manual work and takes out the waste material for this mould need not artifical supervision, has reduced the human cost.

Detailed Description

The present invention will be further illustrated with reference to the following specific examples.

A split wheel process, comprising the steps of:

s1, manipulator emptying: placing a die material to be processed in a stamping die through a manipulator;

s2, blanking: under the action of a hydraulic machine, the stamping die is operated to be completely closed, and the stamping die is opened;

s3, taking materials by a manipulator: taking out the die material subjected to punch forming through a manipulator;

s4, trimming: and repeating the steps S1-S3 until the die material waste and a cutting knife arranged on the lower die cut the die material waste when the upper die moves downwards, and the cut die material waste falls into a waste bin under the action of gravity.

According to the invention, manual material taking and material placing are not needed, so that the working efficiency is greatly improved, and the danger of manual material taking and material placing is fundamentally avoided; through setting up two cutting off knives that can cut off annular mould material waste material, need not the manual work and take out the waste material for this mould need not artifical supervision, has reduced the human cost.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.