Precision closed oil-way oil-electricity composite injection molding machine
阅读说明:本技术 精密闭式油路油电复合注塑机 (Precision closed oil-way oil-electricity composite injection molding machine ) 是由 商铁虎 于 2020-07-30 设计创作,主要内容包括:本发明涉及流体工作系统技术领域,具体为精密闭式油路油电复合注塑机,包括若干组闭式油路驱动系统,闭式油路驱动系统包括:若干组液压执行机构、油泵、电机以及控制系统,每组液压执行机构均包括液压执行部件、换向器件和主传感器;油泵通过进油管路、出油管路与每组液压执行机构均组成闭式液压油路;电机与油泵传动连接,电机用于驱动油泵;控制系统与电机以及主传感器均电连接,控制系统用于根据负载信息生成控制指令对电机进行实时闭环控制。本申请的精密闭式油路油电复合注塑机,更加节能环保,同时能够解决现有技术在控制精度、使用寿命等方面存在的问题,提高控制精度、延长液压元件使用寿命。(The invention relates to the technical field of fluid working systems, in particular to a precise closed oil way oil-electricity compound injection molding machine, which comprises a plurality of groups of closed oil way driving systems, wherein each closed oil way driving system comprises: the hydraulic control system comprises a plurality of groups of hydraulic actuating mechanisms, oil pumps, motors and a control system, wherein each group of hydraulic actuating mechanisms comprises a hydraulic actuating part, a reversing device and a main sensor; the oil pump and each group of hydraulic actuating mechanisms form a closed hydraulic oil way through an oil inlet pipeline and an oil outlet pipeline; the motor is in transmission connection with the oil pump and is used for driving the oil pump; the control system is electrically connected with the motor and the main sensor and is used for generating a control instruction according to the load information to carry out real-time closed-loop control on the motor. The application discloses accurate closed oil circuit oil electricity composite injection molding machine, it is energy-concerving and environment-protective more, can solve the problem that prior art exists in the aspect of control accuracy, life etc. simultaneously, improve control accuracy, extension hydraulic component life.)
1. Accurate closed oil circuit oil electricity compound injection molding machine, its characterized in that: including control system and a plurality of closed oil circuit actuating system of group, closed oil circuit actuating system includes:
each group of hydraulic actuating mechanisms comprises a hydraulic actuating part, a reversing device and a main sensor, wherein the hydraulic actuating part comprises a first oil port and a second oil port, the reversing device is communicated with the first oil port of the corresponding hydraulic actuating part through a first oil path, and the reversing device is communicated with the second oil port of the corresponding hydraulic actuating part through a second oil path; the main sensor is used for acquiring load information capable of reflecting the motion condition of a load driven by the hydraulic execution component;
the oil pump is communicated with each reversing device through an oil return pipeline, an oil outlet of the oil pump is communicated with each reversing device through an oil inlet pipeline, and the oil pump and each group of hydraulic actuating mechanisms form a closed hydraulic oil circuit through the oil inlet pipeline and the oil outlet pipeline;
the motor is in transmission connection with the oil pump and is used for driving the oil pump;
the control system is electrically connected with the motor and the main sensor and is used for generating a control instruction according to the load information to carry out real-time closed-loop control on the motor.
2. The precise closed oil way oil-electric compound injection molding machine according to claim 1, characterized in that: an overflow pipeline is arranged between the oil inlet pipeline and the oil return pipeline, and an overflow valve is arranged on the overflow pipeline.
3. The precise closed oil way oil-electric compound injection molding machine according to claim 1, characterized in that: and a negative pressure compensation pipeline is also arranged between the oil inlet pipeline and the oil return pipeline, and a one-way valve is arranged on the negative pressure compensation pipeline.
4. The precise closed oil way oil-electric compound injection molding machine according to claim 1, characterized in that: the oil return device also comprises a hydraulic energy accumulator and a cooler, wherein the hydraulic energy accumulator and the cooler are both arranged on the oil return pipeline.
5. The precise closed oil way oil-electric compound injection molding machine according to claim 1, characterized in that: the reversing device is a reversing valve which is used for opening, closing and reversing of a closed hydraulic oil path and comprises four ports, wherein two ports are respectively communicated with an oil inlet pipeline and an oil return pipeline, and the other two ports are respectively communicated with a first oil path and a second oil path.
6. The precise closed oil way oil-electric compound injection molding machine according to claim 1, characterized in that: the closed oil way driving systems are two groups and are respectively a first closed oil way driving system and a second closed oil way driving system, the first closed oil way driving system is used for driving the die closing system, and the second closed oil way driving system is used for driving the injection system.
7. The precise closed oil way oil-electric compound injection molding machine according to claim 6, characterized in that: the hydraulic actuating mechanism of the first closed oil way driving system comprises a mold adjusting actuating mechanism, a mold opening and closing actuating mechanism, a thimble action actuating mechanism and an auxiliary core pulling action actuating mechanism, and the mold adjusting actuating mechanism comprises a mold adjusting reversing valve and a mold adjusting hydraulic motor; the die opening and closing actuating mechanism comprises a die opening and closing reversing valve and a die opening and closing hydraulic cylinder; the ejector pin action executing mechanism comprises an ejector pin action reversing valve and an ejector pin hydraulic cylinder, and the auxiliary core pulling action executing mechanism comprises an auxiliary core pulling action reversing valve.
8. The precise closed oil way oil-electric compound injection molding machine according to claim 6, characterized in that: the hydraulic actuating mechanism of the second closed oil path driving system comprises an injection nozzle moving actuating mechanism and an injection actuating mechanism, and the injection nozzle moving actuating mechanism comprises an injection nozzle moving reversing valve and an injection nozzle moving hydraulic cylinder; the injection executing mechanism comprises an injection reversing valve and an injection hydraulic cylinder.
9. The precise closed oil way oil-electric compound injection molding machine according to claim 1, characterized in that: the oil return system is characterized by further comprising a slave sensor, wherein the slave sensor is arranged on the oil inlet pipeline and the oil return pipeline, the slave sensor is used for detecting hydraulic pressure information at the position where the slave sensor is located, and the control system is further used for adjusting a control instruction according to the pressure information.
10. The precise closed oil way oil-electric compound injection molding machine according to claim 1, characterized in that: the control system adopts a full-digital PID motion control algorithm to carry out real-time closed-loop control.
Technical Field
The invention relates to the technical field of fluid working systems, in particular to a precise closed oil way oil-electricity compound injection molding machine.
Background
The injection molding machine is also known as a plastic injection molding machine. It is a main forming equipment for making various shaped plastic products from thermoplastic plastics or thermosetting plastics by using plastic forming mould. An injection molding machine generally comprises an injection system, a mold closing system, a hydraulic system, an electrical control system, a lubricating system, a heating and cooling system, a safety monitoring system and the like. The hydraulic system provides power for various actions of the injection molding machine according to technological process requirements, and meets the requirements of pressure, speed, position control and the like required by actions of all parts of the injection molding machine. The hydraulic system mainly comprises various hydraulic components and hydraulic auxiliary components.
With the gradual maturity of the production of domestic hydraulic component and servo motor, the traditional hydraulic drive mode has evolved from the hydraulic system of throttle remote pressure regulating to the latest servo drive hydraulic system through the technological evolution development of several generations, and for traditional hydraulic system, energy-conserving effect has had very big improvement. However, the development of hydraulic systems has so far presented problems in several respects:
1. in the aspect of control precision, (1) some hydraulic drive systems of equipment adopt an open-loop oil circuit, the open-loop oil circuit needs to adopt an open oil tank with large capacity, the capacity is large, the occupied area is large, the open oil tank is far away from an execution element, an oil pump is positioned at the open oil tank, the pipeline of the oil pump connected to an oil cylinder is very long, the total length of an oil inlet pipeline and an oil return pipeline can reach 3-20 meters and is not equal, some components are movable, the components need to be connected through hoses, due to the compressible characteristic of hydraulic oil, the hose connection has elasticity, and the pipeline is too long, an overshoot phenomenon easily occurs, and the control precision of the control system is low. (2) Meanwhile, in practical application, the dynamic load changes greatly, which also leads to lower control precision of the control system. (3) Under the condition of adopting an open-loop oil way, closed-loop control is almost impossible under the condition of being far away from a load, so the existing oil way is usually controlled in an open-loop mode, but the internal leakage of an oil pump is related to the working speed, the pressure, the oil temperature, the viscosity and the like, the oil pump runs for a long time and has the problem of internal leakage, and the accuracy of the open-loop control is limited. (4) In the prior art, a driver of a hydraulic control system receives an analog signal, and outputs a digital signal to control a servo motor to work after analog-to-digital conversion, so that the analog signal is easily interfered, the signal is easily distorted, the response is slow, and the like, and the control precision of the hydraulic control system is low.
2. In the aspect of energy saving and environmental protection, a large-capacity open oil tank is needed to be adopted for an open oil circuit, more installed hydraulic oil needs to be used for the open oil tank, a 150-ton common mode locking injection molding machine in the market is taken as an example, the installed capacity is 200 liters of wear-resistant hydraulic oil, the hydraulic oil needs to be replaced every 4000 plus 6000 hours according to the use environment of the injection molding machine, 2400 liters of hydraulic oil needs to be replaced in a working period of 12 years under the working condition of continuous 80% time working, more than one hundred thousand injection molding machines are reserved in China at present, the unit price of the wear-resistant hydraulic oil is 10-15 yuan/liter, the oil replacement is a cost which is not small for users, the cost for oil waste disposal is also needed, and the influence of waste oil treatment on the environment is also a very serious social problem.
3. In the aspect of service life, due to the adoption of the open oil tank, along with liquid level change, temperature change and high-speed flow of oil, gas, dust and moisture in the air easily enter the hydraulic oil, so that the hydraulic oil is easy to emulsify and oxidize, a hydraulic element is easy to cavitate, and the service life of the hydraulic element is shortened.
Disclosure of Invention
The invention aims to provide a precise closed oil circuit oil-electricity compound injection molding machine to solve the problems of control precision, energy conservation, environmental protection, service life and the like in the prior art.
The application provides the following technical scheme:
accurate closed oil circuit oil electricity compound injection molding machine, including control system and a plurality of closed oil circuit actuating system of group, closed oil circuit actuating system includes:
each group of hydraulic actuating mechanisms comprises a hydraulic actuating part, a reversing device and a main sensor, wherein the hydraulic actuating part comprises a first oil port and a second oil port, the reversing device is communicated with the first oil port of the corresponding hydraulic actuating part through a first oil path, and the reversing device is communicated with the second oil port of the corresponding hydraulic actuating part through a second oil path; the main sensor is used for acquiring load information capable of reflecting the motion condition of a load driven by the hydraulic execution component;
the oil pump is communicated with each reversing device through an oil return pipeline, an oil outlet of the oil pump is communicated with each reversing device through an oil inlet pipeline, and the oil pump and each group of hydraulic actuating mechanisms form a closed hydraulic oil circuit through the oil inlet pipeline and the oil outlet pipeline;
the motor is in transmission connection with the oil pump and is used for driving the oil pump;
the control system is electrically connected with the motor and the main sensor and is used for generating a control instruction according to the load information to carry out real-time closed-loop control on the motor.
Has the advantages that:
1. in the technical scheme, each group of closed oil circuit driving systems comprises a plurality of groups of hydraulic actuating mechanisms, through the reversing device, when the injection molding machine executes different actions, the corresponding reversing device is arranged, the closed oil circuit driving systems can control the different hydraulic actuating mechanisms to act in turn, when other reversing valves are closed, all the actions can not interfere with each other, namely, the plurality of groups of hydraulic actuating mechanisms share the same oil pump, the pipeline and the like, the cost is reduced, and the control is convenient to unify.
2. When the bidirectional pump closed loop is used, the static position of a piston cylinder of the oil cylinder is maintained by adjusting the positive and negative rotation of an oil pump, the motor needs to work continuously, a large amount of energy is consumed, and the mechanical position is kept safer, so that mechanical displacement cannot be caused by sudden power failure.
3. Adopt closed oil circuit in this scheme, compare in current open hydraulic pressure oil circuit, cancelled large-scale open oil tank, the hydraulic pressure executive component is no longer kept away from to the oil pump and is set up, can shorten the pipeline effectively, reduces the oil mass in the pipeline to avoided because the compressible characteristic of fluid, the elasticity that the hose connection has, and the pipeline overlength, dynamic load changes greatly, and the drawback of overshoot phenomenon appears easily. Meanwhile, load information reflecting the load condition is obtained through the main sensor, real-time closed-loop control is conducted on the motor through the control system according to the load information, the condition that control precision is affected due to overflow, oil leakage and the like of an oil way is effectively improved, the problems that movement impact vibration is not stable and position control is not accurate are solved, and the control precision is improved. Taking a hydraulic system with the mold locking force of an injection molding machine of 110 tons as an example, when the cycle period is 1.5 seconds, the repeated precision of mold opening stopping is plus or minus 0.15mm, and the repeated precision is plus or minus 2-5mm in the traditional mode; the absolute stopping precision is plus or minus 0.3mm, and the traditional open type oil way is plus or minus 5-10 mm; the injection molding machine has the advantages that the operation is stable, the impact vibration is avoided, the precision is not obviously changed under the weight of 150kg with a load, the injection molding is linear motion, the repeated control precision of the screw is 0.05mm when the injection speed is 100mm/s, and the absolute stop precision is 0.08 mm.
4. Adopt closed oil circuit in this scheme, compare in current open hydraulic oil circuit, cancelled large-scale open oil tank, consequently reduced a large amount of installation hydraulic oil, use injection molding machine clamping force as 110 tons as the example, adopt open hydraulic oil circuit, installation hydraulic oil mass is 170 liters, after this scheme of adoption, the installation oil mass is 16 liters, great saving the cost, and need not to handle a large amount of oil wastes, can not cause the influence to the environment, energy-concerving and environment-protective.
5. Adopt closed oil circuit in this scheme, gas, dust, moisture in the air are difficult to get into the hydraulic pressure oil circuit, and hydraulic oil is difficult to be emulsified and oxidation, and hydraulic component is difficult cavitation erosion also simultaneously, has prolonged hydraulic component's life.
Furthermore, an overflow pipeline is arranged between the oil inlet pipeline and the oil return pipeline, and an overflow valve is arranged on the overflow pipeline.
The overflow valve can eliminate the impact load of movement, and provides upper limit pressure regulating pressure safety protection for an oil circuit system, so that a hydraulic system is protected, and the damage of a hydraulic element caused by the generation of ultrahigh pressure when a pressure sensor fails is prevented.
Furthermore, a negative pressure compensation pipeline is arranged between the oil inlet pipeline and the oil return pipeline, and a one-way valve is arranged on the negative pressure compensation pipeline.
The arrangement of the negative pressure compensation pipeline provides a mounting position for the one-way valve, and the one-way valve is convenient to mount. When a negative load is suddenly generated in the process of pushing the load to move by the thrust, for example, when the mould is opened and the pressure is relieved in an injection molding machine, a negative pressure condition occurs in an oil inlet pipeline, the one-way valve is conducted, hydraulic oil in an oil return pipeline and a hydraulic energy accumulator enters the oil inlet pipeline to perform negative pressure oil supplement, and therefore the conditions that the oil is cut off and shakes and a hydraulic element is damaged due to the negative load are avoided.
And the hydraulic energy accumulator and the cooler are both arranged on the oil return pipeline.
The cooler is used for cooling the hydraulic oil, so that the oil temperature of the hydraulic oil is always kept within a process requirement range. The hydraulic accumulator is used for storing and releasing hydraulic oil, and taking the mold opening action of the injection molding machine as an example, because the oil return amount of a rodless cavity of the oil cylinder is greater than the oil inlet amount of a rod cavity, redundant hydraulic oil which is not needed by the oil pump can flow into the hydraulic accumulator on an oil return pipeline.
Furthermore, the reversing device is a reversing valve, the reversing valve is used for opening, closing and reversing of the closed hydraulic oil path, the reversing valve comprises four ports, two ports are respectively communicated with the oil inlet pipeline and the oil return pipeline, and the other two ports are respectively communicated with the first oil path and the second oil path.
The reversing valve is used for reversing a closed hydraulic oil path, taking a hydraulic execution part as an oil cylinder as an example, assuming that a first oil path is communicated with a rodless cavity of the oil cylinder, a second oil path is communicated with a rod cavity of the oil cylinder, when two ports of the reversing valve are communicated with an oil inlet pipeline and the first oil path, and the other two ports are communicated with an oil return pipeline and the second oil path, the rodless cavity of the oil cylinder takes oil and the rod cavity produces oil, otherwise, when the two ports of the reversing valve are communicated with the oil inlet pipeline and the second oil path, and the other two ports are communicated with the oil return pipeline and the first oil path, the rodless cavity of the oil cylinder produces oil and the rod cavity takes oil, so that the reversing of the. The hydraulic executing components can be controlled to execute different actions, and the different hydraulic executing components can also be controlled to act in turn, and the closed-loop control of pressure and speed regulation is realized.
The closed oil way driving systems are two groups and are respectively a first closed oil way driving system and a second closed oil way driving system, the first closed oil way driving system is used for driving the die closing system, and the second closed oil way driving system is used for driving the injection system.
The mold closing system and the injection system are respectively provided with independent closed oil way driving systems which are not interfered with each other, so that the stable operation of the injection molding machine is ensured.
Further, the hydraulic actuating mechanism of the first closed oil path driving system comprises a mold adjusting actuating mechanism, a mold opening and closing actuating mechanism, a thimble action actuating mechanism and an auxiliary core pulling action actuating mechanism, and the mold adjusting actuating mechanism comprises a mold adjusting reversing valve and a mold adjusting hydraulic motor; the die opening and closing actuating mechanism comprises a die opening and closing reversing valve and a die opening and closing hydraulic cylinder; the ejector pin action executing mechanism comprises an ejector pin action reversing valve and an ejector pin hydraulic cylinder, and the auxiliary core pulling action executing mechanism comprises an auxiliary core pulling action reversing valve.
The mould adjusting actuating mechanism, the mould opening and closing actuating mechanism, the ejector pin action actuating mechanism, the auxiliary core pulling action actuating mechanism and the like are used for respectively driving each technological process and action when the mould system works.
Further, the hydraulic actuating mechanism of the second closed oil path driving system comprises an injection nozzle moving actuating mechanism and an injection actuating mechanism, and the injection nozzle moving actuating mechanism comprises an injection nozzle moving reversing valve and an injection nozzle moving hydraulic cylinder; the injection executing mechanism comprises an injection reversing valve and an injection hydraulic cylinder.
The injection nozzle moving actuating mechanism, the injection actuating mechanism and the like are used for driving all the process steps of the injection system.
The oil inlet pipeline and the oil return pipeline are arranged on the oil inlet pipeline and the oil return pipeline respectively, the auxiliary sensor is used for detecting hydraulic pressure information at the position, and the control system is further used for adjusting a control command according to the pressure information.
By acquiring pressure information of a pipeline and an execution part from a sensor, such as pressure information of a rod cavity and a rodless cavity of an oil cylinder, a control system adjusts a control command according to the pressure information, and the control precision of hydraulic drive control can be further improved.
Further, the control system adopts a full-digital PID motion control algorithm to carry out real-time closed-loop control.
And a full-digital PID motion control algorithm is adopted, so that the anti-interference capability is strong, the response speed is high, and the control precision can be improved. The PID motion control algorithm is adopted for control, so that real-time closed-loop correction can be realized, and the control precision of drive control is improved.
Drawings
Fig. 1 is a schematic structural diagram of a closed oil path driving system in an embodiment of a precision closed oil path oil-electric composite injection molding machine according to the application;
FIG. 2 is a schematic three-dimensional structure diagram of a closed oil path driving system in an embodiment of the precision closed oil path oil-electric composite injection molding machine of the application;
fig. 3 is a schematic structural diagram of a first closed oil path driving system in an embodiment of the precision closed oil path oil-electric composite injection molding machine of the present application;
fig. 4 is a schematic structural diagram of a second closed oil path driving system in an embodiment of the precision closed oil path oil-electric composite injection molding machine of the present application;
fig. 5 is a schematic three-dimensional structure diagram in an embodiment of the precision closed oil path oil-electric composite injection molding machine.
Detailed Description
The following is further detailed by way of specific embodiments:
the reference numbers in the drawings of the specification include: the device comprises an
The precise closed oil way oil-electric composite injection molding machine comprises an injection system, a mold closing system, a lubricating system, a heating and cooling system, a safety monitoring system and the like, and further comprises a control system and a plurality of combined closed oil way driving systems, wherein the closed oil way driving systems are used for driving the injection system and the mold closing system to work.
As shown in fig. 1 and fig. 2, the closed oil path driving system of the present embodiment includes a plurality of sets of hydraulic actuators, an
Each group of hydraulic actuating mechanisms comprises a
In this embodiment, the
The
An
the
The
In this embodiment, the closed oil path driving systems are two sets, which are respectively a first closed oil path driving system and a second closed oil path driving system, where the first closed oil path driving system is used to drive the mold closing system, and the second closed oil path driving system is used to drive the injection system. The mold closing system and the injection system are respectively provided with independent closed oil way driving systems which are not interfered with each other, so that the stable operation of the injection molding machine is ensured.
As shown in fig. 3 and 5, the hydraulic actuator of the first closed oil path driving system includes a mold adjusting actuator, a mold opening and closing actuator, an ejector pin actuation actuator, and an auxiliary core pulling actuation actuator, and the mold adjusting actuator includes a mold adjusting reversing valve 21 and a mold adjusting
As shown in fig. 4 and 5, the hydraulic actuator of the second closed oil path drive system includes an injection nozzle movement actuator and an injection actuator, and the injection nozzle movement actuator includes an injection nozzle movement
An
The arrangement of the negative
The system further comprises a
The control system is electrically connected with the
The control system is used for automatically generating a smooth continuous speed curve according to the preset end position and end speed of a starting stage, the end position and end speed of a running stage, the end position and load information of a tail end stage, generating a control command according to the continuous speed curve and controlling the
Taking the working process of the first closed oil circuit system as an example, the
The load motion process is divided into a starting stage, an operating stage and a tail end stage, and the initial state is that the end point position and the end point speed in the starting stage, the speed of the middle point position in the operating stage and the end point stop position in the tail end stage are manually set. The control subsystem is used for generating a control command according to the end position and the end speed in the starting stage, the end position and the end speed in the running stage, the end position in the tail end stage and the movement information, specifically and automatically generating a completely smooth continuous speed curve command, generating the control command according to the speed curve, and controlling the
The above are merely examples of the present invention, and the present invention is not limited to the field related to this embodiment, and the common general knowledge of the known specific structures and characteristics in the schemes is not described herein too much, and those skilled in the art can know all the common technical knowledge in the technical field before the application date or the priority date, can know all the prior art in this field, and have the ability to apply the conventional experimental means before this date, and those skilled in the art can combine their own ability to perfect and implement the scheme, and some typical known structures or known methods should not become barriers to the implementation of the present invention by those skilled in the art in light of the teaching provided in the present application. It should be noted that, for those skilled in the art, without departing from the structure of the present invention, several changes and modifications can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the patent. The scope of the claims of the present application shall be determined by the contents of the claims, and the description of the embodiments and the like in the specification shall be used to explain the contents of the claims.
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