Method and system for compensating bending roller by taking shape control as target

文档序号:838618 发布日期:2021-04-02 浏览:20次 中文

阅读说明:本技术 一种以板形控制为目标的弯辊补偿方法及系统 (Method and system for compensating bending roller by taking shape control as target ) 是由 白振华 顾清 张亚震 申立涛 张文军 于 2020-11-26 设计创作,主要内容包括:本发明公开了一种以板形控制为目标的弯辊补偿方法及系统。该方法包括:将轧制带材升降速过程分为多段;对于每一段,基于冷连轧机组中设备的工艺参数以及冷连轧机组生产带钢升降速段的工艺参数,计算油膜厚度、摩擦系数和轧制力;对于每一段,基于补偿系数初始值计算工作辊弯辊力补偿值、中间辊弯辊力补偿值以及补偿后的前张力;根据补偿后的前张力构建目标函数,并通过目标函数优化补偿后的前张力;根据优化后的补偿前张力确定优化后的工作辊弯辊力补偿值以及优化后的中间辊弯辊力补偿值;基于优化后的工作辊弯辊力补偿值以及优化后的中间辊弯辊力补偿值对1-4机架的工作辊弯辊力和中间辊弯辊力进行补偿。(The invention discloses a method and a system for compensating a bending roll by taking plate shape control as a target. The method comprises the following steps: dividing the process of increasing and decreasing the speed of a rolled strip into a plurality of sections; for each section, calculating the thickness of an oil film, the friction coefficient and the rolling force based on the technological parameters of equipment in the cold continuous rolling mill and the technological parameters of the strip steel production acceleration and deceleration section of the cold continuous rolling mill; for each section, calculating a working roll bending force compensation value, a middle roll bending force compensation value and a compensated front tension based on the compensation coefficient initial value; constructing an objective function according to the compensated front tension, and optimizing the compensated front tension through the objective function; determining an optimized working roll bending force compensation value and an optimized intermediate roll bending force compensation value according to the optimized tension before compensation; and compensating the working roll bending force and the intermediate roll bending force of the 1-4 frames based on the optimized working roll bending force compensation value and the optimized intermediate roll bending force compensation value.)

1. A roll bending compensation method targeting profile control, comprising:

setting initial values of compensation coefficients and optimized step lengths of the bending forces of the working rolls and the intermediate rolls of the 1-4 frames;

dividing the process of increasing and decreasing the speed of a rolled strip into a plurality of sections;

for each section, calculating the oil film thickness, the friction coefficient and the rolling force corresponding to the speed of the 1-4 stand based on the collected technological parameters of the equipment in the cold continuous rolling unit and the collected technological parameters of the strip steel production acceleration and deceleration section of the cold continuous rolling unit;

for each section, calculating a working roll bending force compensation value, a middle roll bending force compensation value and a compensated front tension corresponding to the speed of the 1-4 frame based on the initial value of the compensation coefficient;

constructing an objective function according to the compensated front tension, and optimizing the compensated front tension through the objective function;

determining an optimized working roll bending force compensation value and an optimized intermediate roll bending force compensation value according to the optimized tension before compensation;

compensating the working roll bending force of the 1-4 frames based on the optimized working roll bending force compensation value, and compensating the intermediate roll bending force of the 1-4 frames based on the optimized intermediate roll bending force compensation value;

judging whether the roll bending force of the working roll after the compensation of the 1-4 frames and the roll bending force of the middle roll after the compensation are within a constraint range;

if so, determining the optimal compensation coefficient of the bending force of the working roll and the middle roll;

if not, the roll bending force compensation coefficients of the working roll and the intermediate roll of the 1-4 frames are reset.

2. Method for roll bending compensation targeting strip shape control according to claim 1, characterized in that the process parameters of the equipment in the cold continuous rolling mill train comprise 1-5 stand work roll diameter DjwDiameter D of intermediate rolljmDiameter D of the support rollerjkLength L of working roll body of 1-5 framesjwLength L of intermediate roll bodyjmLength L of the roll body of the supporting rolljb1-5 pitch in screw down of machine framejwMiddle distance l between the middle rollers and the screwjmThe interval l between the support roller and the screwjb1-5 frame work roll minimum roll bending force (S)w)jminAnd maximum roll bending force (S)w)jmaxMaximum bending force of the intermediate roll (S)m)jmin and minimum roll bending force (S)m)jmaxWorking roll elastic modulus E, working roll Poisson ratio v, and rolling oil dynamic viscosity eta0The influence coefficient kc of the emulsion concentration, the viscosity compression coefficient theta of the lubricant, and the influence zeta of the roll roughness on the thickness of the lubricating film0Liquid lubrication friction influence coefficient a, dry friction influence coefficient B and friction coefficient attenuation index Bξ

3. The roll bending compensation method aiming at the shape control as claimed in claim 2, wherein the process parameters of the cold continuous rolling mill group for producing the strip steel acceleration and deceleration section comprise: transverse thickness distribution H of incoming materialikWidth B of the strip, strength σ of the strips1-5 entry deformation resistance k of strip of frame0jAnd resistance to outlet deformation k1j1-5 frame entrance and exit thicknesses (h)0)jk、(h1)jkJ is the number of stands, k is the longitudinal kth section of the rolled strip, and the rolling reduction set value epsilon of 1-5 standsjAnd the actual value εjk1-5 frame unit front tension (σ)0)jAnd unit back tension (σ)1)j1-5 set value S of working roll bending force of machine framewjMiddle roll bending force setting SmjSet value chi of roll inclination amountjSet value of roll shifting amount1-5 frame emulsion flow wjConcentration CjTemperature T of the emulsionjk1-5 set value V of rolling speed of standj *And the actual value VjkRolling pressure set value PjAnd the actual value Pjk

4. Roll bending compensation method for controlling roll profiles according to claim 3, characterised in that the oil film thickness ζjkThe coefficient of friction mujkAnd said rolling force PjkThe calculation formula of (a) is as follows:

Kmj=k0j+k1j/2;

in the formula, xij=0.3σj0+0.7σj1Δhjk=(h1)jk-(h0)jk,KmjThe j rack average deformation resistance is Mpa; xijkEqual tension of the kth section of the jth rack, Mpa; r'jkThe k section of the jth rack is rolled to a flat radius of mm; c0Is a constant; Δ hjkIs the relative thickness of the kth section of the jth rack in mm.

5. Method for roll bending compensation targeting at profile control according to claim 1, characterized in that the work roll bending force compensation value Δ (S)w)jkMiddle roll bending force compensation value delta (S)w)jkAnd compensated front tension (sigma)1i)jkThe calculation formula of (a) is as follows:

wherein, γ1j={0.26,0.26,0.26,0.26},γ2j={0.12,0.12,0.12,0.12};

In the formula: gamma ray1jThe influence degree of the jth frame speed on the bending force of the working roll is shown; gamma ray2jFor the influence of jth frame speed on the bending force of the intermediate rollsDegree; (lambdaw)jkThe influence coefficient of the jth frame speed on the bending force of the working roll is shown; (lambdam)jkThe influence coefficient of the jth frame speed on the bending force of the intermediate roll is shown;

in the formula: (S)w)′jk、(Sm)′jkThe roll bending force, KN, of the main working roll and the intermediate roll after compensation is carried out on the kth section of the jth frame strip; kappa1jThe flattening coefficient between the working roll and the rolled piece of the jth frame can be calculated by iteration; kappa2jThe flattening coefficient between the intermediate roll and the rolled piece of the jth stand can be calculated by iteration.

6. The roll bending compensation method aiming at plate shape control according to claim 5, wherein the objective function F (X) is:

in the formula: alpha is a transverse plate shape weighting coefficient; beta is a longitudinal plate shape weighting coefficient; phi is a weighting coefficient of the transverse plate shape and the longitudinal plate shape; (sigma)1i)kThe transverse distribution value of front tension corresponding to the kth section speed of the single frame is Mpa; g (X) is a single-frame plate shape fluctuation control function; g (X)'1Subtracting the minimum value from the maximum value in the average value array of the longitudinal N sections of plate shapes; g (X) ", a1Sequentially subtracting the average value of the transverse plate shape of the ith section of the N sections of the strip materials from the average value array of the longitudinal N sections of the plate shapes, and then calculating the average value; g (X)1Is a dynamic plate-shaped transverse objective function; g (X)'2Respectively subtracting the average value of the longitudinal N sections of plate shapes from the transverse array of each section of plate shape in the longitudinal directionThe array is obtained, and then the average value of N arrays in the N-segment subtraction values is obtained; g (X) ", a2Subtracting the maximum value and the minimum value in the average value array average values of the longitudinal N-section plate shapes from the transverse array of each j section of each longitudinal N-section; g (X)2Is a dynamic plate-shaped longitudinal objective function.

7. A roll bending compensation system targeted at strip shape control, comprising:

the setting module is used for setting the initial values of the compensation coefficients of the roll bending forces of the 1-4 frame working rolls and the middle roll and the optimized step length;

the dividing module is used for dividing the speed increasing and decreasing process of the rolled strip into a plurality of sections;

the first calculation module is used for calculating the oil film thickness, the friction coefficient and the rolling force corresponding to the speed of the 1-4 stand for each section based on the collected technological parameters of the equipment in the cold continuous rolling unit and the collected technological parameters of the strip steel production acceleration and deceleration section of the cold continuous rolling unit;

the second calculation module is used for calculating a working roll bending force compensation value, a middle roll bending force compensation value and a compensated front tension corresponding to the speed of the 1-4 machine frame based on the initial value of the compensation coefficient for each section;

the optimization module is used for constructing an objective function according to the compensated front tension and optimizing the compensated front tension through the objective function;

the determining module is used for determining an optimized working roll bending force compensation value and an optimized intermediate roll bending force compensation value according to the optimized tension before compensation;

the compensation module is used for compensating the working roll bending force of the 1-4 frames based on the optimized working roll bending force compensation value and compensating the middle roll bending force of the 1-4 frames based on the optimized middle roll bending force compensation value;

the judging module is used for judging whether the bending force of the working roll after the 1-4 machine frame compensation and the bending force of the middle roll after the compensation are in the constraint range;

the optimal compensation coefficient determining module is used for determining the optimal compensation coefficients of the bending force of the working roll and the bending force of the intermediate roll when the bending force of the working roll after the 1-4 machine frame compensation and the bending force of the intermediate roll after the compensation are in the constraint range;

and the resetting module is used for resetting the force compensation coefficients of the working roll and the intermediate roll of the 1-4 frames when the roll bending force of the working roll after the compensation of the 1-4 frames and the roll bending force of the intermediate roll after the compensation are not in the constraint range.

Technical Field

The invention relates to the technical field of cold rolling, in particular to a method and a system for compensating a bending roll by taking plate shape control as a target.

Background

In a cold continuous rolling unit, the head of a strip can be sequentially bitten into each rack at the initial rolling stage, before the speed is stable, the oil film thickness between the strip steel and a roller can be changed due to the change of the speed, and the change of the oil film thickness causes the change of the friction coefficient between the strip steel and the roller to be severe, so that the rolling pressure is changed, and the plate shape is unstable; at the tail part of the rolling, the strip is thrown out of each rack in sequence, the rolling speed is gradually reduced to 0, the tension is extremely unstable after the rolling, and the rolling force is also changed violently, so that the shape of the strip is not good; the rolling speed of each stand may not be increased to the maximum speed once during rolling, and may go through several acceleration processes, and in the short acceleration process, the plate shape is unstable due to the rapid change of the speed; finally, the finished plate shape has large fluctuation in the speed increasing and reducing section and is relatively poor, and the requirement of the site cannot be met. The influence of the speed on the plate shape in the speed increasing and reducing stage is divided into two conditions: (1) when the flow of the emulsion is sufficient, the rolling speed is increased, so that the thickness of an oil film is increased, the friction coefficient is reduced, the rolling force is reduced from large to small, and the plate shape develops towards the middle wave trend; (2) when the flow of the emulsion is insufficient, the rolling speed is increased, so that the deformation heat and the friction heat are increased, the viscosity of lubricating oil between a strip material and a roller is reduced, the thickness of an oil film is reduced, the friction coefficient is increased, the rolling force is increased from small to large, and the plate shape develops towards the edge wave trend. In the rolling process of the cold continuous rolling unit, the rolled strip is often in poor shape at the speed increasing and reducing stage due to the fact that the rolling force changes violently at the speed increasing and reducing stage and the rule that the rolling force changes along with the sufficiency of the flow of the emulsion is different, and production or use is affected.

Disclosure of Invention

The invention aims to provide a bending roll compensation method and a bending roll compensation system taking plate shape control as a target, which can reduce the maximum fluctuation of the plate shape and the whole plate shape fluctuation to the maximum extent in the process of accelerating and decelerating, mainly comprehensively considers the influence of emulsion flow on the plate shape in the process of accelerating and decelerating the cold continuous rolling mill set, ensures that the total bending roll force of a working roll and a middle roll of each rack does not exceed the allowable range of the mill set on the basis of determining the influence of the speed on rolling force and further influencing the plate shape, simultaneously considers that the reduction error of each rack is within the allowable range, realizes the minimum plate shape fluctuation, and provides effective technical guarantee for the control of the plate shape in the process of accelerating and decelerating the cold continuous rolling mill set.

In order to achieve the purpose, the invention provides the following scheme:

a roll bending compensation method targeting strip shape control, comprising:

setting initial values of compensation coefficients and optimized step lengths of the bending forces of the working rolls and the intermediate rolls of the 1-4 frames;

dividing the process of increasing and decreasing the speed of a rolled strip into a plurality of sections;

for each section, calculating the oil film thickness, the friction coefficient and the rolling force corresponding to the speed of the 1-4 stand based on the collected technological parameters of the equipment in the cold continuous rolling unit and the collected technological parameters of the strip steel production acceleration and deceleration section of the cold continuous rolling unit;

for each section, calculating a working roll bending force compensation value, a middle roll bending force compensation value and a compensated front tension corresponding to the speed of the 1-4 frame based on the initial value of the compensation coefficient;

constructing an objective function according to the compensated front tension, and optimizing the compensated front tension through the objective function;

determining an optimized working roll bending force compensation value and an optimized intermediate roll bending force compensation value according to the optimized tension before compensation;

compensating the working roll bending force of the 1-4 frames based on the optimized working roll bending force compensation value, and compensating the intermediate roll bending force of the 1-4 frames based on the optimized intermediate roll bending force compensation value;

judging whether the roll bending force of the working roll after the compensation of the 1-4 frames and the roll bending force of the middle roll after the compensation are within a constraint range;

if so, determining the optimal compensation coefficient of the bending force of the working roll and the middle roll;

if not, the roll bending force compensation coefficients of the working roll and the intermediate roll of the 1-4 frames are reset.

Further, the technological parameters of the equipment in the cold continuous rolling unit comprise 1-5 frames workingRoller diameter DjwDiameter D of intermediate rolljmDiameter D of the support rollerjkLength L of working roll body of 1-5 framesjwLength L of intermediate roll bodyjmLength L of the roll body of the supporting rolljb1-5 pitch in screw down of machine framejwMiddle distance l between the middle rollers and the screwjmThe interval l between the support roller and the screwjb1-5 frame work roll minimum roll bending force (S)w)jminAnd maximum roll bending force (S)w)jmaxMaximum bending force of the intermediate roll (S)m)jminWith minimum roll bending force (S)m)jmaxWorking roll elastic modulus E, working roll Poisson ratio v, and rolling oil dynamic viscosity eta0The influence coefficient kc of the emulsion concentration, the viscosity compression coefficient theta of the lubricant, and the influence zeta of the roll roughness on the thickness of the lubricating film0Liquid lubrication friction influence coefficient a, dry friction influence coefficient B and friction coefficient attenuation index Bξ

Further, the technological parameters of the strip steel acceleration and deceleration section produced by the cold continuous rolling unit comprise: transverse thickness distribution H of incoming materialikWidth B of the strip, strength σ of the strips1-5 entry deformation resistance k of strip of frame0jAnd resistance to outlet deformation k1j1-5 frame entrance and exit thicknesses (h)0)jk、(h1)jkJ is the number of stands, k is the longitudinal kth section of the rolled strip, and the rolling reduction set value epsilon of 1-5 standsjAnd the actual value εjk1-5 frame unit front tension (σ)0)jAnd unit back tension (σ)1)j1-5 set value S of working roll bending force of machine framewjMiddle roll bending force setting SmjSet value chi of roll inclination amountjSet value of roll shifting amount1-5 frame emulsion flow wjConcentration CjTemperature T of the emulsionjk1-5 set value V of rolling speed of standj *And the actual value VjkRolling pressure set value PjAnd the actual value Pjk

Further, the oil film thickness ζjkThe coefficient of friction mujkAnd said rolling force PjkThe calculation formula of (a) is as follows:

Kmj=k0j+k1j/2;

in the formula, xij=0.3σj0+0.7σj1Δhjk=(h1)jk-(h0)jk,KmjThe j rack average deformation resistance is Mpa; xijkEqual tension of the kth section of the jth rack, Mpa; r'jkThe k section of the jth rack is rolled to a flat radius of mm; c0Is a constant; Δ hjkIs the relative thickness of the kth section of the jth rack in mm.

Further, the work roll bending force compensation value delta (S)w)jkMiddle roll bending force compensation value delta (S)w)jkAnd compensated front tension (sigma)1i)jkThe calculation formula of (a) is as follows:

wherein, γ1j={0.26,0.26,0.26,0.26},γ2j={0.12,0.12,0.12,0.12};

In the formula: gamma ray1jIs the jth machineThe degree of influence of the frame speed on the bending force of the working roll; gamma ray2jThe influence degree of the jth frame speed on the bending force of the intermediate roll is shown; (lambdaw)jkThe influence coefficient of the jth frame speed on the bending force of the working roll is shown; (lambdam)jkThe influence coefficient of the jth frame speed on the bending force of the intermediate roll is shown;

in the formula: (S)w)′jk、(Sm)′jkThe roll bending force, KN, of the main working roll and the intermediate roll after compensation is carried out on the kth section of the jth frame strip; kappa1jThe flattening coefficient between the working roll of the jth frame and a rolled piece is obtained; kappa2jAnd the flattening coefficient between the intermediate roll of the jth stand and the rolled piece is shown.

Further, the objective function f (x) is:

in the formula: alpha is a transverse plate shape weighting coefficient; beta is a longitudinal plate shape weighting coefficient; phi is a weighting coefficient of the transverse plate shape and the longitudinal plate shape; (sigma)1i)kThe transverse distribution value of front tension corresponding to the kth section speed of the single frame is Mpa; g (X) is a single-frame plate shape fluctuation control function; g (X)'1Subtracting the minimum value from the maximum value in the average value array of the longitudinal N sections of plate shapes; g (X) ", a1Sequentially subtracting the average value of the transverse plate shape of the ith section of the N sections of the strip materials from the average value array of the longitudinal N sections of the plate shapes, and then calculating the average value; g (X)1Is a dynamic plate-shaped transverse objective function; g (X)'2Respectively subtracting the average value array of the longitudinal N sections of plate shapes from the transverse array of each section of plate shape in the longitudinal direction, and then calculating the average value of N arrays in the N sections of subtraction values; g (X) ", a2For every longitudinal direction N sections and every j sectionsSubtracting the maximum value and the minimum value in the average value array average values of the longitudinal N-section plate shapes from the array respectively; g (X)2Is a dynamic plate-shaped longitudinal objective function.

The invention also provides a roll bending compensation system taking plate shape control as a target, which comprises the following components:

the setting module is used for setting the initial values of the compensation coefficients of the roll bending forces of the 1-4 frame working rolls and the middle roll and the optimized step length;

the dividing module is used for dividing the speed increasing and decreasing process of the rolled strip into a plurality of sections;

the first calculation module is used for calculating the oil film thickness, the friction coefficient and the rolling force corresponding to the speed of the 1-4 stand for each section based on the collected technological parameters of the equipment in the cold continuous rolling unit and the collected technological parameters of the strip steel production acceleration and deceleration section of the cold continuous rolling unit;

the second calculation module is used for calculating a working roll bending force compensation value, a middle roll bending force compensation value and a compensated front tension corresponding to the speed of the 1-4 machine frame based on the initial value of the compensation coefficient for each section;

the optimization module is used for constructing an objective function according to the compensated front tension and optimizing the compensated front tension through the objective function;

the determining module is used for determining an optimized working roll bending force compensation value and an optimized intermediate roll bending force compensation value according to the optimized tension before compensation;

the compensation module is used for compensating the working roll bending force of the 1-4 frames based on the optimized working roll bending force compensation value and compensating the middle roll bending force of the 1-4 frames based on the optimized middle roll bending force compensation value;

the judging module is used for judging whether the bending force of the working roll after the 1-4 machine frame compensation and the bending force of the middle roll after the compensation are in the constraint range;

the optimal compensation coefficient determining module is used for determining the optimal compensation coefficients of the bending force of the working roll and the bending force of the intermediate roll when the bending force of the working roll after the 1-4 machine frame compensation and the bending force of the intermediate roll after the compensation are in the constraint range;

and the resetting module is used for resetting the force compensation coefficients of the working roll and the intermediate roll of the 1-4 frames when the roll bending force of the working roll after the compensation of the 1-4 frames and the roll bending force of the intermediate roll after the compensation are not in the constraint range.

According to the specific embodiment provided by the invention, the invention discloses the following technical effects:

according to the invention, by reasonably setting the roll bending force compensation coefficients of the working rolls and the intermediate rolls, the minimum fluctuation of the plate shape of the acceleration and deceleration section is realized by taking the plate shape as a control target on the basis of ensuring that the total roll bending force of the working rolls and the intermediate rolls of each rack does not exceed the allowable range of the unit and simultaneously considering that the reduction error is within the allowable range, and the method has important significance for reducing the production cost of a cold continuous rolling unit and improving the plate shape of the whole strip.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without inventive exercise.

FIG. 1 is a flow chart of a roll bending compensation method of the present invention targeting strip shape control;

FIG. 2 is a general flow chart of the roll bending compensation method of the present invention targeting strip shape control;

FIG. 3 is a graph showing a change in rolling speed of the 4 th stand in example 1 of the present invention;

FIG. 4 is a three-dimensional graph of the profile of the ramp-up and ramp-down section after the invention has been used in example 1;

FIG. 5 is a graph showing a change in rolling speed of the 4 th stand in example 2;

FIG. 6 is a three-dimensional graph of the profile of the ramp-up and ramp-down section after the invention has been used in example 2;

FIG. 7 is a block diagram of the roll bending compensation system of the present invention targeting strip shape control.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

The invention aims to provide a bending roll compensation method and a bending roll compensation system taking plate shape control as a target, which can reduce the maximum fluctuation of the plate shape and the whole plate shape fluctuation to the maximum extent in the process of accelerating and decelerating, mainly comprehensively considers the influence of emulsion flow on the plate shape in the process of accelerating and decelerating the cold continuous rolling mill set, ensures that the total bending roll force of a working roll and a middle roll of each rack does not exceed the allowable range of the mill set on the basis of determining the influence of the speed on rolling force and further influencing the plate shape, simultaneously considers that the reduction error of each rack is within the allowable range, realizes the minimum plate shape fluctuation, and provides effective technical guarantee for the control of the plate shape in the process of accelerating and decelerating the cold continuous rolling mill set.

In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in further detail below.

As shown in fig. 1, a roll bending compensation method targeting plate shape control includes:

step 101: setting the initial value eta of the bending force compensation coefficient of the working roll and the intermediate roll of the 1-4 frames1j,η2j,ξ1j,ξ2jLet the optimization step i equal to 1. Eta1j、η2jThe compensation coefficient between the roll bending force compensation value and the rolling speed of the working roll of the jth frame is obtained; xi1j、ξ2jAnd the compensation coefficient between the bending force compensation value and the rolling speed of the intermediate roll of the jth stand is shown. Eta1j、η2j、ξ1j、ξ2jIs an introduced calculation coefficient, η, without a specific meaning1j、η2jIs to obtain (lambda)w)jkExpression of (1), xi1j、ξ2jIs to obtain (lambda)m)jkWatch (A)And (4) expression.

Step 102: the process of increasing and decreasing the speed of the rolled strip is divided into a plurality of sections.

Step 103: and for each section, calculating the oil film thickness, the friction coefficient and the rolling force corresponding to the speed of the 1-4 stand based on the collected process parameters of the equipment in the cold continuous rolling unit and the collected process parameters of the strip steel production acceleration and deceleration section of the cold continuous rolling unit.

The technological parameters of the equipment in the cold continuous rolling unit comprise 1-5 frame working roll diameters DjwDiameter D of intermediate rolljmDiameter D of the support rollerjkLength L of working roll body of 1-5 framesjwLength L of intermediate roll bodyjmLength L of the roll body of the supporting rolljb1-5 pitch in screw down of machine framejwMiddle distance l between the middle rollers and the screwjmThe interval l between the support roller and the screwjb1-5 frame work roll minimum roll bending force (S)w)jminAnd maximum roll bending force (S)w)jmaxMaximum bending force of the intermediate roll (S)m)jminWith minimum roll bending force (S)m)jmaxWorking roll elastic modulus E, working roll Poisson ratio v, and rolling oil dynamic viscosity eta0The influence coefficient kc of the emulsion concentration, the viscosity compression coefficient theta of the lubricant, and the influence zeta of the roll roughness on the thickness of the lubricating film0Liquid lubrication friction influence coefficient a, dry friction influence coefficient B and friction coefficient attenuation index Bξ

The technological parameters of the strip steel acceleration and deceleration section produced by the cold continuous rolling unit comprise: transverse thickness distribution H of incoming materialikWidth B of the strip, strength σ of the strips1-5 entry deformation resistance k of strip of frame0jAnd resistance to outlet deformation k1j1-5 frame entrance and exit thicknesses (h)0)jk、(h1)jkJ is the number of stands, k is the longitudinal kth section of the rolled strip, and the rolling reduction set value epsilon of 1-5 standsjAnd the actual value εjk1-5 frame unit front tension (σ)0)jAnd unit back tension (σ)1)j1-5 set value S of working roll bending force of machine framewjMiddle roll bending rollForce setting SmjSet value chi of roll inclination amountjSet value of roll shifting amount1-5 frame emulsion flow wjConcentration CjTemperature T of the emulsionjk1-5 set value V of rolling speed of standj *And the actual value VjkRolling pressure set value PjAnd the actual value Pjk

The oil film thickness ζjkThe coefficient of friction mujkAnd said rolling force PjkThe calculation formula of (a) is as follows:

Kmj=k0j+k1j/2;

in the formula, xij=0.3σj0+0.7σj1Δhjk=(h1)jk-(h0)jk,KmjThe j rack average deformation resistance is Mpa; xijkEqual tension of the kth section of the jth rack, Mpa; r'jkThe k section of the jth rack is rolled to a flat radius of mm; c0Is a constant; Δ hjkIs the relative thickness of the kth section of the jth rack in mm.

Step 104: and for each section, calculating a working roll bending force compensation value, a middle roll bending force compensation value and a compensated front tension corresponding to the speed of the 1-4 machine frame based on the initial value of the compensation coefficient.

Wherein, γ1j={0.26,0.26,0.26,0.26},γ2j={0.12,0.12,0.12,0.12}。

In the formula: gamma ray1jThe influence degree of the jth frame speed on the bending force of the working roll is shown; gamma ray2jThe influence degree of the jth frame speed on the bending force of the intermediate roll is shown; (lambdaw)jkThe influence coefficient of the jth frame speed on the bending force of the working roll is shown; (lambdam)jkThe influence coefficient of the jth frame speed on the bending force of the intermediate roll is shown;

in the formula: (S)w)′jk、(Sm)′jkThe roll bending force, KN, of the main working roll and the intermediate roll after compensation is carried out on the kth section of the jth frame strip; kappa1jThe flattening coefficient between the working roll and the rolled piece of the jth frame can be calculated by iteration; kappa2jThe flattening coefficient between the intermediate roll and the rolled piece of the jth stand can be calculated by iteration.

Step 105: and constructing an objective function according to the compensated front tension, and optimizing the compensated front tension through the objective function.

The objective function F (X) is:

in the formula: alpha is a transverse plate shape weighting coefficient; beta is a longitudinal plate shape weighting coefficient; phi is a weighting coefficient of the transverse plate shape and the longitudinal plate shape; (sigma)1i)kIs a sheetThe transverse distribution value of front tension, Mpa, corresponding to the speed of the kth section of the frame; g (X) is a single-frame plate shape fluctuation control function; g (X)'1Subtracting the minimum value from the maximum value in the average value array of the longitudinal N sections of plate shapes; g (X) ", a1Sequentially subtracting the average value of the transverse plate shape of the ith section of the N sections of the strip materials from the average value array of the longitudinal N sections of the plate shapes, and then calculating the average value; g (X)1Is a dynamic plate-shaped transverse objective function; g (X)'2Respectively subtracting the average value array of the longitudinal N sections of plate shapes from the transverse array of each section of plate shape in the longitudinal direction, and then calculating the average value of N arrays in the N sections of subtraction values; g (X) ", a2Subtracting the maximum value and the minimum value in the average value array average values of the longitudinal N-section plate shapes from the transverse array of each j section of each longitudinal N-section; g (X)2Is a dynamic plate-shaped longitudinal objective function.

Step 106: and determining the optimized work roll bending force compensation value and the optimized intermediate roll bending force compensation value according to the optimized tension before compensation.

Step 107: and compensating the working roll bending force of the 1-4 frames based on the optimized working roll bending force compensation value, and compensating the intermediate roll bending force of the 1-4 frames based on the optimized intermediate roll bending force compensation value.

Step 108: and judging whether the roll bending force of the working roll after the compensation of the 1-4 frames and the roll bending force of the middle roll after the compensation are in the constraint range.

Step 109: if yes, determining the optimal compensation coefficient of the bending force of the working roll and the middle roll.

Step 1010: if not, the roll bending force compensation coefficients of the working roll and the intermediate roll of the 1-4 frames are reset.

Next, a bending roll compensation technique aiming at plate shape control in the acceleration and deceleration process of a cold continuous rolling mill set according to the present invention will be described in detail with reference to fig. 2 by taking an 1800 cold continuous rolling mill set of a steel mill as an example.

Example 1: the steel grade is DV8210A1, and the specification is 1.805 x 1118 mm.

Firstly, collecting main equipment process parameters of a cold continuous rolling unit, and mainly comprising the following steps: 1-5 frame work roll diameter Djw455mm, intermediate roll diameter Djm430mm, support roll diameter Djb1370mm, length L of working roll body of 1-5 machine framesjw1850mm, length L of intermediate roll bodyjm1850mm long and supporting roller body length Ljb1850mm, 1-5 rack screw down pitch ljw4050mm, screw pitch l between intermediate rollersjm4050mm, support roller screw down pitch ljbWork roll minimum bending force (S) of 4070mm, 1-5 standsw)jmin-800KN and maximum roll bending force (S)w)jmaxMaximum bending force (S) of the intermediate roll (800 KN)m)jmin-800KN and minimum roll bending force (S)m)jmax800KN, 210Gpa of working roll elastic modulus E, 0.3 of working roll Poisson ratio v, and eta of dynamic viscosity of rolling oil00.02 pas, an emulsion concentration influence coefficient kc of 1.836, and a viscosity compression coefficient theta of 0.01Mpa-1Zeta, influence of roll roughness on lubricating film thickness00.178, 0.0114 for liquid lubrication friction influence coefficient a, 0.1158 for dry friction influence coefficient B, and B for friction coefficient attenuation indexξ=-5.823。

b. Collecting technological parameters of a strip steel acceleration and deceleration section produced by a cold continuous rolling unit, and mainly comprising the following steps: transverse thickness distribution H of incoming materialikTaking the 1 st segment of the speed increasing and decreasing process as an example:

Hi1the strip steel has the width B of 1118mm and the strength sigma of the strip steel is 3.401,3.412,3.423,3.451,3.478,3.501,3.545,3.585,3.574,3.541,3.521,3.498,3.472,3.455 and 3.421s600Mpa, deformation resistance k10=602Mpa,k20=k11=655Mpa,k30=k21=745Mpa,k40=k31=802Mpa,k50=k41=851Mpa,k51862Mpa, 1-5 rack inlet and outlet thickness, 1 st stage of the speed increasing and decreasing process as an example (h)0)11=3.507mm,(h1)11=(h0)21=2.986mm,(h1)21=(h0)31=2.483mm,(h1)31=(h0)41=2.060mm,(h1)41=(h0)51=1.813mm,(h1)511.805mm, a set value epsilon of the reduction ratio of 1-5 framesj14.86%, 16.85%, 17.02%, 12.01%, 0.41% } and the actual value epsilonjkTaking section 1 of the speed-up and speed-down process as an example, epsilonj11-5 frame unit front-to-back tension (σ), 14.56%, 16.81%, 16.82%, 12.21%, 0.40% }0)1=59.4Mpa,(σ1)1=(σ0)2=196.5Mpa,(σ1)2=(σ0)3=185.6Mpa,(σ1)3=(σ0)4=197.3Mpa,(σ1)4=(σ0)5=187.9Mpa,(σ1)5Working roll bending force set value S of 1-5 frames under 52.1Mpawj{259KN,256KN,260KN,253KN,80KN }, intermediate roll bending force setting Smj267KN,254KN,250KN,245KN,140KN }, roll inclination setting χjSet value of roll shifting amount is 01-5 frame emulsion flow wj(3100L/min, 3612L/min,3920L/min,3530L/min, 2103L/min), concentration Cj10% of emulsion temperature TjkSet value V of rolling speed of 1-5 stands at 55 DEG Cj *{620m/min,715m/min,830m/min,940m/min,945m/min }, rolling pressure setpoint Pj={1400t,1350t,1356t,1210t,770t}。

c. Setting the initial value eta of the roll bending force compensation coefficient of the working roll and the intermediate roll of the 1-4 machine set1j={0.1,0.1,0.1,0.1},η2j={0.001,0.001,0.001,0.001},ξ1j={0.1,0.1,0.1,0.1},ξ2jLet the optimization step i equal to 1,0.001,0.001,0.001 }.

d. Dividing the process of accelerating and decelerating the rolled strip into k sections, and initializing k to 1.

e. Calculating 1-4 gantry speedsDegree per section vjkCorresponding oil film thickness ζjkCoefficient of friction mujkRolling force Pjk

Kmj=k0j+k1j/2;

In the formula, xij=0.3σj0+0.7σj1Δhjk=(h1)jk-(h0)jk

Taking the 1 st section of the speed increasing and decreasing process as an example, calculating the oil film thickness, the friction coefficient and the rolling force of 1-4 frames:

ζj1={0.223um,0.214um,0.185um,0.173um},

μj1={0.1322,0.1315,0.1581,0.1576},

Pj1={965t,931t,942t,910t,412t}。

f. calculating vjkCorresponding delta (S)w)jk,Δ(Sw)jk,(σ1i)jk

Wherein the content of the first and second substances,γ1j={0.26,0.26,0.26,0.26},γ2j0.12,0.12,0.12,0.12 }; taking the 1 st segment in the speed increasing and decreasing process as an example, the roll bending force compensation value of the 1-4 frames is as follows:

Δ(Sw)j1={-45.21KN,-47.14KN,-50.21KN,-55.42KN},

Δ(Sm)j1={-20.86KN,-21.73KN,-23.21KN,-25.42KN};

1-4 the calculated compensated front tension for the frame is:

1i)11={48.9,52.6,56.4,60.2,63.9,67.8,71.5,75.3,71.4,68.0,63.7,60.2,56.3,52.5,48.8};

1i)21={184.9,188.4,192.3,196.6,200.4,204.9,208.6,212.5,208.4,204.1,200.7,196.5,192.3,188.6,184.5};

1i)31={176.4,179.8,182.5,185.7,188.4,191.5,194.7,197.6,194.2,191.3,188.6,185.7,182.4,179.6,176.1};

1i)41={190.8,192.4,194.7,196.9,199.5,201.3,203.4,205.3,202.5,200.1,198.6,196.3,194.7,192.1,190.4}。

g. determine if k is ≦ N? If not, making k equal to k +1, and going to step e, otherwise, h.

h. Determine if the objective function f (x) is minimal? If yes, otherwise, searching the step length again, and resetting the roll bending compensation coefficient eta1j,η2j,ξ1j,ξ2jTo step f, the objective function f (x) is:

the minimum value of the objective function is calculated to be f (x) 2.19, and the process proceeds to step i.

i. Judging the constraint condition, the total bending of the compensated working roll and the intermediate rollThe roll force is within the allowed roll bending force range,is there any? And (5) calculating to meet constraint conditions, and turning to the step j.

j. Output 1-4 optimum compensation coefficient X ═ eta (eta) for bending force of working roll and intermediate roll of machine frame1j2j1j,ξ2j),

η1j={-1.12,-1.23,-0.98,-1.51},η2j={-0.0050,-0.0048,-0.0051,-0.0043};ξ1j={-0.98,-0.92,-0.101,-0.86},ξ2j={0.0041,0.0058,0.0047,0.0051}。

The change rule of the speed of the 4 th rack in the speed increasing and decreasing process is shown in the attached figure 3, and a three-dimensional graph of the plate shape after the compensation by the roller bending compensation technology taking the plate shape control as the target in the speed increasing and decreasing process of the cold continuous rolling unit is shown in the attached figure 4.

Example 2: the steel grade is DP0161D1, and the specification is 1.621 × 1170 mm.

Firstly, collecting main equipment process parameters of a cold continuous rolling unit, and mainly comprising the following steps: 1-5 frame work roll diameter Djw455mm, intermediate roll diameter Djm430mm, support roll diameter Djb1370mm, length L of working roll body of 1-5 machine framesjw1850mm, length L of intermediate roll bodyjm1850mm long and supporting roller body length Ljb1850mm, 1-5 rack screw down pitch ljw4050mm, screw pitch l between intermediate rollersjm4050mm, support roller screw down pitch ljbWork roll minimum bending force (S) of 4070mm, 1-5 standsw)jmin-800KN and maximum roll bending force (S)w)jmaxMaximum bending force (S) of the intermediate roll (800 KN)m)jmin-800KN and minimum roll bending force (S)m)jmax800KN, 210Gpa of working roll elastic modulus E, 0.3 of working roll Poisson ratio v, and eta of dynamic viscosity of rolling oil00.02 pas, an emulsion concentration influence coefficient kc of 1.836, and a viscosity compression coefficient theta of 0.01Mpa-1Roll roughness versus lubricant film thicknessInfluence quantity ζ00.178, 0.0114 for liquid lubrication friction influence coefficient a, 0.1158 for dry friction influence coefficient B, and B for friction coefficient attenuation indexξ=-5.823。

b. Collecting technological parameters of a strip steel acceleration and deceleration section produced by a cold continuous rolling unit, and mainly comprising the following steps: transverse thickness distribution H of incoming materialikTaking the 1 st segment of the speed increasing and decreasing process as an example:

Hi1-2.652, 2.683,2.711,2.726,2.742,2.751,2.769,2.781,2.772,2.756,2.745,2.723,2.710,2.691,2.663}, width B of strip steel 1170mm, strength σ of strips550MPa, deformation resistance k10=560Mpa,k20=k11=612Mpa,k30=k21=696Mpa,k40=k31=751Mpa,k50=k41=795Mpa,k51824Mpa, 1-5 rack inlet and outlet thicknesses, section 1 of the ramp process as an example (h)0)11=2.7mm,(h1)11=(h0)21=2.41mm,(h1)21=(h0)31=2.12mm,(h1)31=(h0)41=1.86mm,(h1)41=(h0)51=1.68mm,(h1)511.62mm, a set value epsilon of the reduction ratio of 1-5 framesj10.78%, 12.04%, 12.03%, 10.01%, 0.41% } and the actual value εjkTaking section 1 of the speed-up and speed-down process as an example, epsilonj11-5 frame unit front-to-back tension (σ), 14.56%, 16.81%, 16.82%, 12.21%, 4.0% }0)1=78.3Mpa,(σ1)1=(σ0)2=201.8Mpa,(σ1)2=(σ0)3=196.5Mpa,(σ1)3=(σ0)4=185.3Mpa,(σ1)4=(σ0)5=181.7Mpa,(σ1)5Working roll bending force set value S of 1-5 frames under 69.5Mpawj300KN,290KN,310KN,290KN,406KN, and intermediate roll bending force setting Smj{320KN,300KN,300KN,300KN,440KN }, roll inclination set value χjSet value of roll shifting amount is 01-5 frame emulsion flow wj3450L/min, 4609L/min,4801L/min,4109L/min,2450L/min, concentration Cj10% of emulsion temperature TjkSet value V of rolling speed of 1-5 stands at 50 DEG Cj *(300 m/min,352m/min,405m/min,428m/min,445 m/min), rolling pressure setpoint Pj={1430t,1360t,1330t,1240t,1105t}。

c. Setting the initial value eta of the roll bending force compensation coefficient of the working roll and the intermediate roll of the 1-4 machine set1j={0.1,0.1,0.1,0.1},η2j={0.001,0.001,0.001,0.001},ξ1j={0.1,0.1,0.1,0.1},ξ2jLet the optimization step i equal to 1,0.001,0.001,0.001 }.

d. Dividing the process of accelerating and decelerating the rolled strip into k sections, and initializing k to 1.

e. Calculating 1-4 frame speed per section vjkCorresponding oil film thickness ζjkCoefficient of friction mujkRolling force Pjk

Kmj=k0j+k1j/2;

In the formula, xij=0.3σj0+0.7σj1Δhjk=(h1)jk-(h0)jk

Taking the 1 st section of the speed increasing and decreasing process as an example, calculating the oil film thickness, the friction coefficient and the rolling force of 1-4 frames:

ζj1={0.314um,0.345um,0.296um,0.298um},

μj1={0.1128,0.1005,0.0981,0.0876},

Pj1={1550t,1495t,1472t,1340t,1256t}。

f. calculating vjkCorresponding delta (S)w)jk,Δ(Sm)jk,(σ1i)jk

Wherein, γ1j={0.26,0.26,0.26,0.26},γ2j0.12,0.12,0.12,0.12 }; taking the 1 st segment in the speed increasing and decreasing process as an example, the roll bending force compensation value of the 1-4 frames is as follows:

Δ(Sw)j1={53.14KN,51.36KN,41.23KN,47.42KN};

Δ(Sm)j1={24.52KN,23.7KN,19.03KN,21.89KN};

1-4 the calculated compensated front tension for the frame is:

1i)11={189.4,193.7,197.2,201.6,205.8,209.4,213.7,217.5,213.8,209.4,205.9,201.6,197.4,193.6,189.1};

1i)21={182.7,186.4,190.1,193.4,197.3,200.6,204.2,207.5,204.1,200.7,197.1,193.5,189.8,186.1,182.8};

1i)31={176.3,197.5,182.6,185.4,188.3,191.7,194.1,197.3,194.4,191.6,188.7,185.6,182.9,179.4,176.1};

1i)41={175.3,177.6,179.8,181.1,182.4,183.1,189.7,187.5,185.4,183.2,181.5,179.6,177.4,175.2}。

g. determine if k is ≦ N? If not, making k equal to k +1, and going to step e, otherwise, h.

h. Determining an objective functionF (x) is minimal? If yes, otherwise, searching the step length again, and resetting the roll bending compensation coefficient eta1j,η2j,ξ1j,ξ2jTo step f, the objective function f (x) is:

the minimum value of the objective function is calculated to be f (x) 5.12, and the process proceeds to step i.

i. Judging the constraint condition, the total roll bending force of the compensated working roll and the intermediate roll is in the allowed roll bending force range,is there any? And (5) calculating to meet constraint conditions, and turning to the step j.

j. Output 1-4 optimum compensation coefficient X ═ eta (eta) for bending force of working roll and intermediate roll of machine frame1j2j1j2j),

η1j={1.32,1.11,1.24,0.96},η2j={0.0065,-0.0052,-0.0047,0.0061};

ξ1j={0.81,1.12,0.41,1.22},ξ2j={-0.0039,-0.0052,0.0031,-0.0072}。

The change rule of the speed of the 4 th rack in the speed increasing and decreasing process is shown in the attached figure 5, and the three-dimensional graph of the plate shape after the compensation by the roller bending compensation technology taking the plate shape control as the target in the speed increasing and decreasing process of the cold continuous rolling unit is shown in the attached figure 6.

In the cold continuous rolling mill set, the on-line adjustment of the plate shape by the bending roll force has the characteristic of flexibility and changeability, and the increase of the bending roll force is equivalent to the reduction of the rolling force, so that the edge wave defect of the plate shape is improved; on the contrary, reducing the roll bending force is equivalent to increasing the rolling force, so that the defect of the plate shape middle wave is improved. During rolling, the roll bending force of 1-4 stands is generally set in a high-speed state, and the roll bending force of the 5 th stand can be automatically adjusted. The roll bending force changes the shape of the loaded roll gap to realize the online control of the shape, so that the roll bending force compensation is adopted by the 1-4 frames to control the shape in the speed increasing and reducing stage. In the past, the plate shape regulation and control in the acceleration and deceleration process of the cold continuous rolling unit generally adopts tension compensation rolling force or roller bending force to compensate rolling force, and the final plate shape fluctuation size is not considered. According to the invention, the minimum plate shape fluctuation in the speed increasing and reducing stage in the rolling process of the cold continuous rolling mill set is realized by comprehensively optimizing the roll bending force of the working roll and the middle roll, the field production cost of the cold continuous rolling mill set is reduced, and the plate shape in the speed increasing and reducing stage is improved.

As shown in fig. 7, the present invention also provides a roll bending compensation system targeting the strip shape control, comprising:

and the setting module 701 is used for setting the initial values of the compensation coefficients of the bending forces of the working rolls and the intermediate rolls of the 1-4 frames and optimizing the step length.

The dividing module 702 is used for dividing the rolling strip material speed increasing and decreasing process into a plurality of sections.

The first calculating module 703 is configured to calculate, for each section, an oil film thickness, a friction coefficient, and a rolling force corresponding to the speed of the 1-4 stand based on the collected process parameters of the equipment in the cold continuous rolling mill and the collected process parameters of the strip steel production acceleration/deceleration section of the cold continuous rolling mill.

A second calculating module 704, configured to calculate, for each segment, a working roll bending force compensation value, an intermediate roll bending force compensation value, and a compensated front tension corresponding to the 1-4 frame speed based on the initial compensation coefficient value;

an optimizing module 705, configured to construct an objective function according to the compensated front tension, and optimize the compensated front tension through the objective function.

And a determining module 706, configured to determine an optimized work roll bending force compensation value and an optimized intermediate roll bending force compensation value according to the optimized pre-compensation tension.

And the compensation module 707 is configured to compensate the working roll bending force of the 1-4 rack based on the optimized working roll bending force compensation value, and compensate the intermediate roll bending force of the 1-4 rack based on the optimized intermediate roll bending force compensation value.

And the judging module 708 is used for judging whether the work roll bending force after the compensation of the 1-4 frames and the middle roll bending force after the compensation are in the constraint range.

And an optimal compensation coefficient determining module 709, configured to determine optimal compensation coefficients for the work roll bending force and the intermediate roll bending force when the compensated work roll bending force and the compensated intermediate roll bending force of the 1-4 frames are within the constraint range.

And the resetting module 7010 is used for resetting the 1-4 machine frame working roll and intermediate roll bending force compensation coefficients when the 1-4 machine frame compensated working roll bending force and the compensated intermediate roll bending force are not in the constraint range.

The embodiments in the present description are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments are referred to each other. For the system disclosed by the embodiment, the description is relatively simple because the system corresponds to the method disclosed by the embodiment, and the relevant points can be referred to the method part for description.

The principles and embodiments of the present invention have been described herein using specific examples, which are provided only to help understand the method and the core concept of the present invention; meanwhile, for a person skilled in the art, according to the idea of the present invention, the specific embodiments and the application range may be changed. In view of the above, the present disclosure should not be construed as limiting the invention.

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