阅读说明：本技术 一种新型酿酒用大窖池制作方法 (Novel method for manufacturing big cellar pool for brewing wine ) 是由 杨仁江 冯向忠 庞胜利 任龙江 于 2021-09-06 设计创作，主要内容包括：本发明涉及酿酒技术领域,且公开了一种新型酿酒用大窖池制作方法,包括以下步骤：S1,加固泥墙；S2,桃藤制浆；S3,浆料混合；S4,窖泥制备；S5,搭窖泥；S6,上沿处理；S7,封窖；本发明制作完毕后酿酒池四壁及底部底盘平整牢固,将酿酒池装满水,作好标记,水浸泡三十天不漏水,一年内酿酒池不出现开丝、起壳、蹦子现象,加入已使用过的封窖泥在新制作的封窖泥中,可以促进新的封窖泥微生物生长,利于发酵,制作工艺简单,步骤简练,全流程优化方法,能使整个酿酒池在优化状态下运行,提高了高品质酒的比例,并且通过对酿酒池流程中各主要环节的进行把控,大大提高了酒的优等品率。(The invention relates to the technical field of wine brewing, and discloses a novel method for manufacturing a big cellar pool for wine brewing, which comprises the following steps: s1, reinforcing the mud wall; s2, pulping peach vines; s3, mixing the slurry; s4, preparing pit mud; s5, building pit mud; s6, processing the upper edge; s7, sealing the cellar; after the manufacturing of the invention is finished, the four walls and the bottom chassis of the brewing pool are smooth and firm, the brewing pool is filled with water and marked, the water cannot leak after being soaked in the water for thirty days, the phenomena of thread opening, shell lifting and seed jumping do not occur in the brewing pool within one year, the used cellar sealing mud is added into the newly manufactured cellar sealing mud, the growth of microorganisms in the new cellar sealing mud can be promoted, the fermentation is facilitated, the manufacturing process is simple, the steps are simple, the whole process optimization method is adopted, the whole brewing pool can be operated in an optimized state, the proportion of high-quality wine is improved, and the high-quality yield of the wine is greatly improved by controlling each main link in the brewing pool process.)

1. A novel method for manufacturing a cellar pool for brewing wine is characterized by comprising the following steps: the method comprises the following steps:

s1: reinforcing the mud wall, and splashing water on the four walls of the kiln pool until bamboo nails can be nailed into the mud wall, wherein the bamboo nails are uniformly distributed and part of the bamboo nails are exposed, and can be hollowed by a drill before being nailed into the four walls of the kiln pool;

s2: pulping with fresh Chinese gooseberry vine, collecting and backing up, mashing Chinese gooseberry vine with wood heavy material, and soaking in clear water to obtain Chinese gooseberry vine juice;

s3: mixing the slurry, namely burning lime by using clear water, sieving slaked lime powder, mixing the slaked lime powder into white mud prepared in advance, fully stirring, and waiting for air drying to obtain mixed slurry;

s4: preparing pit mud, namely mixing the air-dried mixed slurry obtained in the step S3 with tile ash, fully mixing, adding kiwi vine water, foaming one day in advance, fully stirring the mixture the next day, and circularly rolling until the mixture is in a velvet shape to obtain pit mud;

s5: building pit mud, uniformly coating the four walls and the bottom plate of the pit with the pit mud obtained in the step S4 to obtain a wine brewing pool, and circularly striking the four walls and the bottom plate of the wine brewing pool when the pit mud needs to be jointed during sweat receiving period until striking is carried out to be smooth;

s6: the upper edge is processed, the cement at the upper edge opening of the brewing pond is cleaned, the cleaning thickness of the cement is equal to the lower side of the upper edge opening, no thread can be formed at the joint of the cement and the pit mud, and the damaged part of the upper surface of the upper edge opening is cleaned;

s7: and (4) sealing the cellar, namely mashing the used cellar sealing mud, adding fine coal powder and yellow mud, mixing, adding clear water, fully stirring until the mixture is viscous to obtain new cellar sealing mud, and uniformly coating the new cellar sealing mud on the open surface of the brewing pool after the brewing pool is used, so as to finish cellar sealing.

2. The manufacturing method of the novel cellar pool for brewing wine as claimed in claim 1, wherein the manufacturing method comprises the following steps: in the step S2, the kiwi fruit vine is beaten vertically according to the growing fibers of the vine in the beating process, the fibers are separated quickly, the kiwi fruit vine is beaten to a crushed state according to the requirement, and the kiwi fruit vine is soaked in clear water for storage, and no exposure to the sun is needed.

3. The manufacturing method of the novel cellar pool for brewing wine as claimed in claim 1, wherein the manufacturing method comprises the following steps: in the step S3, after the lime is boiled with clear water, the lime is screened through a 120-mesh 180-mesh screen, large-particle waste materials are screened out to obtain standby lime, the white mud is prepared to be air-dried before use, the white mud is screened through a 120-mesh 180-mesh screen, and large-particle waste materials and impurities are screened out to obtain standby white mud.

4. The manufacturing method of the novel cellar pool for brewing wine as claimed in claim 1, wherein the manufacturing method comprises the following steps: in the step S4, the tile ash is aged tile, and is crushed into fine ash by a crushing device and a grinding device, and the fine ash is screened by a screen with 180 meshes and 120 meshes, so that large-particle waste and impurities are screened to obtain spare tile ash.

5. The manufacturing method of the novel cellar pool for brewing wine as claimed in claim 4, wherein the manufacturing method comprises the following steps: the crushing device selects a double-geared roller crusher to integrally crush the aged tiles in advance to obtain small aged tile blocks, and the grinding device selects a press-grinding type crusher to crush the small aged tile blocks.

6. The manufacturing method of the novel cellar pool for brewing wine as claimed in claim 1, wherein the manufacturing method comprises the following steps: in the step S5, the pit mud is evenly smeared on the four walls and the chassis of the pit, and the smeared pit mud is polished and leveled by using a plastering trowel so as to be convenient for the subsequent striking.

Technical Field

The invention belongs to the technical field of wine brewing, and particularly relates to a novel method for manufacturing a big cellar pool for wine brewing.

Background

The cellar is one of the necessary facilities for brewing white spirit in China, the former proves the continuation of the old brewing technology and the continuous innovation of the modern white spirit industry, the white spirit is brewed by grains such as sorghum and the like, the cellar is the key place for changing the grains into the white spirit, the grains enter the cellar and are in the cellar, the grains are changed into vinasse, and the wine can be distilled after the vinasse is discharged from the cellar. The cellar for the Dong liquor is prepared by mixing three types of distilled vinasse, Dong vinasse (fermented grains from which the Dong liquor is produced) and fragrant vinasse (original fragrant vinasse in the cellar) in the liquor, fermenting in a special alkaline cellar, and performing fermentation for more than 18 months to obtain fragrant vinasse, which plays a key role in improving the style and quality of the Dong flavor liquor.

Currently, in the white spirit industry, common types of large cellar are: the strong aromatic is obtained by adopting a slightly acidic mud cellar; the bottom of the soy sauce flavor type is mud, the four edges are boulders, and the soy sauce flavor type is basically neutral; the delicate fragrance type adopts a neutral ground jar; the rice flavor type is obtained by using a neutral fermentation tank. The fermentation time of the large cellar for the wine is very long, about two years are needed, if the fermentation time of the traditional acidic or neutral cellar is too long, the acidity is easy to rise, the growth and metabolism of wine-making microorganisms are slow, the generated ester substances are few, the improvement of the total ester content of the wine is not facilitated, and the quality of the distilled wine is further influenced, and the alkaline mud cellar is in contact with vinasse mixture (acidity), a neutralization reaction can be carried out, a slightly acidic small environment is generated, the slightly acidic environment is more suitable for the growth of the wine-making microorganisms, and the metabolites of the slightly acidic environment are richer, so that the novel method for manufacturing the large cellar for the wine-making is provided.

Disclosure of Invention

The invention aims to solve the problems in the prior art and provides a novel method for manufacturing a big cellar pool for brewing wine.

In order to achieve the purpose, the invention provides the following technical scheme:

a novel method for manufacturing a cellar pool for brewing wine comprises the following steps:

s1: reinforcing the mud wall, and splashing water on the four walls of the kiln pool until bamboo nails can be nailed into the mud wall, wherein the bamboo nails are uniformly distributed and part of the bamboo nails are exposed, and can be hollowed by a drill before being nailed into the four walls of the kiln pool;

s2: pulping with fresh Chinese gooseberry vine, collecting and backing up, mashing Chinese gooseberry vine with wood heavy material, and soaking in clear water to obtain Chinese gooseberry vine juice;

s3: mixing the slurry, namely burning lime by using clear water, sieving slaked lime powder, mixing the slaked lime powder into white mud prepared in advance, fully stirring, and waiting for air drying to obtain mixed slurry;

s4: preparing pit mud, namely mixing the air-dried mixed slurry obtained in the step S3 with tile ash, fully mixing, adding kiwi vine water, foaming one day in advance, fully stirring the mixture the next day, and circularly rolling until the mixture is in a velvet shape to obtain pit mud;

s5: building pit mud, uniformly coating the four walls and the bottom plate of the pit with the pit mud obtained in the step S4 to obtain a wine brewing pool, and circularly striking the four walls and the bottom plate of the wine brewing pool when the pit mud needs to be jointed during sweat receiving period until striking is carried out to be smooth;

s6: the upper edge is processed, the cement at the upper edge opening of the brewing pond is cleaned, the cleaning thickness of the cement is equal to the lower side of the upper edge opening, no thread can be formed at the joint of the cement and the pit mud, and the damaged part of the upper surface of the upper edge opening is cleaned;

s7: and (4) sealing the cellar, namely mashing the used cellar sealing mud, adding fine coal powder and yellow mud, mixing, adding clear water, fully stirring until the mixture is viscous to obtain new cellar sealing mud, and uniformly coating the new cellar sealing mud on the open surface of the brewing pool after the brewing pool is used, so as to finish cellar sealing.

Preferably, in step S2, the kiwi fruit vine is beaten vertically according to the growing fibers of the vines during beating, the fibers of the kiwi fruit vine are separated rapidly, the kiwi fruit vine is beaten to a crushed state according to the requirement, and the kiwi fruit vine is soaked in clear water for storage, and no exposure to the sun is needed.

Preferably, in the step S3, after the lime is cooked by clean water, the lime is screened through a screen with 120-180 meshes, the large-particle waste is screened out to obtain spare lime, the white mud is subjected to preliminary air drying before use, the white mud is screened through a screen with 120-180 meshes, the large-particle waste and impurities are screened out to obtain spare white mud.

Preferably, in the step S4, the tile ash is aged tile, and is crushed into fine ash by the crushing device and the grinding device, and is screened by the 120-mesh and 180-mesh screen, so as to screen out large-particle waste and impurities, thereby obtaining the spare tile ash.

Preferably, the crushing device selects a double-geared roller crusher to integrally crush the aged tiles in advance to obtain small aged tiles, and the grinding device selects a press-grinding type crusher to crush the small aged tiles.

Preferably, in the step S5, the pit mud is uniformly coated on the four walls and the base plate of the pit, and the coated pit mud is polished and leveled by using a trowel so as to be convenient for the subsequent striking.

Compared with the prior art, the invention provides a novel method for manufacturing a big cellar pool for brewing wine, which has the following beneficial effects:

1. the invention is beneficial to controlling the acidity rise in the fermentation process, improves the quality of distilled liquor, enables the growth and metabolism of microorganisms to be faster under the alkaline environment, improves more esters, alcohols and aldehyde ketone substances produced by the generated microorganisms, and enables the total ester content in the liquor to be higher, thereby improving the quality of the liquor and enabling the liquor body to be richer and more aromatic;

2. the method has the advantages of simple manufacturing process, simple steps and full-process optimization, can ensure that the whole brewing tank operates in an optimized state, improves the utilization rate of raw grains and the proportion of high-quality wine, and greatly improves the brewing efficiency by controlling each main link in the brewing tank process.

Drawings

The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention.

In the drawings:

FIG. 1 is a flow chart of the novel big cellar pool for wine brewing.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments; all other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1, a method for manufacturing a novel cellar pool for wine brewing includes the following steps:

s1: reinforcing the mud wall, wherein water is splashed on the four walls of the kiln pool until the bamboo nails can be nailed, the depth of the bamboo nails is 8-10cm, the bamboo nails are uniformly distributed at intervals of 15cm, partial bamboo nails are exposed, the leakage parts of the bamboo nails are 12cm, and the bamboo nails can be hollowed by using a drill before being nailed into the four walls of the kiln pool;

s2: pulping with fresh Chinese gooseberry vine, collecting and backing up, mashing Chinese gooseberry vine with wood heavy material, and soaking in clear water to obtain Chinese gooseberry vine juice;

s3: mixing the slurry, namely burning lime by using clear water, sieving slaked lime powder, mixing the slaked lime powder into white mud prepared in advance, fully stirring, and waiting for air drying to obtain mixed slurry;

s4: preparing pit mud, namely mixing the air-dried mixed slurry obtained in the step S3 with tile ash, fully mixing, adding kiwi vine water, foaming one day in advance, fully stirring the mixture the next day, and circularly rolling until the mixture is in a velvet shape to obtain pit mud;

s5: building pit mud, uniformly coating the four walls and the bottom plate of the pit with the pit mud obtained in the step S4 to obtain a wine brewing pool, circularly striking the four walls and the bottom plate of the wine brewing pool when the sweat is collected, striking the four walls and the bottom plate to be smooth, wherein the thickness of the pit mud on the four walls of the wine brewing pool is not less than 16cm after air drying, the coating thickness of the bottom plate of the wine brewing pool is more than 28cm, and the thickness of the pit mud is not less than 25cm after air drying;

s6: the upper edge is treated, the cement at the upper edge of the brewing pond is cleaned, the cleaning width of the cement at the lower edge of the upper edge is required to be 20cm, the cleaning thickness of the cement is equal to the lower side of the upper edge, no thread can be formed at the joint of the cement and the pit mud, and the upper surface of the upper edge can damage the whole cement to be cleaned;

s7: and (3) sealing the cellar, namely mashing the used cellar sealing mud, adding fine coal powder and yellow mud, mixing, adding clear water, fully stirring until the mixture is viscous to obtain new cellar sealing mud, uniformly coating the new cellar sealing mud on the opening surface of the brewing pool after the brewing pool is used, and sealing the cellar for more than 18 months.

In the step S2, the kiwi fruit vine is beaten vertically according to the growing fibers of the vines during beating, the fibers are separated rapidly, the kiwi fruit vine is beaten to a crushed state according to the requirement, and the kiwi fruit vine is soaked in clear water for storage without exposure to the sun.

In the step S3, after the lime is burned by clean water, screening is carried out through a screen with 180 meshes of 120-.

In the step S4, the tile ash is aged tile, and is crushed into fine ash by a crushing device and a grinding device, and the fine ash is screened by a screen with 180 meshes and 120 meshes, so that large-particle waste and impurities are screened to obtain spare tile ash.

The crushing device selects a double-geared roller crusher to integrally crush the old tiles in advance to obtain small old tile blocks, and the grinding device selects a press-grinding type crusher to crush the small old tile blocks.

In the step S5, the pit mud is evenly smeared on the four walls and the chassis of the pit, and the smeared pit mud is polished and leveled by using a plastering trowel so as to be convenient for the subsequent striking.

After the manufacturing of the invention is finished, the four walls and the bottom chassis of the brewing tank are flat and firm, the brewing tank is filled with water and marked, the water cannot leak after being soaked in the water for thirty days, the phenomena of filament opening, shell lifting and seed jumping do not occur in the brewing tank within one year, the acidity rise in the fermentation process is favorably controlled, more contents of esters, alcohols and aldehydes and ketones generated by microorganisms are improved, the quality of white spirit is improved, the used pit sealing mud is added into the newly manufactured pit sealing mud, the growth of the microorganisms in the new pit sealing mud can be promoted, the fermentation is favorably realized, the manufacturing process is simple, the steps are simple, the whole flow optimizing method can ensure that the whole brewing tank operates under the optimized state, the utilization rate of raw grains and the proportion of high-quality wine are improved, and the brewing efficiency is greatly improved by controlling each main link in the brewing tank flow.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.