阅读说明：本技术 一种重型叉车用前驱动桥及其加工工艺 (Front drive axle for heavy forklift and machining process thereof ) 是由 张晋桂 于 2021-08-06 设计创作，主要内容包括：本发明涉及叉车配件加工设备技术领域,提供一种重型叉车用前驱动桥及其加工工艺,包括以下步骤：将报废大型汽车的完整后驱动桥拆卸下来,铸造一减速器安装座,减速器安装座安装一侧设有与大型报废汽车后驱动桥的中驱动桥壳体法兰盘相适配的第二法兰盘,减速器安装座远离加工第二法兰盘的一面上设有第三法兰盘用于与重型叉车发动机输出轴衔接,在减速器安装座内安装减速器,将减速器的输出轴与报废大型汽车后驱动桥的螺旋伞齿轮总成的驱动轴同轴连接,减速器的输入轴与重型叉车发动机输出轴同轴连接,完成整个重型叉车前驱动桥的加工。本发明解决了现有重型叉车前驱动桥加工和生产成本高的问题。(The invention relates to the technical field of forklift accessory processing equipment, and provides a front drive axle for a heavy forklift and a processing technology thereof, wherein the front drive axle comprises the following steps: the method comprises the steps of disassembling a complete rear drive axle of a scrapped large automobile, casting a reducer mounting seat, wherein a second flange matched with a flange plate of a middle drive axle housing of the rear drive axle of the large scrapped automobile is arranged on one side of the reducer mounting seat, a third flange plate is arranged on one side, away from the second flange plate, of the reducer mounting seat and used for being connected with an output shaft of a heavy forklift engine, the reducer is mounted in the reducer mounting seat, the output shaft of the reducer is coaxially connected with a drive shaft of a spiral bevel gear assembly of the rear drive axle of the scrapped large automobile, an input shaft of the reducer is coaxially connected with an output shaft of the heavy forklift engine, and machining of the front drive axle of the whole heavy forklift is completed. The invention solves the problem that the existing front drive axle of the heavy forklift is high in processing and production cost.)

1. The utility model provides a heavy front drive axle processing technology for fork truck which characterized in that: the method comprises the following steps:

the method comprises the steps of disassembling a complete rear drive axle of a scrapped large automobile, casting a reducer mounting seat, wherein a second flange matched with a flange plate of a middle drive axle housing of the rear drive axle of the large scrapped automobile is arranged on one side of the reducer mounting seat, a third flange plate is arranged on one side, away from the second flange plate, of the reducer mounting seat and used for being connected with an output shaft of a heavy forklift engine, the reducer is mounted in the reducer mounting seat, the output shaft of the reducer is coaxially connected with a drive shaft of a spiral bevel gear assembly of the rear drive axle of the scrapped large automobile, an input shaft of the reducer is coaxially connected with an output shaft of the heavy forklift engine, and machining of the front drive axle of the whole heavy forklift is completed.

2. The process for machining the front drive axle for the heavy forklift according to claim 1, wherein: the reducer comprises a large gear, a small gear and a second driving shaft, the large gear and the small gear are rotatably installed in a reducer installation seat, the large gear is sleeved on a driving shaft of a spiral bevel gear assembly which is fixed on a rear driving axle of a scrapped large-sized automobile, the large gear is meshed with the small gear, the small gear is fixedly sleeved on the second driving shaft, and the free end of the second driving shaft penetrates out of the reducer installation seat to be connected with an engine output shaft of the heavy-duty forklift.

3. The utility model provides a heavy front-wheel drive axle for fork truck, includes scrapped large automobile complete rear drive axle, reduction gear mount pad and reduction gear, its characterized in that: the reducer mounting seat is characterized in that a second flange matched with a flange of a middle drive axle housing of a rear drive axle of a large scraped car is arranged on one side of the reducer mounting seat, a third flange is arranged on one side, away from the second flange, of the reducer mounting seat and used for being connected with an output shaft of a heavy forklift engine, the reducer is mounted in the reducer mounting seat, the output shaft of the reducer is coaxially connected with a drive shaft of a spiral bevel gear assembly of the rear drive axle of the scraped large car, and an input shaft of the reducer is coaxially connected with the output shaft of the heavy forklift engine.

4. The front drive axle for a heavy duty forklift as set forth in claim 3, wherein: the reducer comprises a large gear, a small gear and a second driving shaft, the large gear and the small gear are rotatably installed in a reducer installation seat, the large gear is sleeved on a driving shaft of a spiral bevel gear assembly which is fixed on a rear driving axle of a scrapped large-sized automobile, the large gear is meshed with the small gear, the small gear is fixedly sleeved on the second driving shaft, and the free end of the second driving shaft penetrates out of the reducer installation seat to be connected with an engine output shaft of the heavy-duty forklift.

5. The front drive axle for a heavy-duty forklift truck according to claim 4, characterized in that: the gear ratio of the big gear to the small gear is 3-8: 1-2.

Technical Field

The invention relates to the technical field of forklift accessory production, in particular to a front drive axle for a heavy forklift and a processing technology thereof.

Background

Fork trucks are industrial handling vehicles, and refer to various wheeled handling vehicles that perform handling, stacking, and short-distance transport operations on piece pallet goods. The International organization for standardization ISO/TC110 is referred to as an industrial vehicle. It is commonly used for transportation of large warehouse goods, and is usually driven by an oil-burning engine or a battery. The heavy forklift adopts a diesel engine as power, has the bearing capacity of 10.0-52.0 tons, and is generally used for outdoor operation in industries such as wharfs and steel with heavy goods. The processing of the drive axle of the heavy forklift usually needs a lathe combined with a boring machine tool, the cost for purchasing numerical control boring machine tools is too high, the cost is too high for small factories, particularly for small factories producing the heavy forklift, and the annual output of the small factories in one year basically does not exceed two digits. Meanwhile, the axle package (namely the drive axle middle axle housing) of the front drive axle housing of the heavy forklift is large in body and high in casting cost. However, large trucks need to be scrapped and treated by the service life and similar iron scraps, but many parts of large trucks far reach the abandonment degree, so that a great deal of waste is caused. Therefore, how to effectively reduce the cost and improve the production profit when the front drive axle of the heavy forklift is produced is a problem to be solved urgently.

Disclosure of Invention

Therefore, aiming at the problems, the invention provides the front drive axle for the heavy forklift and the processing technology thereof, which are effectively combined with the drive axle of the large scraped car for reprocessing, have high processing efficiency, save mass production cost and improve enterprise production benefit.

In order to solve the technical problem, the invention adopts the following scheme: a processing technology of a front drive axle for a heavy forklift comprises the following steps: the method comprises the steps of disassembling a complete rear drive axle of a scrapped large automobile, casting a reducer mounting seat, wherein a second flange matched with a flange plate of a middle drive axle housing of the rear drive axle of the large scrapped automobile is arranged on one side of the reducer mounting seat, a third flange plate is arranged on one side, away from the second flange plate, of the reducer mounting seat and used for being connected with an output shaft of a heavy forklift engine, the reducer is mounted in the reducer mounting seat, the output shaft of the reducer is coaxially connected with a drive shaft of a spiral bevel gear assembly of the rear drive axle of the scrapped large automobile, an input shaft of the reducer is coaxially connected with an output shaft of the heavy forklift engine, and machining of the front drive axle of the whole heavy forklift is completed.

Furthermore, the reduction gear includes gear wheel, pinion and second drive shaft, rotationally installs gear wheel and pinion in the reduction gear mount pad and gear wheel cover establish be fixed in with scrap large-scale automobile rear drive axle's spiral bevel gear assembly's drive shaft on, gear wheel and pinion mesh mutually, the fixed cover of pinion is located on the second drive shaft and the free end of second drive shaft is worn out the reduction gear mount pad and is connected with heavy fork truck's engine output shaft.

The utility model provides a front drive axle for heavy fork truck, including scrapping the complete rear drive axle of large automobile, reduction gear mount pad and reduction gear, reduction gear mount pad installation one side is equipped with the second ring flange with the well drive axle housing ring flange looks adaptation of large-scale scrapped automobile rear drive axle, it is used for linking up with heavy fork truck engine output shaft to be equipped with the third ring flange on the one side of processing second ring flange is kept away from to the reduction gear mount pad, the reduction gear is installed in the reduction gear mount pad and the output shaft of reduction gear and the drive shaft coaxial coupling of scrapping the spiral bevel gear assembly of large automobile rear drive axle, the input shaft and the heavy fork truck engine output shaft coaxial coupling of reduction gear.

Furthermore, the reduction gear includes gear wheel, pinion and second drive shaft, rotationally installs gear wheel and pinion in the reduction gear mount pad and gear wheel cover establish be fixed in with scrap large-scale automobile rear drive axle's spiral bevel gear assembly's drive shaft on, gear wheel and pinion mesh mutually, the fixed cover of pinion is located on the second drive shaft and the free end of second drive shaft is worn out the reduction gear mount pad and is connected with heavy fork truck's engine output shaft.

Furthermore, the gear ratio of the large gear to the small gear is 3-8: 1-2.

By adopting the technical scheme, the invention has the beneficial effects that: the whole rear drive axle of the scrapped large automobile can completely meet the driving speed low-speed carrying speed of the front drive axle of the heavy forklift truck by combining the speed reducer, so that the front drive axle of the heavy forklift truck is reformed and applied to the front drive axle of the heavy forklift truck by reforming the scrapped large automobile rear drive axle shell of the large automobile into a durable rear drive axle, the scrapped large automobile can completely finish the scrapping degree when the large automobile is scrapped, and the partial components of the scrapped large automobile can be realized by reforming the scrapped large automobile rear drive axle into the front drive axle of the heavy forklift truck The front drive axle of the heavy forklift is not required to be cast again, and compared with the existing front drive axle of the heavy forklift, the cost can be saved by more than 60%, the production cost is greatly reduced, and the front drive axle of the heavy forklift can be widely popularized and applied.

Drawings

Fig. 1 is a partial structural schematic diagram of an embodiment of the present invention.

Detailed Description

The invention will now be further described with reference to the accompanying drawings and detailed description.

The preferable processing technology of the front drive axle for the heavy forklift comprises the following steps: the integral rear drive axle of the scrapped large automobile is disassembled, a reducer mounting seat is cast, a second flange matched with a flange of a middle drive axle housing of the rear drive axle of the large scrapped automobile is arranged on one side of the reducer mounting seat, a third flange is arranged on one side, far away from the second flange, of the reducer mounting seat and used for being connected with an engine output shaft of the heavy forklift, the reducer is mounted in the reducer mounting seat and comprises a large gear, a small gear and a second drive shaft, the large gear and the small gear are rotatably mounted in the reducer mounting seat, the large gear is sleeved and fixed on a drive shaft integrated with a spiral bevel gear of the rear drive axle of the scrapped large automobile, the large gear is meshed with the small gear, the small gear is fixedly sleeved on the second drive shaft, and the free end of the second drive shaft penetrates through the reducer mounting seat and is connected with the engine output shaft of the heavy forklift, and finishing the processing of the front drive axle of the whole heavy forklift.

Referring to fig. 1, the preferred front drive axle for a heavy forklift of the present invention includes a complete rear drive axle 1 of a scraped large automobile, a reducer mounting seat 3 and a reducer, a second flange plate adapted to a flange plate of a middle drive axle housing of the rear drive axle 1 of the large scraped automobile is disposed on one side of the reducer mounting seat 3, a third flange plate is disposed on a side of the reducer mounting seat 3 away from the second flange plate for being engaged with an output shaft of an engine of the heavy forklift, the reducer includes a large gear 41, a small gear 42 and a second drive shaft 43, and a gear ratio of the large gear 41 to the small gear 42 is 4: 1, a large gear 41 and a small gear 42 are rotatably arranged in a speed reducer mounting seat 3, the large gear 41 is fixedly sleeved on a driving shaft 11 of a spiral bevel gear assembly of a rear driving axle 1 of a scrapped large automobile, the large gear 41 is meshed with the small gear 42, the small gear 42 is fixedly sleeved on a second driving shaft 43, the free end of the second driving shaft 43 penetrates through the speed reducer mounting seat 3 to be connected with an engine output shaft of a heavy forklift, and a mounting position matched with a mounting seat of a frame support platform 2 of the rear driving axle 1 of the scrapped large automobile is machined on a frame of the heavy forklift so as to facilitate the fixed mounting of the frame of the heavy forklift and the mounting seat of the frame support platform 2.

The gear ratio of a big gear and a small gear of the speed reducer is 3-8: preferably 1 to 2.

The invention detaches the complete rear drive axle of the scrapped large automobile, processes the mounting position matched with the frame support platform mounting seat of the rear drive axle of the scrapped large automobile on the frame of the heavy forklift, mounts the speed reducer on the input shaft of the spiral umbrella assembly of the rear drive axle of the scrapped large automobile, leads the rear drive axle assembly of the scrapped large automobile to meet the slow running requirement of the heavy forklift through the effective speed reduction of the speed reducer, reforms the scrapped large automobile rear drive axle detached from the service life of the large automobile to the rear scrapped large automobile into the front drive axle of the heavy forklift, because the scrapped large automobile rear drive axle shell is durable, the scrapped large automobile is far less than the abandonment degree when the large automobile is scrapped, the complete rear drive axle of the scrapped large automobile combined with the speed reducer can completely meet the low-speed carrying of the front drive axle of the heavy forklift, therefore, the front drive axle modified from the front drive axle and applied to the heavy forklift realizes the reutilization of local parts of the scrapped large-sized automobile, so that the front drive axle of the heavy forklift does not need to be recast, and compared with the existing front drive axle of the heavy forklift, the front drive axle can save the cost by more than 60 percent, greatly reduces the production cost, and can be widely popularized and applied.

While the invention has been particularly shown and described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.