阅读说明：本技术 一种面筋卷自动缠绕机 (Automatic winding machine for gluten rolls ) 是由 李章怀 于 2021-09-26 设计创作，主要内容包括：本发明提供了一种面筋卷自动缠绕机,属于面筋加工技术领域。该缠绕机包括水平布置的工作台及位于其一侧的安装架,安装架上安装有缠绕棒,缠绕棒位于工作台的上方,缠绕棒可在第一电机带动下转动使面筋缠绕形成面筋卷；缠绕棒的外侧套装有面筋卷推出环,面筋卷推出环通过连接机构与推杆机构的活动端相连接,面筋卷推出环用于将缠绕棒上的面筋卷推出；工作台两端分别设置有第一定型模块和第二定型模块,第一定型模块和第二定型模块分别在直线运动机构和导轨滑块机构作用下沿工作台移动,在面筋卷缠绕时对其进行挤压定型。本发明结构简单,操作方便,实现面筋卷的缠绕、推出自动化作业,提高了面筋卷的生产效率,且保证面筋卷质量。(The invention provides an automatic gluten roll winding machine, and belongs to the technical field of gluten processing. The winding machine comprises a workbench and an installation frame, wherein the workbench is horizontally arranged, the installation frame is positioned on one side of the workbench, a winding rod is arranged on the installation frame, the winding rod is positioned above the workbench, and the winding rod can be driven by a first motor to rotate so that gluten is wound to form gluten rolls; the gluten roll pushing ring is sleeved on the outer side of the winding rod and connected with the movable end of the push rod mechanism through a connecting mechanism, and the gluten roll pushing ring is used for pushing out gluten rolls on the winding rod; the two ends of the workbench are respectively provided with a first shaping module and a second shaping module, the first shaping module and the second shaping module respectively move along the workbench under the action of the linear motion mechanism and the guide rail slider mechanism, and the noodle rib rolls are extruded and shaped when being wound. The gluten roll winding and pushing device is simple in structure and convenient to operate, realizes automatic winding and pushing operation of gluten rolls, improves the production efficiency of gluten rolls, and ensures the quality of gluten rolls.)

1. An automatic gluten roll winding machine comprises a workbench and an installation frame, wherein the workbench is horizontally arranged, the installation frame is positioned on one side of the workbench, a winding rod is installed on the installation frame and positioned above the workbench, one end of the winding rod is in fit connection with an output shaft of a first motor through a coupler, and the winding rod is driven by the first motor to rotate so that gluten is wound to form a gluten roll; the outer side of the winding rod is sleeved with a flour gluten roll push-out ring, the flour gluten roll push-out ring is connected with the movable end of a push rod mechanism through a connecting mechanism, and the flour gluten roll push-out ring is used for pushing out a flour gluten roll wound on the winding rod; the two ends of the workbench are respectively provided with a first shaping module and a second shaping module, and the first shaping module and the second shaping module respectively move along the workbench under the action of a guide rail sliding block mechanism to shape the gluten roll.

2. The automatic gluten roll winding machine according to claim 1, wherein the connecting mechanism comprises a U-shaped sleeve ring and a fastener, and one end of the opening of the U-shaped sleeve ring is fixedly connected with the movable end of the push rod mechanism through the fastener.

3. The automatic gluten roll winding machine according to claim 2, wherein the outer peripheral surface of the gluten roll pushing ring is provided with a ring groove matched with one end of the U-shaped sleeve ring far away from the opening, so that the gluten roll pushing ring can move along the winding rod under the action of the push rod mechanism to push the gluten roll out.

4. The automatic gluten roll winding machine according to claim 2, wherein the push rod mechanism is a push rod cylinder or an electric push rod.

5. The automatic gluten roll winding machine according to claim 1, wherein each guide rail slider mechanism comprises a guide rail arranged on the surface of the workbench and a slider matched with the guide rail to slide, the first and second shaping modules are fixedly connected with the sliders respectively, a first linear motion mechanism is arranged on one side of the first shaping module and can drive the first shaping module and the slider to move along the guide rail, a second linear motion mechanism is arranged on one side of the second shaping module and can drive the second shaping module and the slider to move along the guide rail, and the first and second shaping modules are matched to compress and shape the gluten roll.

6. The automatic gluten roll winding machine according to claim 5, wherein the first linear motion mechanism and the second linear motion mechanism are both a rack and pinion mechanism, the rack and pinion mechanism comprises a gear and a rack which are engaged with each other, the gear is installed in cooperation with an output shaft of a second motor and can rotate under the action of the second motor, and the rack can move along the surface of the guide rail under the driving of the gear so as to push the sliding block, the first shaping module and the second shaping module to slide along the guide rail.

7. The automatic gluten roll winding machine according to claim 6, wherein the first motor is a servo motor and the second motor is a servo motor or a stepping motor.

8. The automatic gluten roll winding machine according to claim 5, wherein the first linear motion mechanism and the second linear motion mechanism are both an electric push rod or a push rod cylinder, and a piston rod of the electric push rod or the push rod cylinder is fixedly connected with the slide block and can drive the slide block, the first shaping module and the second shaping module to slide along the guide rail.

9. The automatic gluten roll winding machine according to claim 1, wherein the first and second shaping modules are rectangular acrylic plates or square acrylic blocks.

10. The automatic gluten roll winding machine according to claim 1, wherein the surface of the winding rod is provided with anti-slip lines.

Technical Field

The invention relates to the technical field of gluten processing, in particular to an automatic gluten roll winding machine.

Background

Gluten is vegetable protein, extracted from wheat, and mainly comprises gliadin and glutenin. Adding a proper amount of water and a little of salt into the flour, uniformly stirring the mixture to be strong to form dough, repeatedly rubbing and washing the dough with clear water, completely washing off starch and other impurities in the dough, and obtaining the remaining gluten.

The processed gluten is cut into gluten strips or gluten sheets by manpower or machines, and then needs to be further wound and compressed to be rolled into gluten rolls, so that the gluten rolls are convenient to package and transport, and can be eaten in the modes of hot frying, cold mixing, baking and the like after being cut.

The winding machine for making the dough rib roll is basically characterized in that a main shaft is driven to rotate through a motor, then a cut dough rib sheet is wound on the main shaft to form a dough rib roll, the required quantity of the dough rib roll is large, the dough rib roll is made in a manual cutting and manual winding mode, the processing efficiency of the dough rib roll is greatly reduced, the processed dough rib roll is not tight enough, the edible taste of the dough rib roll cannot be guaranteed, the yield is unstable and uncontrollable, and large-scale continuous production is difficult to realize.

In view of the above, the invention provides an automatic gluten roll winding machine, which is used for solving the problems.

Disclosure of Invention

The invention aims to provide an automatic gluten roll winding machine which can realize automatic winding of gluten into a gluten roll and then push out, and can carry out compression and shaping in the gluten winding process, thereby improving the production efficiency of the gluten roll and ensuring the quality of the gluten roll.

The invention provides an automatic gluten roll winding machine which comprises a workbench and an installation frame, wherein the workbench is horizontally arranged, the installation frame is positioned on one side of the workbench, a winding rod is installed on the installation frame and positioned above the workbench, one end of the winding rod is matched and connected with an output shaft of a first motor through a coupler, and the winding rod is driven by the first motor to rotate so that gluten is wound to form a gluten roll; the outer side of the winding rod is sleeved with a flour gluten roll push-out ring, the flour gluten roll push-out ring is connected with the movable end of a push rod mechanism through a connecting mechanism, and the flour gluten roll push-out ring is used for pushing out a flour gluten roll wound on the winding rod; the two ends of the workbench are respectively provided with a first shaping module and a second shaping module, and the first shaping module and the second shaping module respectively move along the workbench under the action of a guide rail sliding block mechanism to shape the gluten roll.

Preferably, the connecting mechanism comprises a U-shaped lantern ring and a fastener, and one end of an opening of the U-shaped lantern ring is fixedly connected with the movable end of the push rod mechanism through the fastener.

Preferably, the gluten roll is offered the round on the outer peripheral face of ring is released with the ring channel of keeping away from its opening end looks adaptation of U type lantern ring, make gluten roll is released the ring and can be in under the push rod mechanism effect along the slip of winding stick is released the gluten roll.

Preferably, the push rod mechanism is a push rod cylinder or an electric push rod.

Preferably, each guide rail slider mechanism all including install the workstation surface the guide rail and with the gliding slider of guide rail cooperation, first type module with second type module respectively with each slider fixed connection, one side of first type module is equipped with first linear motion mechanism, first linear motion mechanism can drive first type module with the slider is followed the guide rail motion, one side of second type module is equipped with second linear motion mechanism, second linear motion mechanism can drive second type module with the slider is followed the guide rail motion, first type module with the cooperation of second type module compresses tightly the design with the face muscle book.

Preferably, the first linear motion mechanism and the second linear motion mechanism are both gear and rack mechanisms, each gear and rack mechanism comprises a gear and a rack which are meshed with each other, the gear is installed in a matching manner with an output shaft of the second motor and can rotate under the action of the second motor, and the rack can move along the surface of the guide rail under the driving of the gear so as to push the sliding block, the first shaping module and the second shaping module to slide along the guide rail.

Preferably, the first motor is a servo motor, and the second motor is a servo motor or a stepping motor.

Preferably, the first linear motion mechanism and the second linear motion mechanism are both electric push rods or push rod cylinders, and piston rods of the electric push rods or the push rod cylinders are fixedly connected with the slide blocks and can drive the slide blocks, the first shaping modules and the second shaping modules to slide along the guide rails.

Preferably, the first and second molding modules are rectangular acrylic plates or square acrylic blocks.

Preferably, the surface of the winding rod is provided with anti-skid lines.

According to the technical scheme, the first shaping module and the second shaping module are arranged on two sides of the winding rod, gluten (in a strip shape or a sheet shape) is hung on the winding rod, two ends of the gluten naturally droop under the action of gravity, the first shaping module and the second shaping module approach to each other under the action of the guide rail slider mechanism to clamp the gluten, two ends of the gluten are bonded, the gluten is driven to rotate together under the action of friction force after the winding rod rotates, the gluten is stretched due to elasticity and then wound on the winding rod to form a gluten roll, and then the gluten roll is pushed out under the action of the gluten roll pushing ring. The gluten roll winding and pushing device is simple in structure and convenient to operate, can realize continuous automatic winding and pushing of gluten rolls, improves the production efficiency of gluten rolls, and is compacted and shaped by the two shaping modules when gluten is wound, so that the gluten rolls are compact in texture and have better mouthfeel when being eaten.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.

FIG. 1 is a schematic view of the overall structure of an automatic coiler for noodle roll according to the present invention;

description of reference numerals:

1: a mounting frame; 2: a work table; 3: a winding rod; 4: a first motor; 5: a coupling; 6: a gluten roll push-out ring; 7: a connecting structure; 701: a U-shaped lantern ring; 702: a fastener; 8: a push rod mechanism; 9: a first sizing module; 10: a second sizing module; 11: a first rail-slide mechanism; 111: a left guide rail; 112: a left slider; 12: a second rail slider mechanism; 121: a right guide rail; 122: a right slider; 13: a rack and pinion mechanism; 131: a gear; 132: a rack; 14: a second motor.

Detailed Description

The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, features defined as "first", "second", may explicitly or implicitly include one or more of the described features. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise. Furthermore, the terms "mounted," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

As shown in figure 1, the invention provides an automatic gluten roll winding machine, which comprises a mounting frame 1 and a workbench 2, wherein the workbench 2 is horizontally arranged at the front side of the mounting frame 1 and is fixedly connected with the mounting frame 1, the mounting frame 1 is vertically arranged, and the bottom of the mounting frame 1 is matched with the ground for supporting.

Install winding stick 3 on mounting bracket 1, winding stick 3 is located the top of workstation 2, the axis and the 2 parallel arrangement of workstation of winding stick 3, the one end of winding stick 3 passes through shaft coupling 5 cooperation with the output shaft of first motor 4 and is connected, mounting bracket 1 is passed through to shaft coupling 5, first motor 4 is servo motor, the terminal surface fixed mounting of first motor 4 is on mounting bracket 1's trailing flank, winding stick 3 can rotate under first motor 4 drives, winding stick 3 is carved with on the surface antiskid, can increase winding stick 3 and the inter-gluten frictional force, make face rib or gluten sheet winding formation face rib book of hanging on winding stick 3 through the frictional force effect.

The outside cover of winding stick 3 is equipped with gluten book and is pushed out ring 6, and gluten book pushes out ring 6 can slide along winding stick 3 under the exogenic action for the gluten book that the winding finishes on winding stick 3 is pushed out. The middle part of the outer peripheral face of the gluten roll push-out ring 6 is provided with a ring-shaped groove, the ring-shaped groove is connected with the movable end of a push rod mechanism 8 through a connecting mechanism 7, the push rod mechanism 8 drives the gluten roll push-out ring 6 to move along the winding rod 3 through the connecting mechanism 7, and the gluten roll wound on the winding rod 1 is pushed out. The left end of workstation 2 is provided with first design module 9, the right-hand member of workstation 2 is provided with second design module 10, first design module 9 can move to the right under the effect of first guide rail slider mechanism 11, second design module 10 can move left along workstation 2 under the effect of second guide rail slider mechanism 12, first design module 9 and second design module 10 are close to winding stick 3 simultaneously, the lower extreme that will hang the gluten piece or the gluten strip on winding stick 3 compresses tightly the bonding, roll up the winding in-process at the gluten and extrude the design to it simultaneously.

Specifically, the connecting mechanism 7 comprises a U-shaped collar 701 and a fastener 702, wherein the top of the U-shaped collar 701 is open, and the open end is fixedly connected with the movable end of the push rod mechanism 8 through the fastener 702. The fastening member 702 includes a connecting sleeve sleeved on one end of the U-shaped collar 701 and a fixing pin penetrating through the end of the connecting sleeve, wherein the fixing pin penetrates through the movable end of the pushing rod mechanism 8. The inner side of the bottom of the U-shaped sleeve 701 is matched and clamped with the bottom of an annular groove at the outer side of the gluten roll push-out ring 6. In this embodiment, push rod mechanism 8 is push rod cylinder or electric putter, and push rod mechanism 8's piston rod stretches out or retracts under air supply pressure or the motor drive, and the piston rod drives gluten book release ring 6 through coupling mechanism 7 and releases and withdraw to the gluten book that will twine the completion is pushed down by winding stick 3.

In the present embodiment, the first rail slider mechanism 11 includes a left rail 111 mounted on the left side surface of the table 2 and a left slider 112 sliding in cooperation with the left rail 111, and the second rail slider mechanism 12 includes a right rail 121 mounted on the right side surface of the table 2 and a right slider 122 sliding in cooperation with the right rail 121. The first shaping module 9 is arranged at the right end of the left slider 112, the left side of the first guide rail slider mechanism 11 is provided with a first linear motion mechanism which can drive the first shaping module 9 to slide along the left guide rail 111 along the left slider 112, the second shaping module 10 is arranged at the left end of the right slider 122, the right side of the second guide rail slider mechanism 12 is provided with a second linear motion mechanism which can drive the second shaping module 10 to slide along the right guide rail 121 along the right slider 122, the winding rod 3 is arranged above the middle part of the workbench 2, the first shaping module 9 and the second shaping module 10 simultaneously slide towards the winding rod 3, the end surfaces of the two modules can be matched to tightly press and bond the two ends of the gluten slices or gluten strips hanging freely on the winding rod 3, then the two ends are tightly pressed and shaped, the winding rod 3 is matched to wind, and finally a tight and solid gluten roll is obtained, and pushed down by a gluten roll push-out ring 6 and falls on a conveying belt arranged below the workbench or in a collection bin.

In this embodiment, the first linear motion mechanism and the second linear motion mechanism are both a rack-and-pinion mechanism 13, the rack-and-pinion mechanism 13 includes a gear 131 and a rack 132, wherein each gear 131 is respectively installed in cooperation with an output shaft of the second motor 14 and can rotate under the action of the second motor 14, the rack 132 is respectively disposed on the left guide rail 111 and the right guide rail 121 and can be engaged with the gear 131 when the gear 131 rotates, so that each rack 132 respectively moves to the right or the left, the left slider 112 and the first sizing module 9 are pushed to slide to the right along the left guide rail 111, and the right slider 122 and the second sizing module 10 are pushed to slide to the left along the right guide rail 121. In this embodiment, the second motor 14 is a servo motor or a step motor, and can drive the gear 131 to rotate continuously or step by step, so as to drive the first shaping module 9 and the second shaping module 10 to move continuously or at intervals, and approach each other, thereby realizing the extrusion shaping of the gluten roll.

In another embodiment, the first linear motion mechanism and the second linear motion mechanism both use an electric push rod or a push rod cylinder, a piston rod of the electric push rod or the push rod cylinder is fixedly connected with the left slider 112 or the right slider 122, and the left slider 112 and the first sizing module 9 can be driven to move left and right along the left guide rail 111 and the right slider 122 and the second sizing module 10 can be driven to move left and right along the right guide rail 121 by the extension and contraction of the piston rod of the electric push rod or the push rod cylinder. Compared with the rack and pinion mechanism 13, the electric push rod or push rod cylinder has the advantages of simple structure, easy operation and easy realization of bidirectional movement, but the motion precision control of the electric push rod or push rod cylinder is lower than that of the rack and pinion mechanism 13 controlled by a servo motor.

In this embodiment, first forming module 9 and second forming module 10 are regular rectangle acrylic plate or square acrylic piece, in actual production, also can adjust its shape according to the demand, it installs on left slider 112 or right slider 122 surface through fasteners such as bolts, and outwards stretch out by workstation 2, first forming module 9 and second forming module 10's both ends face in opposite directions is vertical plane, the two cooperation can realize compressing tightly of gluten book and stereotype, make the gluten book texture of processing compacter, make it can reach the taste that surpasss the gluten book of manual preparation even.

The working process of the automatic gluten roll winding machine is as follows:

1. hanging gluten sheets or gluten strips on the winding rod 3 to make the two ends of the gluten sheets or gluten strips naturally droop under the action of gravity;

2. turning on the second motor 14, enabling the gear 131 to be in meshing transmission with the rack 132, enabling the rack 132 to respectively push the left slider 112 and the first shaping module 9 to move rightwards along the left guide rail 111, and enabling the right slider 122 and the second shaping module 10 to move leftwards along the right guide rail 121, and enabling the first shaping module 9 and the second shaping module 10 to tightly press and bond two ends of the gluten slices or the gluten strips;

3. adjusting the positions of the first shaping module 9 and the second shaping module 10, starting the first motor 4, driving the winding rod 3 to rotate, enabling the gluten sheets or gluten strips to be extruded and shaped by the first shaping module 9 and the second shaping module 10 while being wound along the winding rod 3, and finally automatically winding the gluten sheets or gluten strips into gluten rolls;

4. the piston rod of the push rod mechanism 8 stretches out, drives the gluten through the connecting mechanism 7 and rolls up the ejecting ring 6 and move to the outside along the winding rod 3, rolls up the gluten and pushes out, falls on the conveyer belt or collects in the storehouse.

Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.