阅读说明：本技术 用于海洋观测的潜标浮力材料生产设备 (Submerged buoy buoyancy material production equipment for ocean observation ) 是由 李国停 于 2021-07-07 设计创作，主要内容包括：本发明涉及一种海洋观测领域,尤其涉及一种用于海洋观测的潜标浮力材料生产设备。要解决的技术问题是：提供一种用于海洋观测的潜标浮力材料生产设备。技术方案为：一种用于海洋观测的潜标浮力材料生产设备,包括有二级分料单元、内凹注入适应单元、余料祛除单元和转移配合单元；二级分料单元连接内凹注入适应单元。本发明可实现对金属模具中依次按照大空心球填料、小空心球填料和树脂的填入顺序,使得金属模具中空心球能充分的进行填充,并使得树脂能充分与空心球填料接触并填入到空心球填料间的间隙内,能有效的提高浮力材料的重心均匀性和漂浮稳定性。(The invention relates to the field of ocean observation, in particular to a submerged buoy buoyancy material production device for ocean observation. The technical problem to be solved is as follows: provided is a submerged buoy buoyancy material production device for ocean observation. The technical scheme is as follows: a submerged buoy buoyancy material production device for ocean observation comprises a secondary material distribution unit, an inward concave injection adaptation unit, a surplus material removing unit and a transfer matching unit; the second-stage material distributing unit is connected with the concave injection adapting unit. The filling sequence of the large hollow sphere filler, the small hollow sphere filler and the resin in the metal mould can be sequentially realized, so that the hollow spheres in the metal mould can be fully filled, the resin can be fully contacted with the hollow sphere filler and filled into gaps among the hollow sphere fillers, and the gravity center uniformity and the floating stability of the buoyancy material can be effectively improved.)

1. A submerged buoy buoyancy material production device for ocean observation comprises a bottom frame (1), a pump machine (8) and a straight electric sliding rail (9); a straight electric slide rail (9) is fixedly connected with the chassis (1); the method is characterized in that: the device also comprises a secondary material distribution unit and a concave injection adaptation unit; the underframe (1) is connected with a secondary material distributing unit; the underframe (1) is connected with an inward concave injection adapting unit; the second-stage material distribution unit is connected with the concave injection adaptation unit; the concave injection adapting unit is connected with a pump (8); the second-stage material distribution unit can be used for carrying out secondary screening on the hollow sphere filler and then sequentially carrying out feeding; the female injection adaptation unit may inject resin in a mold where filling is completed.

2. A submerged buoy buoyancy material production facility for ocean observation as claimed in claim 1, wherein: the two-stage material distribution unit comprises a first bracket (201), a first transmission rod (202), a seventh transmission wheel (203), an eighth transmission wheel (204), a first gear (205), a second gear (206), a material barrel (207), a material distribution unit, a cross connecting plate (209) and a first electric push rod (2010); the underframe (1) is fixedly connected with a first bracket (201); the first bracket (201) is rotationally connected with the first transmission rod (202); the first bracket (201) is rotatably connected with the material barrel (207); the outer surface of the first transmission rod (202) is fixedly connected with a seventh transmission wheel (203); the outer surface of the first transmission rod (202) is fixedly connected with a first gear (205); the outer ring surface of the seventh driving wheel (203) is in transmission connection with the eighth driving wheel (204) through a belt; the inner axis of the eighth driving wheel (204) is fixedly connected with the concave injection adapting unit; the first gear (205) is meshed with the second gear (206); the inner axis of the second gear (206) is fixedly connected with the material barrel (207); the material barrel (207) is fixedly connected with the four-component filling unit; the four groups of filling units are fixedly connected with a cross connecting plate (209); the cross connecting plate (209) is fixedly connected with a first electric push rod (2010); the first electric push rod (2010) is fixedly connected with the material barrel (207).

3. A submerged buoy buoyancy material production facility for ocean observation as claimed in claim 2, wherein: the concave injection adaptation unit comprises a second bracket (301), a feeding pipe (302), a second transmission rod (303), a ninth transmission wheel (304), a tenth transmission wheel (305), a third gear (306), a fourth gear (307), a third transmission rod (308), a fifth gear (309), a sixth gear (3010), a shaft sleeve (3011), a fourth transmission rod (3012), a first electric sliding plate (3013), a motor (3014), a seventh gear (3015), a fifth transmission rod (3016), a Y-shaped limiting rod (3017), a first sleeve (3018), a sixth transmission rod (3019), a second sleeve (3020), a U-shaped frame (3021), a second electric push rod (3022), a fluid director (3023), an ironing tray (3024) and a sleeve rod (3025); the underframe (1) is fixedly connected with the second bracket (301); the underframe (1) is rotationally connected with a third transmission rod (308); the underframe (1) is rotatably connected with a fourth transmission rod (3012); the underframe (1) is in sliding connection with the first electric skateboard (3013); the underframe (1) is fixedly connected with a motor (3014); the underframe (1) is rotatably connected with a fifth transmission rod (3016); the second bracket (301) is rotatably connected with the feeding pipe (302); the second bracket (301) is rotatably connected with the second transmission rod (303); the feeding pipe (302) is connected with the pump (8) through a conduit; the feeding pipe (302) is fixedly connected with a Y-shaped limiting rod (3017); the feeding pipe (302) is connected with the sleeve rod (3025) in a sliding way; the feed pipe (302) is rotationally connected with the sleeve rod (3025); the outer surface of the second transmission rod (303) is fixedly connected with a ninth transmission wheel (304); the outer surface of the second transmission rod (303) is fixedly connected with a third gear (306); the outer ring surface of the ninth driving wheel (304) is in transmission connection with a tenth driving wheel (305) through a belt; the outer surface of the tenth driving wheel (305) is fixedly connected with a third driving rod (308); the third gear (306) is meshed with the fourth gear (307); the axle center inside the fourth gear (307) is fixedly connected with the feeding pipe (302); the outer surface of the third transmission rod (308) is fixedly connected with a fifth gear (309); a sixth gear (3010) is arranged on the side surface of the fifth gear (309); the inner axis of the sixth gear (3010) is fixedly connected with the shaft sleeve (3011); the sixth gear (3010) is meshed with the seventh gear (3015); the shaft sleeve (3011) is connected with the fourth transmission rod (3012) in a sliding mode; the shaft sleeve (3011) is rotatably connected with a fourth transmission rod (3012); the shaft sleeve (3011) is connected with the first electric skateboard (3013) in a rotating way; the fourth transmission rod (3012) is fixedly connected with an output shaft of the motor (3014); the axle center inside the seventh gear (3015) is fixedly connected with a fifth transmission rod (3016); the outer surface of the fifth transmission rod (3016) is fixedly connected with the eighth transmission wheel (204); the Y-shaped limiting rod (3017) is rotatably connected with the first sleeve (3018) through a rotating shaft; the first sleeve (3018) is connected with the sixth transmission rod (3019) in a sliding mode; the sixth transmission rod (3019) is fixedly connected with the second sleeve (3020); the second sleeve (3020) is rotatably connected with the U-shaped frame (3021) through a rotating shaft; the U-shaped frame (3021) is fixedly connected with the second electric push rod (3022); the second electric push rod (3022) is fixedly connected with the feeding pipe (302); the feeding pipe (302) is fixedly connected with the fluid director (3023); the fluid director (3023) is connected with the ironing plate (3024); two groups of Y-shaped limiting rods (3017) to second electric push rods (3022) are arranged in the center symmetry of the feeding pipe (302).

4. A submerged buoy buoyancy material production facility for ocean observation as claimed in claim 3, wherein: the residual material removing unit comprises a third support (401), a second electric sliding plate (402), an arc-shaped guide plate (403), a first electric sliding block (404), a third electric push rod (405), a scraper bracket (406), a scraper (407) and a guide groove (408); the underframe (1) is fixedly connected with a third bracket (401); the underframe (1) is fixedly connected with the diversion trench (408); the third bracket (401) is respectively connected with two groups of second electric sliding plates (402) which are symmetrically arranged in a sliding way; the third bracket (401) is in sliding connection with the first electric slide block (404); the two groups of second electric sliding plates (402) are fixedly connected with the arc-shaped guide plate (403); the first electric slide block (404) is fixedly connected with a third electric push rod (405); the third electric push rod (405) is fixedly connected with the scraper frame (406); the scraper frame (406) is fixedly connected with the scraper (407); a diversion trench (408) is arranged on the side surface of the arc diversion plate (403); two groups of the second electric sliding plate (402) to the third electric push rod (405) are arranged in a central symmetry way of the scraper frame (406).

5. A submerged buoy buoyancy material production facility for ocean observation as claimed in claim 4, wherein: the device also comprises a transfer matching unit, wherein the transfer matching unit comprises a second electric slide block (601), a fourth electric push rod (602), a support plate (603), a vibration frame (604), a spring rod (605) and a special-shaped clamp (606); the straight electric slide rail (9) is connected with the second electric slide block (601) in a sliding way; the second electric slide block (601) is fixedly connected with the two groups of fourth electric push rods (602) respectively; two groups of fourth electric push rods (602) are fixedly connected with the support plate (603); the support plate (603) is provided with a vibration frame (604); the support plate (603) is fixedly connected with the spring rod (605); the spring rod (605) is fixedly connected with the profiled clamp (606); two groups of spring rods (605) and the profile clamp (606) are arranged in a central symmetry manner on the support plate (603).

6. A submerged buoy buoyancy material production facility for ocean observations as claimed in any one of claims 1 to 5, wherein: the automatic material distribution and filling device is characterized by further comprising a material distribution and filling unit (208), wherein the material distribution and filling unit (208) comprises a screw rod (20801), a limiting disc (20802), a limiting pin (20803), a connecting rod (20804), an arc sweeping plate (20805), an elastic net (20806), a material distribution barrel (20807), a flow guide pipe (20808), a conical screening frame (20809), an annular electric slide rail (208010), an electric sweeping plate (208011), a material control barrel (208012), a first material guide pipe (208013), a second material guide pipe (208014), a fixing rod (208015), a balloon (208016) and a hemispherical baffle (208017); the screw rod (20801) is fixedly connected with the cross connecting plate (209); the screw rod (20801) is in screwed connection with the limiting disc (20802); the screw rod (20801) is fixedly connected with the elastic net (20806); the limiting disc (20802) is respectively in rotating connection with the four groups of limiting pins (20803); the limiting disc (20802) is fixedly connected with the two groups of connecting rods (20804) respectively; the four groups of limit pins (20803) are fixedly connected with the material distributing barrel (20807); the material distributing barrel (20807) is fixedly connected with the material control barrel (208012); the two groups of connecting rods (20804) are fixedly connected with one group of arc-shaped sweeping plates (20805) respectively; the arc sweeping plate (20805) is in contact with the material distribution barrel (20807); the elastic net (20806) is fixedly connected with the material distributing barrel (20807); the material distributing barrel (20807) is fixedly connected with the flow guide pipe (20808); the flow guide pipe (20808) is fixedly connected with the conical screen frame (20809); the conical screen frame (20809) is fixedly connected with an annular electric slide rail (208010); the conical screen frame (20809) is fixedly connected with a fixed rod (208015); the fixing rod (208015) is connected with a balloon (208016); the annular electric sliding rails (208010) are respectively connected with the two groups of electric sweeping plates (208011) in a sliding way through connecting shafts; the electric sweeping plate (208011) is in contact with the material control barrel (208012); the annular electric slide rail (208010) is fixedly connected with the second material guide pipe (208014); the material control barrel (208012) is fixedly connected with the first material guide pipe (208013); the balloon (208016) is connected with a hemispherical baffle (208017).

7. A submerged buoy buoyancy material production facility for ocean observation as claimed in claim 3, wherein: the ironing plate (3024) has elasticity.

8. A submerged buoy buoyancy material production facility for ocean observation as claimed in claim 3, wherein: a convex strip is arranged on the outer ring surface of the fourth transmission rod (3012) contacted with the shaft sleeve (3011); convex strips are arranged on the outer ring surface of the feed pipe (302) contacted with the sleeve rod (3025).

9. A submerged buoy buoyancy material production facility for ocean observation as claimed in claim 4, wherein: the arc-shaped guide plate (403) is provided with an annular groove.

10. A submerged buoy buoyancy material production facility for ocean observation as claimed in claim 6, wherein: the elastic net (20806) is provided with a plurality of small holes.

Technical Field

The invention relates to the field of ocean observation, in particular to a submerged buoy buoyancy material production device for ocean observation.

Background

At present, in the field of ocean observation, a submerged buoy is an important system capable of observing the ocean environment below the sea surface for a long time, but because the submerged buoy needs to carry out an ocean observation task below the sea surface, higher requirements are placed on a buoyancy material forming the submerged buoy, the buoyancy material can pass through a resin material and then is added with buoyancy components in the production process, so that the buoyancy material can not be corroded in the sea water, wherein the distribution range and the quantity of the added buoyancy components in the resin can directly influence the uniformity of the overall gravity center of the buoyancy material, secondly, the submerged buoy can be also moored in the sea water, the appearance of the buoyancy material also needs to be controlled, the buoyancy material cannot adapt to the change of floating stability, the side turning of the buoyancy material can be caused, and the ocean observation effect is greatly reduced.

In summary, there is a need to develop a submerged buoy buoyancy material production device for ocean observation to overcome the above problems.

Disclosure of Invention

In order to overcome the defects that the submerged buoy needs to carry out marine observation task below the sea surface and has higher requirements on the buoyancy material forming the submerged buoy, the buoyancy material can pass through a resin material in the production process and then is added with buoyancy components, so that the buoyancy material can not be corroded in seawater, the distribution range and the quantity of the added buoyancy components in the resin can directly influence the uniformity of the integral gravity center of the buoyancy material, secondly, the submerged buoy can be also moored in the seawater, the appearance of the buoyancy material also needs to be controlled, the buoyancy material cannot adapt to the change of floating stability, the buoyancy material can be turned over, the marine observation effect is greatly reduced, and the technical problem to be solved is that: provided is a submerged buoy buoyancy material production device for ocean observation.

The technical scheme is as follows: a submerged buoy buoyancy material production device for ocean observation comprises a bottom frame, a secondary material distribution unit, an inwards concave injection adaptation unit, a control screen, a rubber box, a pump machine, a straight electric slide rail, a surplus box and a base; the underframe is connected with a secondary material distributing unit; the underframe is connected with a concave injection adapting unit; the chassis is fixedly connected with a control screen; the underframe is provided with a rubber box; the chassis is fixedly connected with a straight electric slide rail; the underframe is provided with a residue box; the chassis is fixedly connected with a base; the second-stage material distribution unit is connected with the concave injection adaptation unit; the concave injection adaptation unit is connected with a pump; the glue box is connected with a pump machine; the second-stage material distribution unit can be used for carrying out secondary screening on the hollow sphere filler and then sequentially carrying out feeding; the female injection adaptation unit may inject resin in a mold where filling is completed.

As a further preferable scheme, the secondary material distribution unit comprises a first bracket, a first transmission rod, a seventh transmission wheel, an eighth transmission wheel, a first gear, a second gear, a material barrel, a material distribution unit, a cross connecting plate and a first electric push rod; the underframe is fixedly connected with the first support; the first support is in rotating connection with the first transmission rod; the first bracket is rotatably connected with the material barrel; the outer surface of the first transmission rod is fixedly connected with the seventh transmission wheel; the outer surface of the first transmission rod is fixedly connected with the first gear; the outer ring surface of the seventh driving wheel is in transmission connection with the eighth driving wheel through a belt; the inner axle center of the eighth driving wheel is fixedly connected with the concave injection adaptation unit; the first gear is meshed with the second gear; the inner axis of the second gear is fixedly connected with the material barrel; the material barrel is fixedly connected with the four-component filling unit; the four groups of filling units are fixedly connected with the cross connecting plate; the cross connecting plate is fixedly connected with the first electric push rod; the first electric push rod is fixedly connected with the material barrel.

As a further preferable scheme, the concave injection adaptation unit comprises a second bracket, a feeding pipe, a second transmission rod, a ninth transmission wheel, a tenth transmission wheel, a third gear, a fourth gear, a third transmission rod, a fifth gear, a sixth gear, a shaft sleeve, a fourth transmission rod, a first electric sliding plate, a motor, a seventh gear, a fifth transmission rod, a Y-shaped limiting rod, a first sleeve, a sixth transmission rod, a second sleeve, a U-shaped frame, a second electric push rod, a fluid director, an ironing plate and a sleeve rod; the underframe is fixedly connected with the second bracket; the underframe is rotationally connected with the third transmission rod; the underframe is rotationally connected with the fourth transmission rod; the underframe is in sliding connection with the first electric skateboard; the underframe is fixedly connected with the motor; the underframe is rotationally connected with the fifth transmission rod; the second bracket is rotatably connected with the feeding pipe; the second bracket is rotationally connected with the second transmission rod; the charging pipe is connected with the pump machine through a conduit; the charging pipe is fixedly connected with the Y-shaped limiting rod; the feeding pipe is connected with the sleeve rod in a sliding way; the feeding pipe is rotatably connected with the sleeve rod; the outer surface of the second transmission rod is fixedly connected with the ninth transmission wheel; the outer surface of the second transmission rod is fixedly connected with the third gear; the outer ring surface of the ninth driving wheel is in transmission connection with the tenth driving wheel through a belt; the outer surface of the tenth driving wheel is fixedly connected with the third driving rod; the third gear is meshed with the fourth gear; the axle center in the fourth gear is fixedly connected with the feeding pipe; the outer surface of the third transmission rod is fixedly connected with the fifth gear; a sixth gear is arranged on the side surface of the fifth gear; the inner axis of the sixth gear is fixedly connected with the shaft sleeve; the sixth gear is meshed with the seventh gear; the shaft sleeve is in sliding connection with the fourth transmission rod; the shaft sleeve is rotatably connected with the fourth transmission rod; the shaft sleeve is rotatably connected with the first electric skateboard; the fourth transmission rod is fixedly connected with the output shaft of the motor; the inner axis of the seventh gear is fixedly connected with the fifth transmission rod; the outer surface of the fifth transmission rod is fixedly connected with the eighth transmission wheel; the Y-shaped limiting rod is rotatably connected with the first sleeve through a rotating shaft; the first sleeve is in sliding connection with the sixth transmission rod; the sixth transmission rod is fixedly connected with the second sleeve; the second sleeve is rotatably connected with the U-shaped frame through a rotating shaft; the U-shaped frame is fixedly connected with the second electric push rod; the second electric push rod is fixedly connected with the feeding pipe; the feeding pipe is fixedly connected with the fluid director; the fluid director is connected with the ironing plate; two groups of Y-shaped limiting rods are symmetrically arranged from the second electric push rod through the center of the feeding pipe.

As a further preferable scheme, the device also comprises a residual material removing unit, wherein the residual material removing unit comprises a third support, a second electric sliding plate, an arc-shaped guide plate, a first electric sliding block, a third electric push rod, a scraper frame, a scraper and a guide groove; the underframe is fixedly connected with the third bracket; the underframe is fixedly connected with the diversion trench; the third bracket is respectively connected with two groups of second electric sliding plates which are symmetrically arranged in a sliding way; the third bracket is in sliding connection with the first electric sliding block; the two groups of second electric sliding plates are fixedly connected with the arc-shaped guide plate; the first electric slide block is fixedly connected with the third electric push rod; the third electric push rod is fixedly connected with the scraper frame; the scraper frame is fixedly connected with the scraper; the side surface of the arc-shaped guide plate is provided with a guide groove; two groups of the second electric sliding plates to the third electric push rods are symmetrically arranged at the center of the scraper frame.

As a further preferable scheme, the device further comprises a transfer matching unit, wherein the transfer matching unit comprises a second electric slide block, a fourth electric push rod, a support plate, a vibration frame, a spring rod and a special-shaped clamp; the straight electric slide rail is connected with the second electric slide block in a sliding way; the second electric slide block is fixedly connected with the two groups of fourth electric push rods respectively; the two groups of fourth electric push rods are fixedly connected with the support plate; the support plate is provided with a vibration frame; the support plate is fixedly connected with the spring rod; the spring rod is fixedly connected with the special-shaped clamp; two groups of spring rods and the profiled clamp are symmetrically arranged at the center of the support plate.

As a further preferable scheme, the device further comprises a sub-filling unit, wherein the sub-filling unit comprises a screw rod, a limiting disc, a limiting pin, a connecting rod, an arc sweeping plate, an elastic net, a material distributing barrel, a flow guide pipe, a conical sieve frame, an annular electric slide rail, an electric sweeping plate, a material control barrel, a first material guide pipe, a second material guide pipe, a fixing rod, a balloon and a hemispherical baffle; the screw rod is fixedly connected with the cross connecting plate; the screw rod is in screwed connection with the limiting disc; the screw rod is fixedly connected with the elastic net; the limiting disc is respectively in rotating connection with the four groups of limiting pins; the limiting discs are fixedly connected with the two groups of connecting rods respectively; the four groups of limit pins are fixedly connected with the material distributing barrel; the material distributing barrel is fixedly connected with the material control barrel; the two groups of connecting rods are respectively fixedly connected with the arc sweeping plates; the arc sweeping plate is contacted with the material distributing barrel; the elastic net is fixedly connected with the material distributing barrel; the distributing barrel is fixedly connected with the guide pipe; the guide pipe is fixedly connected with the conical sieve frame; the conical sieve frame is fixedly connected with the annular electric sliding rail; the conical sieve frame is fixedly connected with the fixed rod; the fixed rod is connected with a balloon; the annular electric sliding rails are respectively connected with the two groups of electric sweeping plates in a sliding manner through connecting shafts; the electric sweeping plate is contacted with the material control barrel; the annular electric slide rail is fixedly connected with the second material guide pipe; the material control barrel is fixedly connected with the first material guide pipe; the sacculus is connected with a hemisphere baffle.

As a further preferred solution, the ironing board is elastic.

As a further preferable scheme, a convex strip is arranged on the outer annular surface of the fourth transmission rod, which is in contact with the shaft sleeve; the outer ring surface of the charging tube contacting with the loop bar is provided with a convex strip.

As a further preferred solution, the arc-shaped baffle is provided with an annular groove.

As a further preferred solution, the elastic net is provided with a plurality of small holes.

Compared with the prior art, the invention has the following advantages:

1. in order to solve the problem that the submerged buoy needs to carry out ocean observation under the sea surface, the buoyancy material forming the submerged buoy has higher requirements, the buoyancy material can pass through the resin material in the production process and then is added with buoyancy components, so that the buoyancy material can not be corroded in seawater, the distribution range and the quantity of the added buoyancy components in the resin can directly influence the uniformity of the integral gravity center of the buoyancy material, secondly, the submerged buoy can be also moored in the seawater, the appearance of the buoyancy material also needs to be controlled, the buoyancy material cannot adapt to the change of floating stability, the buoyancy material can be turned over, and the ocean observation effect is greatly reduced.

2. The invention arranges a second-stage material distributing unit, a concave injection adapting unit, a residual material removing unit and a transfer matching unit; when the device is used, submerged buoy buoyancy material production equipment for ocean observation is placed at a position to be used, the underframe on the base is placed at a stable position, then the device is externally connected with a power supply, and the device is controlled and started through the control screen; firstly, a bowl-like metal mold with the lower part expanded outwards and the bottom concave is placed in a transfer matching unit, then a second-stage material distribution unit carries out secondary sorting on hollow ball filler mixed materials with different sizes, then under the matching of the transfer matching unit and a straight-going electric slide rail, the second-stage material distribution unit firstly injects large hollow ball fillers into the metal mold and then injects small hollow ball fillers, the transfer matching unit transfers the metal mold to the position under the concave injection adapting unit, the concave injection adapting unit injects resin in a rubber box into the metal mold through a pump machine, moves on the straight-going electric slide rail through the transfer matching unit, and stays below the second-stage material distribution unit and the concave injection adapting unit for multiple times, so that the metal mold completes casting according to the mode that the hollow fillers and the resin are alternately added until the resin overflows from the upper part of the metal mold, excess resin material is transferred to a flash tank for collection by a flash removal unit.

3. The filling sequence of the large hollow sphere filler, the small hollow sphere filler and the resin in the metal mould can be sequentially realized, so that the hollow spheres in the metal mould can be fully filled, the resin can be fully contacted with the hollow sphere filler and filled into gaps among the hollow sphere fillers, and the gravity center uniformity and the floating stability of the buoyancy material can be effectively improved.

Drawings

FIG. 1 is a schematic perspective view of a first embodiment of the present invention;

FIG. 2 is a schematic perspective view of a second embodiment of the present invention;

FIG. 3 is a third perspective view of the present invention;

FIG. 4 is a schematic perspective view of a two-stage material distributing unit according to the present invention;

FIG. 5 is a schematic perspective view of a portion of the two-stage material distributing unit of the present invention;

FIG. 6 is a schematic perspective view of a concave injection adaptive unit according to the present invention;

FIG. 7 is a schematic perspective view of a portion of a recessed injection adaptive cell according to the present invention;

fig. 8 is a schematic view of a first three-dimensional structure of the residue removal unit of the present invention;

fig. 9 is a schematic view of a second three-dimensional configuration of the residue removal unit of the present invention;

FIG. 10 is a schematic perspective view of a transfer module according to the present invention;

FIG. 11 is a schematic view of a first partially separated body structure of a partial fill unit according to the present invention;

FIG. 12 is a schematic view of a second partially separated body structure of a partial fill unit according to the present invention;

fig. 13 is a schematic perspective view of a sub-filling unit according to the present invention.

Wherein: 1-underframe, 5-control panel, 7-rubber box, 8-pump machine, 9-straight electric slide rail, 10-residue box, 11-base, 201-first bracket, 202-first transmission rod, 203-seventh transmission wheel, 204-eighth transmission wheel, 205-first gear, 206-second gear, 207-material barrel, 208-filling unit, 209-cross connecting plate, 2010-first electric push rod, 20801-screw rod, 20802-limiting disc, 20803-limiting pin, 20804-connecting rod, 20805-arc sweeping plate, 20806-elastic net, 20807-material separating barrel, 20808-guide pipe, 20809-conical screening frame, 208010-annular electric slide rail, 208011-electric sweeping plate, 208012-material controlling barrel, 208013-first guide pipe, 208014-a second guide tube, 208015-a fixed rod, 208016-a balloon, 208017-a hemispherical baffle, 301-a second bracket, 302-a charging tube, 303-a second transmission rod, 304-a ninth transmission wheel, 305-a tenth transmission wheel, 306-a third gear, 307-a fourth gear, 308-a third transmission rod, 309-a fifth gear, 3010-a sixth gear, 3011-a shaft sleeve, 3012-a fourth transmission rod, 3013-a first electric sliding plate, 3014-a motor, 3015-a seventh gear, 3016-a fifth transmission rod, 3017-a Y-shaped limiting rod, 3018-a first sleeve, 3019-a sixth transmission rod, 3020-a second sleeve, 3021-a U-shaped frame, 3022-a second electric push rod, 3023-a deflector, 3024-a ironing plate, 3025-a sleeve rod, 401-a third bracket, 402-a second electric sliding plate, 403-an arc guide plate, 404-a first electric sliding block, 405-a third electric push rod, 406-a scraper frame, 407-a scraper, 408-a guide groove, 601-a second electric sliding block, 602-a fourth electric push rod, 603-a support plate, 604-a vibration frame, 605-a spring rod and 606-a profiled clamp.

Detailed Description

Although the present invention may be described with respect to particular applications or industries, those skilled in the art will recognize the broader applicability of the invention. Those of ordinary skill in the art will recognize other factors such as: terms such as above, below, upward, downward, and the like are used to describe the accompanying drawings and are not meant to limit the scope of the invention, which is defined by the appended claims. Such as: any numerical designation of first or second, and the like, is merely exemplary and is not intended to limit the scope of the invention in any way.

Examples

A submerged buoy buoyancy material production device for ocean observation is shown in figures 1-3 and comprises a bottom frame 1, a secondary distribution unit, a concave injection adaptation unit, a control screen 5, a rubber box 7, a pump machine 8, a straight electric slide rail 9, a surplus material box 10 and a base 11; the underframe 1 is connected with a secondary material distributing unit; the underframe 1 is connected with a concave injection adapting unit; the chassis 1 is fixedly connected with a control screen 5; the underframe 1 is provided with a rubber box 7; the chassis 1 is fixedly connected with a straight electric slide rail 9; the chassis 1 is provided with a residue box 10; the chassis 1 is fixedly connected with a base 11; the second-stage material distribution unit is connected with the concave injection adaptation unit; the concave injection adaptation unit is connected with the pump 8; the glue box 7 is connected with a pump 8; the second-stage material distribution unit can be used for carrying out secondary screening on the hollow sphere filler and then sequentially carrying out feeding; the female injection adaptation unit may inject resin in a mold where filling is completed.

When in use, the submerged buoy buoyancy material production equipment for ocean observation is placed at a position to be used, the underframe 1 on the base 11 is placed at a stable position, then the power supply is externally connected, and the device is controlled and started through the control screen 5; firstly, a bowl-like metal mold with the lower part expanded outwards and the bottom part recessed inwards is placed in a transfer matching unit, then a second-stage material distribution unit carries out secondary sorting on hollow ball filler mixed materials with different sizes, then the transfer matching unit is matched with a straight electric slide rail 9, the second-stage material distribution unit firstly injects large hollow ball fillers into the metal mold and then injects small hollow ball fillers, the transfer matching unit transfers the metal mold to the position under the recessed injection adapting unit, the recessed injection adapting unit injects resin in a rubber box 7 into the metal mold through a pump 8, the transfer matching unit moves on the straight electric slide rail 9 and stops under the second-stage material distribution unit and the recessed injection adapting unit for many times, so that the metal mold finishes casting according to the mode that the hollow fillers and the resin are added alternately until the resin overflows from the upper part of the metal mold, the excess resin material is transferred to a residue box 10 for collection by a residue removing unit; the filling sequence of the large hollow sphere filler, the small hollow sphere filler and the resin in the metal mould can be sequentially realized, so that the hollow spheres in the metal mould can be fully filled, the resin can be fully contacted with the hollow sphere filler and filled into gaps among the hollow sphere fillers, and the gravity center uniformity and the floating stability of the buoyancy material can be effectively improved.

As shown in fig. 4-5, the secondary material distribution unit includes a first bracket 201, a first transmission rod 202, a seventh transmission wheel 203, an eighth transmission wheel 204, a first gear 205, a second gear 206, a material barrel 207, a distribution unit, a cross connecting plate 209 and a first electric push rod 2010; the underframe 1 is fixedly connected with a first bracket 201; the first bracket 201 is rotatably connected with the first transmission rod 202; the first bracket 201 is rotatably connected with the material barrel 207; the outer surface of the first transmission rod 202 is fixedly connected with a seventh transmission wheel 203; the outer surface of the first transmission rod 202 is fixedly connected with a first gear 205; the outer annular surface of the seventh driving wheel 203 is in transmission connection with an eighth driving wheel 204 through a belt; the axle center inside the eighth driving wheel 204 is fixedly connected with the concave injection adapting unit; the first gear 205 is meshed with the second gear 206; the inner axis of the second gear 206 is fixedly connected with the material barrel 207; the material barrel 207 is fixedly connected with the four-component filling unit; the four groups of filling units are fixedly connected with the cross connecting plate 209; the cross connecting plate 209 is fixedly connected with the first electric push rod 2010; the first electric push rod 2010 is fixedly connected with the material barrel 207.

Firstly, a metal mould is transferred to a position right below a material barrel 207 on a first support 201, wherein hollow ball fillers with different sizes are pre-filled in the material barrel, and a four-component filling unit extends into a cavity of the metal mould, at the moment, a fifth transmission rod 3016 drives an eighth transmission wheel 204 to drive a seventh transmission wheel 203 to rotate, the seventh transmission wheel 203 drives a first transmission rod 202 to drive a first gear 205 to rotate, the first gear 205 drives a second gear 206 to drive the material barrel 207 to rotate, the material barrel 207 simultaneously drives the four-component filling unit to rotate, at the moment, a first electric push rod 2010 controls a cross connecting plate 209 to simultaneously drive the four-component filling unit to rotate, the size distribution of the hollow ball fillers is completed, the large hollow ball fillers are firstly filled into the metal mould, and then the small hollow ball fillers are filled into gaps of the large hollow ball fillers, so that the hollow ball fillers are more compact.

As shown in fig. 6-7, the concave injection adaptation unit includes a second bracket 301, a feeding tube 302, a second transmission rod 303, a ninth transmission wheel 304, a tenth transmission wheel 305, a third gear 306, a fourth gear 307, a third transmission rod 308, a fifth gear 309, a sixth gear 3010, a bushing 3011, a fourth transmission rod 3012, a first electric slide 3013, a motor 3014, a seventh gear 3015, a fifth transmission rod 3016, a Y-shaped limit rod 3017, a first bushing 3018, a sixth transmission rod 3019, a second bushing 3020, a U-shaped frame 3021, a second electric push rod 3022, a deflector 3023, an ironing tray 3024, and a bushing 3025; the underframe 1 is fixedly connected with the second bracket 301; the underframe 1 is rotatably connected with a third transmission rod 308; the underframe 1 is rotatably connected with a fourth transmission rod 3012; the underframe 1 is in sliding connection with the first electric skateboard 3013; the underframe 1 is fixedly connected with a motor 3014; the underframe 1 is rotatably connected with a fifth transmission rod 3016; the second bracket 301 is rotatably connected with a feeding pipe 302; the second bracket 301 is rotatably connected with a second transmission rod 303; the feeding pipe 302 is connected with the pump 8 through a conduit; the feeding pipe 302 is fixedly connected with the Y-shaped limiting rod 3017; the feed tube 302 is slidably connected with the sleeve rod 3025; the feed pipe 302 is rotatably connected with the sleeve rod 3025; the outer surface of the second transmission rod 303 is fixedly connected with a ninth transmission wheel 304; the outer surface of the second transmission rod 303 is fixedly connected with a third gear 306; the outer annular surface of the ninth driving wheel 304 is in driving connection with a tenth driving wheel 305 through a belt; the outer surface of the tenth driving wheel 305 is fixedly connected with the third driving rod 308; the third gear 306 is meshed with the fourth gear 307; the axle center inside the fourth gear 307 is fixedly connected with the feeding pipe 302; the outer surface of the third transmission rod 308 is fixedly connected with a fifth gear 309; a sixth gear 3010 is arranged on the side surface of the fifth gear 309; the axis inside the sixth gear 3010 is fixedly connected with the shaft sleeve 3011; the sixth gear 3010 is engaged with the seventh gear 3015; the shaft sleeve 3011 is connected with the fourth transmission rod 3012 in a sliding manner; the shaft sleeve 3011 is rotatably connected with the fourth transmission rod 3012; the shaft sleeve 3011 is rotatably connected with the first electric skateboard 3013; the fourth transmission rod 3012 is fixedly connected with an output shaft of the motor 3014; the axle center in the seventh gear 3015 is fixedly connected to the fifth transmission rod 3016; the outer surface of the fifth transmission rod 3016 is fixedly connected with the eighth transmission wheel 204; the Y-shaped limiting rod 3017 is rotatably connected with the first sleeve 3018 through a rotating shaft; the first sleeve 3018 is slidably connected to the sixth transmission rod 3019; the sixth transmission rod 3019 is fixedly connected with the second sleeve 3020; the second sleeve 3020 is rotatably connected with the U-shaped frame 3021 through a rotating shaft; the U-shaped frame 3021 is fixedly connected with the second electric push rod 3022; the second electric push rod 3022 is fixedly connected with the feeding pipe 302; the feed pipe 302 is fixedly connected with a fluid director 3023; the fluid director 3023 is connected with the ironing tray 3024; two groups of Y-shaped limiting rods 3017 to second electric push rods 3022 are arranged in the central symmetry of the feeding tube 302.

After the metal mold finishes filling the hollow spheres of the first wheel, the transferring and matching unit transfers the metal mold to a position right below the ironing plate 3024, and the cavity part of the metal mold enters the range of the ironing plate 3024, at this time, the sleeve 3025 slides downward in the feeding pipe 302, and at the same time, drives the two sets of symmetrically arranged second electric push rods 3022 to drive the U-shaped frame 3021 to move downward, the U-shaped frame 3021 drives the second sleeve 3020 to drive the sixth transmission rod 3019 to move downward in the first sleeve 3018 fixed by the Y-shaped limiting rod 3017 through the connection shaft, at this time, the two sets of sixth transmission rods 3019 simultaneously control the ironing plate 3024 to bend downward, and at the same time, the two sets of second electric push rods 3022 slowly shrink, so that the ironing plate 3024 moves downward in a conical shape, when the fluid director 3023 is blocked by the inner concave part of the metal mold, the ironing plate 3024 approaches the padding layer, the pump machine 8 injects the resin in the rubber tank 7 into the metal mold through the feeding pipe 302, the resin flows out from a plurality of inclined openings formed on the side wall of the lower part of the feeding pipe 302, then the resin flows to the surface of an ironing plate 3024 through a fluid director 3023 with a plurality of through grooves and grooves, and then enters the metal mold through the through grooves formed on the ironing plate 3024 and permeates into gaps of the hollow sphere filler, when the horizontal plane of the resin is not on the surface of the metal filler, at this time, the motor 3014 drives the fourth transmission rod 3012 to drive the shaft sleeve 3011 to rotate, the shaft sleeve 3011 drives the sixth gear 3010 to rotate, the first electric sliding plate 3013 controls the shaft sleeve 3011 to drive the sixth gear 3010 to move, when the sixth gear 3010 is engaged with the seventh gear 3015, the sixth gear 3010 drives the seventh gear 3015 to drive the fifth transmission rod 3016 to rotate, the fifth transmission rod 3016 drives the secondary material distribution unit to operate, when the sixth gear 3010 is engaged with the fifth gear 309, the sixth gear 3010 drives the fifth gear 309 to drive the third transmission rod 308 to rotate, the third driving rod 308 drives the tenth driving wheel 305 to drive the ninth driving wheel 304 to rotate, the ninth driving wheel 304 drives the second driving rod 303 to drive the third gear 306 to rotate, the third gear 306 drives the fourth gear 307 to drive the feeding pipe 302 on the second bracket 301 to rotate, the feeding pipe 302 drives the flow guider 3023 to drive the ironing tray 3024 to rotate in a small range, and if necessary, the reciprocating control can be performed through the motor 3014, so that the situation that resin carrying hollow sphere filler is taken up when the ironing tray 3024 is lifted after resin is injected can be avoided, and the resin surface can be smoother through the rotation of the ironing tray 3024 on the resin surface.

As shown in fig. 8-9, the device further comprises a surplus material removing unit, wherein the surplus material removing unit comprises a third support 401, a second electric sliding plate 402, an arc-shaped guide plate 403, a first electric sliding block 404, a third electric push rod 405, a scraper frame 406, a scraper 407 and a guide groove 408; the underframe 1 is fixedly connected with a third bracket 401; the underframe 1 is fixedly connected with the diversion trench 408; the third bracket 401 is respectively connected with two groups of second electric sliding plates 402 which are symmetrically arranged in a sliding manner; the third bracket 401 is connected with the first electric slider 404 in a sliding manner; the two groups of second electric sliding plates 402 are fixedly connected with the arc-shaped guide plate 403; the first electric slide block 404 is fixedly connected with a third electric push rod 405; the third electric push rod 405 is fixedly connected with the scraper holder 406; the scraper frame 406 is fixedly connected with the scraper 407; a diversion trench 408 is arranged on the side surface of the arc diversion plate 403; two groups of the second electric sliding plate 402 to the third electric push rod 405 are arranged in a central symmetry manner with the scraper holder 406.

Under the coordination of the transfer matching unit, the metal mold has completed the sequential circulating filling sequence of the large hollow sphere filler, the small hollow sphere filler and the resin for many times, until the resin in the metal mold is under the surface tension, a tympanic membrane is formed at the edge of the metal mold, then the transfer matching unit transfers the metal mold to the midpoint position of the connecting line of the central points of the two groups of arc-shaped guide plates 403, at this time, the two groups of second electric sliding plates 402 simultaneously drive the arc-shaped guide plates 403 to slide on the third support 401 until the two groups of arc-shaped guide plates 403 embrace the upper edge of the metal mold, then, the first electric sliding block 404 slides on the third support 401, simultaneously drives the third electric push rod 405 to drive the scraper frame 406 to move, the third support 401 drives the scraper 407 to move, and the scraper 407 can scrape off the redundant resin in the metal mold in the moving process, and the scraped resin is transferred along the arc-shaped guide plate 403 and finally collected into the waste bin 10 through the guide groove 408, so that the resin higher than the metal mold part can be scraped, and the influence on the subsequent demolding process due to the overflow of the redundant resin to the nearby position is avoided.

According to fig. 10, the device further comprises a transfer matching unit, wherein the transfer matching unit comprises a second electric slide block 601, a fourth electric push rod 602, a support plate 603, a vibration frame 604, a spring rod 605 and a special-shaped clamp 606; the straight electric slide rail 9 is connected with the second electric slide block 601 in a sliding way; the second electric slide block 601 is respectively fixedly connected with two groups of fourth electric push rods 602; two groups of fourth electric push rods 602 are fixedly connected with the support plate 603; the support plate 603 is provided with a vibration frame 604; the support plate 603 is fixedly connected with the spring rod 605; the spring rod 605 is fixedly connected with the special-shaped clamp 606; two groups of spring rods 605 and the profiled clamp 606 are arranged in a central symmetry manner on the support plate 603.

Firstly, a metal mold is placed on a vibrating frame 604, the part of the lower end of the metal mold, which is expanded outwards, is limited through two groups of profiled clamps 606 and a spring rod 605, the metal mold slides on a straight electric slide rail 9 through a second electric slide block 601, meanwhile, two groups of fourth electric push rods 602 are driven to drive a support plate 603 to move, the support plate 603 drives the vibrating frame 604 to drive the metal mold to transfer among all units, after the metal mold finishes resin injection every time, the vibrating frame 604 drives the metal mold to shake, so that the resin material can be more fully contacted with hollow sphere fillers, and the hollow sphere fillers are bonded together.

As shown in fig. 11-13, the device further comprises a sub-filling unit 208, wherein the sub-filling unit 208 comprises a screw rod 20801, a limiting disc 20802, a limiting pin 20803, a connecting rod 20804, an arc-shaped sweeping plate 20805, an elastic net 20806, a material dividing barrel 20807, a flow guide pipe 20808, a conical screening frame 20809, an annular electric slide rail 208010, an electric sweeping plate 208011, a material control barrel 208012, a first material guide pipe 208013, a second material guide pipe 208014, a fixed rod 208015, a balloon 208016 and a hemispherical baffle 208017; the screw rod 20801 is fixedly connected with the cross connecting plate 209; the screw rod 20801 is in screwed connection with the limiting disc 20802; the screw rod 20801 is fixedly connected with the elastic net 20806; the limiting disc 20802 is respectively in rotating connection with four groups of limiting pins 20803; the limiting disc 20802 is fixedly connected with the two groups of connecting rods 20804 respectively; the four groups of limit pins 20803 are fixedly connected with the material distribution barrel 20807; the material distributing barrel 20807 is fixedly connected with the material control barrel 208012; the two groups of connecting rods 20804 are fixedly connected with one group of arc-shaped sweeping plates 20805 respectively; the arc sweeping plate 20805 is in contact with the material distribution barrel 20807; the elastic net 20806 is fixedly connected with the material distributing barrel 20807; the material distributing barrel 20807 is fixedly connected with a flow guide pipe 20808; the flow guide pipe 20808 is fixedly connected with the conical screen frame 20809; the conical screen frame 20809 is fixedly connected with the annular electric slide rail 208010; the conical screen frame 20809 is fixedly connected with the fixed rod 208015; the fixation rod 208015 is connected with a balloon 208016; the annular electric slide rail 208010 is respectively connected with the two groups of electric sweeping plates 208011 in a sliding manner through a connecting shaft; the electric sweeping plate 208011 is in contact with the material control barrel 208012; the annular electric slide rail 208010 is fixedly connected with the second material guide pipe 208014; the material control barrel 208012 is fixedly connected with the first material guide tube 208013; a hemispherical baffle 208017 is attached to balloon 208016.

When the material barrel 207 is filled with partially mixed hollow ball fillers, at the moment, the first electric push rod 2010 controls the cross connecting plate 209 to drive the four groups of screw rods 20801 to move downwards, the screw rods 20801 drive the elastic net 20806 to deform downwards, so that the fillers in the material separating barrel 20807 enter into the concave pits, the small hollow ball fillers enter into through holes in the elastic net 20806 and fall into the conical sieve material frame 20809 through the guide pipe 20808, the small hollow ball fillers are injected into the metal mold from the through holes in the conical sieve material frame 20809 through the second guide pipe 208014, at the moment, the hemispherical baffle plate 208017 can be upwards extracted by controlling the relaxation of the balloon 208016 on the fixed rod 208015, the pipe orifice of the second guide pipe 208014 is sealed, the purpose of controlling the feeding of the small hollow ball fillers is achieved, meanwhile, the limiting disc 20802 is limited by the four groups of limiting pins 20803 from side sliding chutes, when the screw rods 20801 move, the screw rods 20801 drive the limiting disc 20802 to rotate, two sets of connecting rods 20804 drive the arc respectively and sweep board 20805 and sweep in the outside of elasticity net 20806, make big clean ball pack enter into the partial through-hole in the outside of the preset elasticity net 20806 of branch storage bucket 20807, when lead screw 20801 upward movement, drive elasticity net 20806 epirelief, make the compounding reposition of redundant personnel to divide the edge of branch storage bucket 20807, and sweep the motion of board 20805 through the arc, make big clean ball pack enter into accuse storage bucket 208012, at this moment, two sets of electronic boards 208011 of sweeping slide on the electronic slide rail 208010 of annular under toper sieve material frame 20809, whether big clean ball in the controllable storage bucket 208012 can pass through the through-hole that predetermines in the accuse storage bucket 208012, from first stock guide 208013 through pouring into the metal mold, reach the mesh of the big clean ball packing material of control.

The ironing board 3024 has elasticity.

The ironing plate 3024 may be deformed to some extent to accommodate the recess in the mold.

A convex strip is arranged on the outer annular surface of the fourth transmission rod 3012, which is in contact with the shaft sleeve 3011; the outer ring surface of the feed pipe 302 contacting with the sleeve rod 3025 is provided with a convex strip.

The sleeve 3011 can slide on the fourth transmission rod 3012 and can be driven by the fourth transmission rod 3012 to rotate, so that the sleeve 3025 can slide on the feeding tube 302 and can be driven by the feeding tube 302 to rotate.

The arc-shaped baffle 403 is provided with an annular groove.

The resin scraper can transfer the redundant resin along the annular groove structure when the redundant resin is scraped.

The elastic net 20806 is provided with a plurality of small holes.

The elastic net 20806 can sieve out hollow filler balls with smaller diameter through a small hole structure.

The technical principle of the embodiment of the present invention is described above in conjunction with the specific embodiments. The description is only intended to explain the principles of embodiments of the invention and should not be taken in any way as limiting the scope of the embodiments of the invention. Based on the explanations herein, those skilled in the art will be able to conceive of other embodiments of the present invention without inventive step, and these embodiments will fall within the scope of the present invention.