Boxing material conveying and distributing system
阅读说明:本技术 装盒物料输配系统 (Boxing material conveying and distributing system ) 是由 郭雁 徐未龙 欧阳明辉 于 2019-09-11 设计创作,主要内容包括:本发明公开了一种装盒物料输配系统。包括控制系统,所述控制系统包括控制器,连接于所述控制器的相应行动信号检测器,所述行动信号检测器包括设置于装入工位的装入检测器、设置于卸出工位的卸出检测器,设置于料船前端或其前一料船后端的接力碰触检测器,以及设置于料船的末位料仓格内的复式检测器。该装盒物料输配系统结构简单合理,能够实现袋包工序、前端以及后端设备等多地的联合运行,其相应的控制方式简单,运行效率高,适应性强。(The invention discloses a boxing material conveying and distributing system. The control system comprises a controller, a corresponding action signal detector connected to the controller, and the action signal detector comprises a loading detector arranged at a loading station, an unloading detector arranged at an unloading station, a relay touch detector arranged at the front end of a material ship or the rear end of a material ship in front of the material ship, and a duplex detector arranged in an end bin lattice of the material ship. The boxing material conveying and distributing system is simple and reasonable in structure, capable of achieving combined operation of a bag packaging process, front-end equipment, rear-end equipment and the like, simple in corresponding control mode, high in operation efficiency and strong in adaptability.)
1. The boxing material conveying and distributing system comprises a control system, wherein the control system comprises a controller and a corresponding action signal detector connected to the controller, and is characterized in that the action signal detector comprises a loading detector arranged at a loading station, a discharging detector arranged at a discharging station, a relay touch detector arranged at the front end of a material ship or the rear end of a material ship in front of the material ship, and a compound detector arranged in a final bin grid of the material ship.
Technical Field
The invention relates to a boxing material conveying and distributing system.
Background
Generally, a front-end packaging material arranging machine and a rear-end boxing machine are two mutually independent devices, and due to the difference of specification types and the like, the front-end packaging material arranging machine and the rear-end boxing machine cannot be directly butted to each other basically, for example, the number of materials output by the arranging machine at one time is different from the number of materials loaded into the rear-end boxing machine at one time, and direct online synchronous operation cannot be implemented, so that the front-end packaging material arranging machine and the rear-end boxing machine are independent and operate respectively, namely, the front-end packaging material arranging machine and the rear-end boxing machine have obstacles in material butt joint transmission, and the front-end and rear-end devices cannot be fully automatically. Therefore, the boxing operation efficiency is low, the number of used equipment is large, and the operation cost is high.
Disclosure of Invention
The invention aims to provide a boxing material conveying and distributing system aiming at the defects in the prior art. The boxing material conveying and distributing system is simple and reasonable in structure, capable of achieving combined operation of a bag packaging process, front-end equipment, rear-end equipment and the like, simple in corresponding control mode, high in operation efficiency and strong in adaptability.
The technical scheme includes that the control system comprises a controller and a corresponding action signal detector connected with the controller, and is characterized in that the action signal detector comprises a loading detector arranged at a loading station, a discharging detector arranged at a discharging station, a relay touch detector arranged at the front end of a material ship or the rear end of a material ship in front of the material ship, and a duplex detector arranged in a tail bin lattice of the material ship.
The boxing material conveying and distributing system can realize direct butt joint and continuous full-automatic conveying and distributing of different bag packaging equipment, front-end equipment such as a material arranging device and rear-end equipment such as a boxing device through the control system and the corresponding control mode method thereof, has strong universality and high practicability, is simple in structure, runs stably and reliably, and greatly improves boxing production efficiency.
Drawings
FIG. 1 is a schematic perspective view of a boxing material conveying system according to an embodiment of the present invention; FIG. 2 is a schematic view of an exemplary embodiment of a smart transfer tape of a dispenser of the present invention; FIG. 3 is a side view of the structure of the dynamic signal detector of the intelligent linked conveyer belt; figures 4-13 are schematic views of the dispensing operation of the dispenser, respectively.
Detailed Description
In order to further understand the technical solution of the present invention, the following embodiments are further illustrated with reference to the accompanying drawings.
The invention discloses an intelligent distribution method of a boxing material transmission and distribution system, which comprises the following steps: the method comprises the steps that action signal detectors are correspondingly arranged at corresponding positions of material ships, an intelligent linked conveying belt is arranged to form a plurality of synchronous conveying belts which are driven independently, a plurality of material ships which comprise a plurality of storage bin grids and are arranged side by side are arranged on each synchronous conveying belt, and the material ships carry out barrier-free material loading, unloading and distribution of front-end equipment and rear-end equipment through mutual circulation relay matched operation of the synchronous conveying belts according to the same or different loading units and unloading units of the front-end equipment and the rear-end equipment.
Namely, each material ship is respectively provided with a plurality of material bin grids, the number of the material bin grids of each material ship is the same, and each synchronous conveying belt respectively uses synchronous drivers with the same specification and the same type.
The plurality of material boats of each synchronous conveyor belt mutually and circularly relay in the loading station and the unloading station in sequence, the material output by the front-end equipment in a stepping mode is loaded into the material boat of the synchronous conveyor belt by taking the quantity of the material output at one step or one time as a loading unit, and the material on the material boat of the synchronous conveyor belt is unloaded (pushed) to the rear-end equipment by taking the quantity of the material taken at one time as an unloading unit when the box packing machine packs the material.
The number of the material bin grids of the material ships and the mutual circulation relay operation of the material ships meet the following requirements: the number of the bin grids correspondingly positioned at the output end (namely the loading station) of the front-end equipment is more than or equal to one loading unit of the front-end equipment, and the speed of outputting materials by the front-end equipment in a stepping mode is met.
The loading (or inputting) station is the butt joint position of the storage bin grid of the material ship on the synchronous conveyer belt and the output material groove of the front-end equipment. The unloading (output) station is the butt joint position of the storage bin grid of the material ship on the synchronous conveyer belt and the synchronous feeding groove or the corresponding synchronous feeding bin of the rear-end equipment.
The quantity of materials taken by the rear-end equipment in one step or at one time (for example, the quantity of materials taken by the boxing machine in one step) is one unloading unit. The quantity of the materials output by the front-end equipment simultaneously in one step or one time is one loading unit.
The boxing material conveying and distributing system comprises a control system, wherein the control system comprises a controller, and corresponding action signal detectors which are respectively connected with the controller in an electric signal mode, as shown in figure 3. The action signal detector comprises:
and a loading detector 34 which is fixedly arranged at the front side (front side of the material conveying advancing direction) of the loading station of the bracket at the corresponding side of the intelligent combined conveying belt close to the
And the discharge detector 31 is fixedly arranged at the position close to the front side (the advancing direction of the material ship of the synchronous conveying belt) of the reducing bridge
And a relay touch detector 33 which is fixedly arranged at the front end face of the material boat and corresponds to the rear end face of the previous material boat of the material boat. The controller performs relay in-place control on forward running through the relay touch detector 33.
The double detector 32 is fixedly arranged at the bottom wall position of the rearmost (tail end) bin grid of the material ship and corresponds to the position of the material in the bin grid or is close to the position of the discharging end as far as possible. The controller respectively controls the material filling and discharging operations of the corresponding material boat by using the high-low level (or low-high level) switching signal of the compound detector 32.
The material boat of the synchronous conveyer belt is continuously pushed, loaded and discharged, and the controller continuously loads and discharges the stepping control signals to implement operation control. Control may also be implemented in the manner of operation of or control of existing related similar progressive pushing devices.
The device also comprises a discharge pause/restart detector 35, wherein the discharge pause/restart detector is fixedly arranged at the position close to the rear side (the ship advancing direction of the synchronous conveyer belt) of the reducing bridge
The motion signal detectors may be infrared detectors.
During operation, the loading control comprises the following steps: the controller controls the loading station to be in place of the corresponding material ship through the output signal of the loading detector, the material ship receives the materials pushed by the loading push plate, the materials are continuously loaded, when one material ship is filled with the materials, the material ship is shielded by the materials through the compound detector of the last bin grid of the material ship to obtain a filling detection signal (a signal state, such as a high level signal), the controller controls the material ship to rapidly move forwards to the unloading station, and after the unloading detector detects the materials to be in place, the unloading
The double detector is in a signal state (such as a high level signal) as long as the material of the last bin grid is not discharged, and the double detector must wait for the next material ship to be in a relay complement state to continue discharging no matter how many bin grids the material of the material ship which is not discharged is less than one discharging unit.
For the unloading control, the total number of the bin grids of the material ship loaded into the station always meets the requirement that the total number of the bin grids of the material ship is more than or equal to one loading unit of the rear-end equipment through the setting number of the bin grids of the material ship of each synchronous conveying belt. That is, a sufficient amount of material ships or material bin grids thereof are always butted with the output of the front-end equipment at the loading station so as to keep the continuous conveying and loading operation of the front-end equipment to the materials. The front-end equipment is started, namely continuous finishing conveying is carried out, and after the feeding push plate is started, the controller controls the feeding push plate to continuously load and run.
The control system has the advantages of very simple and reasonable structure, very reasonable control mode, very simple control process and very stable and reliable operation. The control operation of the whole distributor and the related boxing material conveying and distributing system is particularly simple and stable.
The boxing material conveying and distributing system further comprises a material arranging device, a distributor, a feeding device and the like. The material arranging device comprises a
The form changing device comprises a metamorphosis feeding groove and a side vertical discharging groove which are connected with corresponding conveying and guiding grooves of the lifting device, the gathering device comprises a plurality of
The intelligent combined conveying belt or the synchronous conveying belt thereof is provided with a discharging device between the feeding conveying belt, the discharging device comprises a material guiding bridge which is respectively arranged between the output end of the intelligent combined conveying belt and the corresponding feeding device, and a
The feeding device comprises a feeding conveying belt, and a synchronous feeding groove is distributed on the feeding conveying belt. The reducing bridge type material channel is respectively connected with a storage bin grid and a synchronous feeding trough of a material boat of the intelligent combined conveying belt or the synchronous conveying belt thereof in an abutting mode.
The distributor comprises an intelligent combined
Each transmission belt is respectively connected with belt wheels 11 at two opposite ends, each belt wheel is respectively and fixedly connected with a corresponding driving wheel 10, and each driving wheel is respectively in transmission connection with a corresponding synchronous motor shaft 12 through a synchronous driving belt 9.
The
The two corresponding belts of the first, second and third synchronous belts are connected to the two-end shaft 17 through two first belt wheels 11a, two second belt wheels 11b and two third belt wheels 11c which are respectively located at the two opposite ends of the belts and are respectively spaced from each other in sequence, via corresponding bearing devices 18.
The two first belt wheels, the two second belt wheels and the two third belt wheels on the end shaft 17 of the intelligent linked transfer belt at the corresponding end are fixedly connected with a first driving wheel 10a, a second driving wheel 10b and a third driving wheel 10c which are coaxial respectively. The two first driving wheels, the two second driving wheels and the two third driving wheels are correspondingly connected with a first
The
The number of the coupling material grooves is the number of the materials in one loading unit. The materials loaded by the material loading device can be automatically sampled and checked whether the packaging quantity is sufficient or not at regular time or at irregular time through the sampling and checking device.
The material is quantitatively distributed to the synchronous feeding trough of the feeding conveyer belt of the rear-end equipment through the synchronous conveyer belt of the distributor. The material quantity of the synchronous feeding groove is the material quantity of one discharging unit.
In one embodiment, the rear end equipment is a boxing feeding conveying belt, and the front end equipment is a material arranging device. The material ship comprises 32
1. the first material boat enters the position of the loading station, and the feeding push plate waits to work
2. The feeding push plate pushes 10 materials (10) into a first material ship, the first material ship moves a station (namely a loading unit) forwards after loading the materials, and simultaneously enters a state of waiting for material receiving again
3. The feeding push plate and the first material ship continuously work, and when the residual material bin grids of the first material ship cannot meet the requirement of a loading unit
4. The second material ship in time relays and mends
5. The second material ship relays the first material ship to satisfy the unit of loading
6. After the first material boat is full, the first material boat rapidly enters the unloading station, the unloading push plate pushes the materials out to rear-end equipment (such as boxing and loading conveyor belts) by an unloading unit (8 materials), and the second material boat continues to load the materials.
7. The second material ship is continuously loaded, and when the number of the rest stock bin grids of the second material ship cannot meet the requirement of a loading unit, the third material ship is timely supplemented
8. The third material ship relays the second material ship to satisfy the unit of loading
9. After the second material boat is full, the second material boat moves forward to enter a discharging station, and a discharging push plate pushes out the materials in a loading unit (8 pieces)
10. And continuously loading the third material ship, and when the residual material bin grids of the third material ship cannot meet the requirement of a loading unit, the first material ship is relayed and supplemented in time to finish an operation cycle. The operation is repeated in such a cycle.
In another embodiment, the loading operation mode is as follows: by utilizing the stepping period interval of the pushed materials, no matter how many stock bin grids which are not filled with the materials and the number of the stock bin grids of one filling unit are left in the corresponding stock boat, the stock boat which is filled into the station utilizes the stepping period interval time and the next stock boat moves forward for rapid relay complement as long as the compound detector is in another signal state. The inertia of the material ship operation is taken into account by the setting position of each corresponding action signal detector or by the reaction time or delay of the controller to ensure the control accuracy. The rest of the control modes and the corresponding control system structures of the embodiment are similar to the above embodiments.
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