Automatic discharging and transporting integrated equipment of muffle roller type mesh belt quenching furnace

文档序号:1094979 发布日期:2020-09-25 浏览:11次 中文

阅读说明:本技术 一种马弗托辊型网带淬火炉的自动出料运输一体化设备 (Automatic discharging and transporting integrated equipment of muffle roller type mesh belt quenching furnace ) 是由 郭纯 陈艳艳 陈丰 孟令启 于 2020-06-25 设计创作,主要内容包括:本发明公开一种马弗托辊型网带淬火炉的自动出料运输一体化设备,包括固定龙门架,所述固定龙门架包括互相呈镜像分布的支撑柱,其中一个支撑柱一侧设有第一坦克带固定架,支撑柱上端共同设有第一支撑杆,第一支撑杆上设有阵列分布的第一滑轨,第一滑轨上均设有阵列分布的第一滑块,第一滑块上共同设有平台板,移动平台上设有升降机构,固定龙门架一侧设有第一传送机构,第一传送机构一侧设有第二传送机构,升降机构下端设有夹取机构。本发明操作简单,便于产品的出料转运,避免了作业人员近距离人工出料,不仅出料效率高,同时安全性高,保护了作业人员的人身安全,进一步降低了作业人员的劳动强度。(The invention discloses automatic discharging and transporting integrated equipment of a muffle roller type mesh belt quenching furnace, which comprises a fixed portal frame, wherein the fixed portal frame comprises support columns which are distributed in a mirror image mode, a first tank belt fixing frame is arranged on one side of one support column, a first support rod is jointly arranged at the upper end of the support column, first slide rails which are distributed in an array mode are arranged on the first support rod, first slide blocks which are distributed in an array mode are arranged on the first slide rails, a platform plate is jointly arranged on the first slide blocks, a lifting mechanism is arranged on a moving platform, a first conveying mechanism is arranged on one side of the fixed portal frame, a second conveying mechanism is arranged on one side of the first conveying mechanism, and a clamping mechanism is arranged at the lower end of the. The automatic discharging device is simple to operate, is convenient for discharging and transferring products, avoids manual discharging of operators in a short distance, is high in discharging efficiency and safety, protects personal safety of the operators, and further reduces labor intensity of the operators.)

1. An automatic discharging and transporting integrated device of a muffle roller type mesh belt quenching furnace comprises a fixed portal frame (1), it is characterized in that the fixed portal frame (1) comprises supporting columns (11) which are distributed in a mirror image manner, one of them support column (11) one side is equipped with first tank area mount (12), support column (11) upper end is equipped with first bracing piece (13) jointly, be equipped with first slide rail (14) of array distribution on first bracing piece (13), all be equipped with first slider (141) of array distribution on first slide rail (14), be equipped with landing slab (2) jointly on first slider (141), be equipped with elevating system (3) on moving platform (2), fixed portal frame (1) one side is equipped with first transport mechanism (4), first transport mechanism (4) one side is equipped with second transport mechanism (5), elevating system (3) lower extreme is equipped with presss from both sides and gets mechanism (6).

2. The automatic discharging and transporting integrated equipment for the muffle roller type mesh belt quenching furnace according to claim 1, wherein a first servo motor fixing frame (16) is further arranged on one side of the first supporting rod (13), a first servo motor (17) is arranged on the first servo motor fixing frame (16), a first coupler (171) is arranged at one end of the first servo motor (17), a first lead screw (172) is arranged at the top end of the first coupler (171), a first bearing seat (173) and a second bearing seat (174) are arranged on the first lead screw (172), a fixing bottom plate (112) is arranged at the lower end of the supporting column (1), an installation plate (111) is arranged at the upper end of the supporting column (1), the first supporting rod (13) is fixed on the installation plate (111), and a first tank belt (15) is arranged on the first tank belt fixing frame (12).

3. The automatic discharging and conveying integrated equipment of the muffle roller type mesh belt quenching furnace according to claim 1, the automatic feeding device is characterized in that a second support rod (21) is arranged on the platform plate (2), a screw rod block fixed at the lower end of the platform plate (2) is arranged on the screw rod (172), a balancing weight (22) is further arranged at one end of the second support rod (21), a second sliding rail (211) distributed in an array mode is arranged on one side of the support rod (21), a second sliding block (212) distributed in an array mode is arranged on the second sliding rail (211), a second servo motor (23) is arranged on the second support rod (21), a second tank belt fixing frame (24) is arranged on the second servo motor (23), a third tank belt (25) is arranged at one end of the second tank belt fixing frame (24), a third tank belt (26) is arranged at the other end of the second tank belt fixing frame (24), and a third tank belt fixing frame (27) is arranged at the.

4. The automatic discharging and conveying integrated equipment for the muffle roller type mesh belt quenching furnace according to claim 3, wherein one end of the second servo motor (23) is provided with a second coupler (231), as shown in fig. 2, one end of the second coupler (231) is provided with a second lead screw (232), one side of the second servo motor (23) is further provided with a second servo motor fixing frame, the second lead screw (232) is provided with a lead screw block (236), and the second lead screw (232) is further provided with a third bearing seat (234) and a fourth bearing seat (235).

5. The automatic discharging and conveying integrated equipment of the muffle roller type mesh belt quenching furnace according to claim 1, wherein the lifting mechanism (3) comprises a lifting frame (31), a screw rod block (236) is fixed on the back of the lifting frame (31), a connecting plate (312) is arranged on one side of the lifting frame (31), fixed sliding blocks (311) distributed in an array are further arranged on the back of the lifting frame (31), the lifting frame (31) is fixed on a second sliding block (212) arranged on a second sliding rail (211), the lifting mechanism (3) further comprises a screw rod frame (33), third sliding rails (331) distributed in an array are arranged on the back of the screw rod frame (33), the third sliding rails (331) are matched with the fixed sliding blocks (311), a third servo motor (32) is arranged on the screw rod frame (33), a third coupler (321) is arranged at the lower end of the third servo motor (32), and a third screw rod (322) is arranged at the lower end of the third coupler (321), the third screw rod (322) is provided with fifth bearing seats (323) distributed in an array manner, the third screw rod (322) is provided with a second screw rod block (324), the second screw rod block (324) is connected with the connecting plate (312), and one end of a third tank band fixing frame (27) is fixed on the screw rod frame (33).

6. The automatic discharging and conveying integrated equipment for the muffle roller type mesh belt quenching furnace according to claim 1, wherein the first conveying mechanism (4) and the second conveying mechanism (5) have the same structure, the second conveying mechanism (5) comprises supporting blocks (51) distributed in an array, the supporting blocks (51) are provided with a conveying frame (52) together, and the conveying frame (52) is provided with a steel mesh conveying belt (53) together.

7. The automatic discharging and conveying integrated equipment for the muffle roller type mesh belt quenching furnace according to claim 1, wherein the clamping mechanism (6) comprises a fourth servo motor (61), the fourth servo motor (61) is fixed at the lower end of the lifting frame (31) through a third servo motor fixing frame, a rotating disc (63) is arranged at the lower end of the fourth servo motor (61), a clamping frame (64) is arranged at the lower end of the rotating disc (63), clamping plates (65) are arranged at both ends of the clamping frame (64), a cylinder (66) is arranged at the outer side of each clamping plate (65), a telescopic rod (66) is arranged at one end of each cylinder (66), a heat-resistant clamping plate (68) is arranged at the top end of each telescopic rod (661), wire columns (67) distributed in an array are further arranged on the clamping plates (65), and a wire rod (671) which is connected with the heat-resistant clamping plates.

Technical Field

The invention relates to the field of discharging devices, in particular to automatic discharging and transporting integrated equipment of a muffle roller type mesh belt quenching furnace.

Background

The mesh belt furnace is a sintering furnace which realizes the continuous conveying of parts in the furnace by a mesh belt protected by a muffle, and is mainly used for sintering powder metallurgy products, reducing metal powder and pre-sintering, sintering or heat treatment of electronic products in protective atmosphere or air. The whole set of equipment consists of three parts, namely a furnace body, a mesh belt transmission system and a temperature control system, wherein the furnace body consists of a feeding section, a pre-sintering section, a slow cooling section, a water cooling section and a discharging section. The mesh belt transmission system comprises a high-temperature-resistant mesh belt, a transmission device and the like, the running speed of the mesh belt is adjusted by a frequency converter, and a digital display type mesh belt speed measuring device is configured to directly read the mesh belt speed; the temperature control system comprises a thermocouple, a digital display type intelligent PID regulator and a silicon controlled rectifier, a closed-loop control system is formed, automatic and accurate temperature control can be achieved, a heating element adopts an FEC ceramic heating plate or a ceramic heating rod, a heat-resistant steel mesh belt is conveyed, a large wrap angle tensioning wheel design idea is adopted, after product heat treatment is completed, because the heat quantity of a product is high, manual blanking is low in efficiency, meanwhile, the danger is high, and aiming at the situation, automatic discharging and conveying integrated equipment of the muffle roller type mesh belt quenching furnace is provided.

Disclosure of Invention

The invention aims to provide automatic discharging and transporting integrated equipment of a muffle roller type mesh belt quenching furnace, which is simple to operate, is convenient for discharging and transporting products, avoids manual discharging of operators in a short distance, has high discharging efficiency and high safety, protects the personal safety of the operators, and further reduces the labor intensity of the operators.

The purpose of the invention can be realized by the following technical scheme:

the utility model provides an automatic discharging transportation integration equipment of muffle bearing roller type guipure quenching furnace, including fixed portal frame, fixed portal frame is including the support column that is the mirror image and distributes mutually, one of them support column one side is equipped with first tank area mount, the support column upper end is equipped with first bracing piece jointly, be equipped with the first slide rail of array distribution on the first bracing piece, all be equipped with the first slider of array distribution on the first slide rail, be equipped with the landing slab jointly on the first slider, be equipped with elevating system on the moving platform, fixed portal frame one side is equipped with first transport mechanism, first transport mechanism one side is equipped with second transport mechanism, the elevating system lower extreme is equipped with to press from both sides and gets the mechanism.

Further, still be equipped with a servo motor mount on one side of first bracing piece, be equipped with a servo motor on the first servo motor mount, first servo motor one end is equipped with first shaft coupling, and first shaft coupling top is equipped with first lead screw, is equipped with first bearing and second bearing on the first lead screw, and the support column lower extreme is equipped with PMKD, and the support column upper end is equipped with the mounting panel, and first bracing piece is fixed on the mounting panel, is equipped with first tank area on the first tank area mount.

Further, be equipped with the second bracing piece on the landing slab, be equipped with the lead screw piece of fixing at the landing slab lower extreme on the lead screw, second bracing piece one end still is equipped with the balancing weight, bracing piece one side is equipped with the second slide rail of array distribution, be equipped with the second slider of array distribution on the second slide rail, be equipped with second servo motor on the second bracing piece, be equipped with second tank area mount on the second servo motor, second tank area mount one end is equipped with the third tank area, the second tank area mount other end is equipped with the third tank area, third tank area top is equipped with the third tank area mount.

Furthermore, a second coupler is arranged at one end of the second servo motor, as shown in the figure, a second lead screw is arranged at one end of the second coupler, a second servo motor fixing frame is further arranged on one side of the second servo motor, a lead screw block is arranged on the second lead screw, and a third bearing seat and a fourth bearing seat are further arranged on the second lead screw.

Further, elevating system includes the crane, the lead screw piece is fixed at the crane back, crane one side is equipped with the connecting plate, the crane back still is equipped with array distribution's solid fixed sliding block, the crane is fixed on the second slider that is equipped with on the second slide rail, elevating system still includes the lead screw frame, the lead screw frame back is equipped with array distribution's third slide rail, the third slide rail is mutually supported with solid fixed sliding block, be equipped with third servo motor on the lead screw frame, third servo motor lower extreme is equipped with the third shaft coupling, third shaft coupling ware lower extreme is equipped with the third lead screw, be equipped with array distribution's fifth bearing on the third lead screw, be equipped with the second lead screw piece on the third lead screw, the second lead screw piece is linked with the connecting plate, third tank area mount one end is fixed on the lead screw.

Furthermore, the first conveying mechanism and the second conveying mechanism are identical in structure, the second conveying mechanism comprises supporting blocks which are distributed in an array mode, a conveying frame is jointly arranged on the supporting blocks, and a steel mesh conveying belt is jointly arranged on the conveying frame.

Further, press from both sides and get mechanism and include fourth servo motor, and fourth servo motor passes through the third servo motor mount to be fixed at the crane lower extreme, and fourth servo motor lower extreme is equipped with the rotary disk, and the rotary disk lower extreme is equipped with the holding frame, and the holding frame both ends all are equipped with splint, and the splint outside all is equipped with the cylinder, and cylinder one end all is equipped with the telescopic link, and the telescopic link top is equipped with heat-resisting splint, still is equipped with the wire post of array distribution on the splint, is equipped with the wire rod who links heat-resisting splint in the.

The invention has the beneficial effects that:

1. the automatic discharging device is simple to operate, is convenient for discharging and transferring products, avoids manual discharging of operators in a short distance, and is high in discharging efficiency and safety;

2. the invention protects the personal safety of the operating personnel and further reduces the labor intensity of the operating personnel.

Drawings

The invention will be further described with reference to the accompanying drawings.

FIG. 1 is a schematic structural view of an automatic discharging and transporting integrated apparatus of a muffle-idler type mesh belt quenching furnace according to the invention;

FIG. 2 is a schematic view of a part of an automatic discharging and transporting integrated apparatus of a muffle-idler type mesh belt quenching furnace according to the present invention;

FIG. 3 is a schematic structural view of a part of an automatic discharging and transporting integrated device of a muffle-idler type mesh belt quenching furnace according to the invention;

fig. 4 is an enlarged schematic view of the structure at a in fig. 1 according to the present invention.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the description of the present invention, it is to be understood that the terms "opening," "upper," "lower," "thickness," "top," "middle," "length," "inner," "peripheral," and the like are used in an orientation or positional relationship that is merely for convenience in describing and simplifying the description, and do not indicate or imply that the referenced component or element must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be considered as limiting the present invention.

The utility model provides an automatic discharging transportation integration equipment of muffle bearing roller type guipure quenching furnace, including fixed portal frame 1, as shown in figure 1, figure 2, figure 3 shows, fixed portal frame 1 is including being the support column 11 that the mirror image distributes mutually, one of them support column 11 one side is equipped with first tank area mount 12, support column 11 upper end is equipped with first bracing piece 13 jointly, be equipped with the first slide rail 14 of array distribution on the first bracing piece 13, all be equipped with the first slider 141 of array distribution on the first slide rail 14, be equipped with platform board 2 on the first slider 141 jointly, be equipped with elevating system 3 on the moving platform 2, fixed portal frame 1 one side is equipped with first transport mechanism 4, first transport mechanism 4 one side is equipped with second transport mechanism 5, the 3 lower extreme of elevating system is equipped with presss from both sides and gets mechanism 6.

A first servo motor fixing frame 16 is further arranged on one side of the first supporting rod 13, as shown in fig. 1, fig. 2 and fig. 3, a first servo motor 17 is arranged on the first servo motor fixing frame 16, a first coupler 171 is arranged at one end of the first servo motor 17, a first lead screw 172 is arranged at the top end of the first coupler 171, a first bearing seat 173 and a second bearing seat 174 are arranged on the first lead screw 172, a fixing base plate 112 is arranged at the lower end of the supporting column 1, a mounting plate 111 is arranged at the upper end of the supporting column 1, the first supporting rod 13 is fixed on the mounting plate 111, and a first tank belt 15 is arranged on the first tank belt fixing.

Be equipped with second bracing piece 21 on the landing slab 2, as shown in fig. 1, fig. 2, fig. 3, be equipped with the lead screw piece of fixing at the landing slab 2 lower extreme on the first lead screw 172, second bracing piece 21 one end still is equipped with balancing weight 22, bracing piece 21 one side is equipped with array distribution's second slide rail 211, be equipped with array distribution's second slider 212 on the second slide rail 211, be equipped with second servo motor 23 on the second bracing piece 21, be equipped with second tank area mount 24 on the second servo motor 23, second tank area mount 24 one end is equipped with third tank area 25, the second tank area mount 24 other end is equipped with third tank area 26, third tank area 26 top is equipped with third tank area mount 27.

One end of the second servo motor 23 is provided with a second coupling 231, as shown in fig. 2, one end of the second coupling 231 is provided with a second lead screw 232, one side of the second servo motor 23 is further provided with a second servo motor fixing frame, the second lead screw 232 is provided with a lead screw block 236, and the second lead screw 232 is further provided with a third bearing seat 234 and a fourth bearing seat 235.

The lifting mechanism 3 comprises a lifting frame 31, as shown in figure 2, as shown in fig. 3, the screw block 236 is fixed on the back of the lifting frame 31, a connecting plate 312 is arranged on one side of the lifting frame 31, fixed sliders 311 distributed in an array are further arranged on the back of the lifting frame 31, the lifting frame 31 is fixed on a second slider 212 arranged on a second slide rail 211, the lifting mechanism 3 further comprises a screw frame 33, third slide rails 331 distributed in an array are arranged on the back of the screw frame 33, the third slide rails 331 are matched with the fixed sliders 311, a third servo motor 32 is arranged on the screw frame 33, a third coupler 321 is arranged at the lower end of the third servo motor 32, a third screw 322 is arranged at the lower end of the third coupler 321, fifth bearing seats 323 distributed in an array are arranged on the third screw 322, a second screw block 324 is arranged on the third screw 322, the second screw block 324 is linked with the connecting plate 312, and one end of a third tank band fixing frame 27 is fixed.

The first conveying mechanism 4 and the second conveying mechanism 5 have the same structure, and as shown in fig. 1, the second conveying mechanism 5 includes support blocks 51 distributed in an array, the support blocks 51 are provided with a conveying frame 52, and the conveying frame 52 is provided with a steel mesh conveying belt 53.

Press from both sides and get mechanism 6 and include fourth servo motor 61, as shown in fig. 4, fourth servo motor 61 passes through the third servo motor mount to be fixed at crane 31 lower extreme, fourth servo motor 61 lower extreme is equipped with rotary disk 63, rotary disk 63 lower extreme is equipped with clamping frame 64, clamping frame 64 both ends all are equipped with splint 65, the splint 65 outside all is equipped with cylinder 66, cylinder 66 one end all is equipped with telescopic link 661, the telescopic link 661 top is equipped with heat-resisting splint 68, still be equipped with array distribution's wire post 67 on splint 65, be equipped with the wire rod 671 that links heat-resisting splint 68 in the wire post 67.

During the use, the product that the second transport mechanism 5 transported out of the stove utilizes fixed portal frame 1 to drive the platform board 2 and removes to the position of needs, utilizes elevating system 3 to reduce to press from both sides and gets mechanism 6, presss from both sides the mechanism and gets the product at the utilization clamp, recycles fixed portal frame 1 and drives platform board 2 and remove to the position of needs, will press from both sides the product that the mechanism 6 clamp was got and place and transport away on first transport mechanism 4.

In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed.

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