阅读说明：本技术 一种连续多级反应制备羟胺盐的方法 (method for preparing hydroxylamine salt through continuous multistage reaction ) 是由 冯维春 陈琦 岳涛 刘启奎 滕俊峰 杨旭 王达彤 于 2019-10-12 设计创作，主要内容包括：一种连续多级反应制备羟胺盐的方法。包括如下步骤：1)肟和酸从I级反应塔的上部进料,经过II、III、….N级反应塔后,从N级反应塔下部出水解液；2)萃取剂从第N级塔的下部进料,经过N-1、N-2…II、I级反应塔后,从I级反应塔的顶部出萃取液；3)步骤1)所得的水解液经过浓缩脱水、降温结晶、离心、干燥,制得羟胺盐的产品。本发明制备羟胺盐的方法具有操作简单、过程连续、反应条件温和、生产效率高,产品质量好等优点,而且易于实现大规模自动化生产。(A method for preparing hydroxylamine salt by continuous multistage reaction. The method comprises the following steps: 1) feeding oxime and acid from the upper part of the I-grade reaction tower, passing through the II, III and … -grade N reaction tower, and discharging hydrolysate from the lower part of the N-grade reaction tower; 2) feeding an extracting agent from the lower part of the Nth-stage tower, passing through N-1, N-2 … II and I-stage reaction towers, and then discharging an extracting solution from the top of the I-stage reaction tower; 3) concentrating and dehydrating the hydrolysate obtained in the step 1), cooling and crystallizing, centrifuging and drying to obtain the product of hydroxylamine salt. The method for preparing the hydroxylamine salt has the advantages of simple operation, continuous process, mild reaction conditions, high production efficiency, good product quality and the like, and is easy to realize large-scale automatic production.)

1. a method for preparing hydroxylamine salt by continuous multistage reaction is characterized by being realized by N stages of reaction towers which are connected in series, and comprises the following steps:

1) feeding oxime and acid from the upper part of the I-grade reaction tower, passing through the II, III and … -grade N reaction tower, and discharging hydrolysate from the lower part of the N-grade reaction tower;

2) feeding an extracting agent from the lower part of the Nth-stage tower, passing through N-1, N-2 … II and I-stage reaction towers, and then discharging an extracting solution from the top of the I-stage reaction tower;

3) Concentrating and dehydrating the hydrolysate obtained in the step 1), cooling and crystallizing, centrifuging and drying to obtain the product of hydroxylamine salt.

2. the method for preparing hydroxylamine salt by continuous multistage reaction according to claim 1, wherein the oxime in step 1) is one of acetone oxime and cyclohexanone oxime, and the acid is one of hydrochloric acid and sulfuric acid.

3. The continuous multistage reaction process for producing hydroxylamine salt according to claim 1, wherein the extractant in step 2) is one of toluene and cyclohexane.

4. the method for preparing hydroxylamine salt by continuous multistage reaction according to claim 1, wherein the molar ratio of the oxime to the H + in the acid in the step 1) is 1:1.0 to 1.5.

5. The continuous, multistage process for the preparation of hydroxylamine salts according to claim 1 wherein N is 2 to 6; the reaction tower is loaded with filler and catalyst.

6. The continuous multi-stage reaction process for preparing hydroxylamine salt according to claim 5, wherein the filler is selected from one of SK type thin-walled ceramic corrugated filler and Melladur450 type filler.

7. the continuous multistage reaction process for preparing hydroxylamine salt according to claim 1, wherein the catalyst is selected from ZSM-5 molecular sieve catalyst, and the mass ratio of the catalyst to the oxime is 0.2% to 0.5%: 1.

8. The method for preparing hydroxylamine salt by continuous multistage reaction according to claim 1, wherein the temperature of the reaction tower is 30-90 ℃, and the pressure of the reaction tower is 0-0.2 MPa.

9. The continuous multistage process for producing hydroxylamine salts according to claim 1, wherein the volume ratio of the feed to the stage I column to the extractant to the stage N column is 1:1 to 1.5.

10. The method for preparing hydroxylamine salt through continuous multistage reaction according to claim 1, wherein the countercurrent contact time of the extractant and the hydrolysate of each stage in each stage of reaction tower is 15-30 min.

Technical Field

The invention belongs to the technical field of organic synthesis, and particularly relates to a preparation method of hydroxylamine salt.

background

The classification of hydroxylamine salts mainly comprises hydroxylamine sulfate, hydroxylamine hydrochloride and the like, and the hydroxylamine salts are chemical products with wide application. Hydroxylamine hydrochloride is mainly used as a raw material for synthetic industries such as medicines, perfumes, rubber chemicals, dyes and the like; the hydroxylamine sulfate is mainly used for producing caprolactam and in the pesticide and medicine industries. At present, the method for preparing hydroxylamine hydrochloride mainly comprises a nitromethane hydrolysis method, a natural gas nitration method, an acetoxime method, a nitric oxide reduction method and the like; the method for preparing hydroxylamine sulfate is similar to hydroxylamine hydrochloride.

The nitromethane method for preparing the hydroxylamine hydrochloride takes highly toxic dimethyl sulfate as a main raw material, and when the hydroxylamine is prepared by hydrolysis, a byproduct is highly toxic carbon monoxide; during hydrolysis, alkane and other materials are in two phases in a reaction system, and an obvious interface is formed, and as hydrocarbon is in an interface reaction, the rate is low, the reaction time is long, and the total yield is low and is about 75%. The natural gas nitration process requires sufficient methane, so resource factors are limited and it is not suitable for wide application. The traditional acetoxime method firstly uses sodium nitrite and sodium pyrosulfite to react, then uses sulfuric acid to acidify and generates hydroxylamine disulfonate, then uses acetone to react, and uses acid hydrolysis to prepare hydroxylamine, and its yield is only 60%, so that it has the defects of complex technological route, long technological process and high production cost, etc. The reduction method of nitrogen monoxide is to mix ammonia, oxygen and steam in a certain volume ratio, preheat to a certain temperature, introduce into reactor, carry on the oxidation reaction on platinum-rhodium catalyst, can get nitrogen monoxide after processing, mix nitrogen monoxide with hydrogen, introduce into hydrochloric acid containing platinum catalyst and react and get hydroxylamine hydrochloride, the yield is about 70%, this process equipment requirement is higher, the catalyst is expensive, the end gas is difficult to process.

there is a document that a kettle type stirring reactor is utilized, ketoxime, acid and water are added to prepare uniform hydrolysate, then an extracting agent toluene is intermittently added to enable a reaction system to become an incompatible two-liquid phase system, then the reaction system is heated to enable a reaction product ketone to enter the extracting agent toluene, and finally the ketone in the system is taken away in an azeotropic mode of the ketone, the toluene and the water, and the reaction is maintained to move towards the direction of forward reaction hydrolysis, so that the conversion of the ketoxime is realized. The extractant toluene is heated and cooled in the reaction kettle continuously, so that the energy consumption is high, and the extraction effect is poor; moreover, because of the intermittent one-pot reaction, the production efficiency is low, and the large-scale automation is difficult to realize. There is a document that ketoxime, acid, water and an extracting agent are added into a stirring reactor, hydrolysis reaction is carried out at a temperature of 5-30 ℃, ketone generated in the hydrolysis process is extracted into an organic phase in time, and the reaction is maintained to move towards a positive reaction direction. Since the temperature is low, the hydrolysis rate is slow, resulting in a long reaction time and a low hydrolysis efficiency. Meanwhile, the reaction is intermittent, the production efficiency is low, and large-scale automatic production is difficult to realize.

Because the demand of the hydroxylamine salt is increasing year by year, the development of a production method capable of continuously producing the hydroxylamine salt with high efficiency and high quality has important significance.

Disclosure of Invention

aiming at the problems of high raw material toxicity, low yield and the like in the existing hydroxylamine salt preparation process, the invention provides a method for preparing hydroxylamine salt by continuous multistage reaction, which can improve the production efficiency and the product purity.

in order to achieve the purpose, the specific technical scheme of the invention is as follows:

a method for preparing hydroxylamine salt by continuous multistage reaction is realized by N-stage reaction towers which are connected in series, and comprises the following steps:

1) raw materials are fed from the upper part of the I-stage reaction tower, pass through the II-stage reaction tower, the III-stage reaction tower and the … -stage reaction tower, and then are hydrolyzed from the lower part of the N-stage reaction tower;

2) feeding an extracting agent from the lower part of the Nth-stage tower, passing through N-1, N-2 … II and I-stage reaction towers, and then discharging an extracting solution from the top of the I-stage reaction tower;

3) Concentrating and dehydrating the hydrolysate obtained in the step 1), cooling and crystallizing, centrifuging and drying to obtain the product of hydroxylamine salt.

the raw materials in the step 1) are oxime and acid;

Preferably, the oxime is one of acetone oxime and cyclohexanone oxime, and the acid is one of hydrochloric acid and sulfuric acid;

The extracting agent in the step 2) is one of methylbenzene and cyclohexane;

the molar ratio of the oxime in the step 1) to H + in the acid is 1: 1.0-1.5;

The N is 2-6;

the reaction tower is loaded with a filler and a catalyst;

The preferred filler is selected from one of SK type thin-wall ceramic corrugated filler and Melladur450 type filler;

The preferable catalyst is selected from ZSM-5 molecular sieve catalyst, and the mass ratio of the catalyst to the oxime is 0.2% -0.5%: 1;

The temperature of the reaction tower is 30-90 ℃;

the pressure of the reaction tower is 0-0.2 MPa;

The volume ratio of the raw material entering the first-stage tower to the extracting agent entering the N-stage tower is 1: 1-1.5;

the contact time of the extracting agent and each stage of hydrolysate in each stage of reaction tower is 15-30 min.

the traditional bulk packing has small flux, large pressure drop and obvious amplification effect, is easy to break in the using process, causes the problems of tower blockage and the like, and has poor performance on the whole. The invention selects regular materials, although plastic plate ripple packing and metal plate ripple packing have large flux, low pressure drop and high specific surface area, because acid gas containing sulfuric acid, hydrochloric acid and the like is generated in the reaction, the problems of swelling, corrosion and the like are easy to occur, therefore, SK type thin-wall ceramic ripple packing and Melladur450 type packing are selected, the SK type thin-wall ceramic ripple packing has thicker wall, reduced porosity, larger pressure drop and liquid holdup of the packing, lower flooding point, rough and porous surface, better capillary action and higher separation efficiency; the Melladur450 type filler can keep stable separation efficiency in a larger operation range, and both the two fillers can effectively increase the gas-liquid contact area and have the effects of improving yield, reducing energy consumption, improving efficiency and the like.

The invention selects ZSM-5 catalyst which contains two groups of crossed channels, one is straight-through, the other is zigzag and mutually vertical and is formed by ten-membered rings, and the catalyst can avoid over oxidation of oxime, regulate and control the microscale of ketone in a pore channel, improve the selectivity of ketone, improve hydrolysis efficiency and promote conversion rate.

the invention adopts a mode of continuous production of raw materials fed from the upper part of the I-stage reaction tower and extracting agents fed from the lower part of the Nth-stage reaction tower, can effectively improve the utilization rate of oxime and leads the reaction to be more thorough. Through the multi-stage reaction tower, the raw materials which are not completely reacted continue to react in the subsequent tower, the contact area of the product and the extracting agent is increased, the quality of the product is improved, the residue of the product in the extracting agent is reduced, the quality of the product is improved, and the purpose of improving the yield is achieved.

the invention has the beneficial effects that: the invention solves the problems of low production efficiency, high energy consumption and the like in the process of adopting an intermittent method to produce in the prior art for preparing hydroxylamine salt by reaction-extraction, provides a continuous preparation process, reduces the production energy consumption, accelerates the hydrolysis reaction rate and improves the oxime conversion rate by adding a molecular sieve catalyst. By adding the filler in the packed tower, the separation effect of the hydroxylamine hydrochloride product is improved, and the yield and the product quality are improved.

drawings

FIG. 1 is a process flow diagram of a process for the continuous IV-stage reaction for the preparation of hydroxylamine salts;

And a pump-out device is arranged on each pipeline.

Detailed Description

The above-mentioned aspects of the present invention will be further described in detail by the following embodiments in the form of examples for better understanding of the technical solutions of the present invention, but it should not be construed that the scope of the above-mentioned subject matter of the present invention is limited to the following examples. All the technologies realized based on the above contents of the present invention belong to the scope of the present invention.