阅读说明：本技术 一种组合式轮毂及轮毂加工方法 (Combined hub and hub machining method ) 是由 吴贤红 毛朝荣 于 2020-08-03 设计创作，主要内容包括：本发明公开一种组合式轮毂,包括分体设置的轮辋和轮辐,轮辋的内表面凸出设置嵌件,嵌件与轮辋相对固定为一体,轮辐在轮辋的基础上浇铸成型,轮辐将嵌件包裹在内,冷却凝固后轮辐与轮辋固定形成一体；本发明中的轮辋和轮辐独立加工,先加工出轮辋,再在轮辋的基础上浇铸加工轮辐,轮辋和轮辐的整体构成轮毂,本发明采用了分体式结构的轮毂,当轮辋上出现缺陷时不必整体报废,有助于提升成品率,相对于焊接成型的方式减少加工流程。本发明所提供的轮毂加工方法能够加工出上述的组合式轮毂,能够实现相同的技术效果。(The invention discloses a combined hub, which comprises a rim and a spoke which are arranged in a split manner, wherein an insert is arranged on the inner surface of the rim in a protruding manner, the insert and the rim are relatively fixed into a whole, the spoke is cast and molded on the basis of the rim, the spoke wraps the insert, and the spoke and the rim are fixed into a whole after being cooled and solidified; the rim and the spoke are independently processed, the rim is processed firstly, the spoke is cast and processed on the basis of the rim, and the whole rim and the spoke form the hub. The hub processing method provided by the invention can be used for processing the combined hub and can realize the same technical effect.)

1. The utility model provides a modular wheel hub, its characterized in that, rim (1) and spoke (2) including the components of a whole that can function independently setting, the internal surface protrusion of rim (1) sets up inserts (3), spoke (2) are in cast moulding on the basis of rim (1), spoke (2) will including inserts (3) parcel, spoke (2) with rim (1) is fixed to be formed integratively.

2. Combined hub according to claim 1, wherein the rim (1) is stamped and formed from sheet steel and the spokes (2) are cast and formed from an aluminium alloy.

3. Combined hub according to claim 2, in which the insert (3) is connected to the rim (1) with one end having a greater dimension than the other.

4. A modular hub according to claim 3, wherein the insert (3) is provided with a step of abrupt size change.

5. Combined hub according to claim 2, wherein the insert (3) is welded on the rim (1).

6. Combined hub according to claim 2, wherein the inner surface of the rim (1) is provided with at least two inserts (3).

7. A method of machining a hub, comprising:

stamping a steel plate to process a rim (1);

welding and fixing an insert (3) on the inner surface of the rim (1);

placing the rim (1) into a casting mould, the casting mould being in sealing contact with the inner surface of the rim (1);

and injecting the aluminum alloy melt into the casting die to enable the fixed insert (3) to be wrapped in the aluminum alloy melt, and cooling and forming.

8. The hub machining method according to claim 7, wherein the cooling forming process includes:

and keeping the pressure for 5-10 s after the cavity is filled with the aluminum alloy melt.

9. The hub machining method according to claim 7, wherein the pouring of the molten aluminum alloy into the casting mold includes:

and injecting the 650-700 ℃ aluminum alloy melt into the mold from bottom to top.

Technical Field

The invention relates to the technical field of wheels, in particular to a combined hub. In addition, the invention also relates to a hub machining method.

Background

The front wheel hub of the existing electric moped generally has two processing technologies, one is an aluminum wheel hub which is cast and formed, aluminum alloy is cast and formed integrally, and the whole is made of aluminum alloy; the other is an iron hub welded and combined, and is formed by welding and fixing a spinning-formed rim, a punched and stretched spoke, a brake pad, a brake bowl pad, a pipe and the like.

The cast aluminum hub has the problems that the air hole defect and the like are easy to occur at the rim part due to casting pressure, a die and other factors in the production process. The air hole problem can be detected only after the product is subjected to metal processing, the tiny air holes can be subjected to leak repairing treatment, the big air holes can only be scrapped, and the production cost is high.

The welded and combined iron hub is formed by independently punching and forming a plurality of accessories such as a rim, a spoke, a brake pad, a brake bowl sheet, a pipe and the like, and then is welded and combined, so that the production process is complex, various accessories are required to be welded and fixed, the welding points of the product are more, and the attractiveness of the product is influenced; after welding, residual stress can be generated to influence the material performance and reduce the material strength.

For those skilled in the art, how to improve the yield and reduce the processing flow is a technical problem to be solved at present.

Disclosure of Invention

The invention relates to a combined hub, which improves the yield and reduces the processing flow by adopting a split structural design, and the specific scheme is as follows:

the utility model provides a combined type wheel hub, rim and spoke including the components of a whole that can function independently setting, the internal surface protrusion of rim sets up the inserts, the spoke is in cast moulding on the basis of rim, the spoke will including the inserts parcel, the spoke with the rim is fixed to be formed integratively.

Optionally, the rim is stamped and formed from steel plate, and the spokes are cast and formed from aluminum alloy.

Optionally, the insert is connected to the rim at one end with a dimension greater than a dimension of the tip.

Optionally, the insert is provided with a step of abrupt size change.

Optionally, the insert is welded to the rim.

Optionally, the inner surface of the rim is provided with at least two of said inserts.

The invention also provides a hub machining method, which comprises the following steps:

stamping a steel plate to process a rim;

welding and fixing an insert on the inner surface of the rim;

placing the rim into a casting mold, the casting mold being in sealing contact with an inner surface of the rim;

and injecting the aluminum alloy melt into the casting mold, so that the fixed insert is wrapped in the aluminum alloy melt, and cooling and forming.

Optionally, the cooling forming process comprises:

and keeping the pressure for 5-10 s after the cavity is filled with the aluminum alloy melt.

Optionally, the injecting the molten aluminum alloy into the casting mold includes:

and injecting the 650-700 ℃ aluminum alloy melt into the mold from bottom to top.

The invention provides a combined hub, which comprises a rim and a spoke which are arranged in a split manner, wherein an insert is arranged on the inner surface of the rim in a protruding manner, the insert and the rim are relatively fixed into a whole, the spoke is cast and molded on the basis of the rim, the spoke wraps the insert, and the spoke and the rim are fixed into a whole after being cooled and solidified; the rim and the spoke are independently processed, the rim is processed firstly, the spoke is cast and processed on the basis of the rim, and the whole rim and the spoke form the hub. The hub processing method provided by the invention can be used for processing the combined hub and can realize the same technical effect.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.

FIG. 1A is an isometric view of one embodiment of a modular hub provided in accordance with the present invention;

FIG. 1B is a front view of the structure shown in FIG. 1A;

FIG. 1C is a cross-sectional view taken along line A-A of FIG. 1B;

FIG. 2 is a perspective view of a rim;

FIG. 3A is an isometric view of a casting mold;

FIG. 3B is a cross-sectional view of the casting mold mated with the rim;

fig. 3C and 3D are structural views of the upper die and the lower die, respectively.

The figure includes:

rim 1, spoke 2, insert 3.

Detailed Description

The core of the invention is to provide a combined hub, which improves the yield and reduces the processing flow by adopting a split structural design.

In order to make the technical solution of the present invention better understood by those skilled in the art, the combined hub and the hub machining method of the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.

Fig. 1A is an isometric view of a specific structure of the combined hub provided by the invention, wherein the combined hub comprises a rim 1 and a spoke 2 which are arranged separately, fig. 1B is a front view of the structure shown in fig. 1A, and fig. 1C is a sectional view in a direction of a-a in fig. 1B; the rim 1 is circular, the outside of the rim is used for sleeving a tire, and the rim 1 is a structure which is independently processed and manufactured; as shown in fig. 2, is an axis-measuring structure view of the rim 1; the inner surface of the rim 1 is convexly provided with an insert 3, the rim 1 is placed into a casting mold before the spoke 2 is processed, metal melt is injected into the casting mold, and the spoke 2 is cast and molded on the basis of the rim 1; the insert 3 is wrapped in the cast spoke 2, the spoke 2 and the rim 1 are fixedly integrated, and the spoke 2 and the rim 1 are connected more firmly through the insert 3; the insert 3 protrudes out of the inner surface of the rim 1, and the insert 3 can bear the rotating torque between the spoke 2 and the rim 1 when the hub rotates, so that the spoke 2 and the rim 1 are prevented from being separated from each other.

According to the invention, the wheel hub with a split structure is adopted, the rim is independently processed firstly, then the spoke is cast on the basis of the rim, and finally the rim and the spoke are relatively fixed into a whole, so that the whole rim is not required to be scrapped when the rim has a defect, and the yield is improved; and compared with a welding forming mode, the processing flow is reduced.

On the basis of the scheme, the rim 1 is formed by punching a steel plate, the spoke 2 is formed by casting aluminum alloy, the steel plate is punched to form the rim 1, and compared with the rim formed by casting aluminum alloy, the rim formed by casting aluminum alloy can effectively prevent the phenomenon of air holes and improve the yield; the rim made of steel has higher strength relative to an aluminum alloy rim, the overall weight of the hub is reduced, and the cruising ability of the vehicle is improved.

The spoke adopts the aluminum alloy casting shaping, can reduce wheel hub's weight, compares in the complicated welding process of steel spoke, has greatly reduced manufacturing cost, and the spoke adopts the mode of whole casting not to have the welding seam, promotes the outward appearance quality.

According to the invention, the steel rim and the spoke made of aluminum alloy are combined with each other, the advantages of two materials are integrated, the rim is ensured not to have air holes, the yield is improved, the processing procedures can be reduced, and the processing efficiency is improved.

Preferably, the size of the end of the insert 3 connected with the rim 1 is larger than that of the end, and the side surface of the insert 3 and the spoke 2 have mutual contact force, so that the insert 3 and the spoke 2 are effectively prevented from being separated from each other.

Specifically, the insert 3 in the invention is provided with a step with an abrupt change in size, that is, the insert 3 is provided with at least one step surface formed at an abrupt change in size position, the end with a smaller size is fixed on the rim 1, the end with a larger size extends into the spoke 2, and after the spoke 2 is cast and cooled, a cavity matched with the insert 3 is formed in the inner part of the spoke, so that the spoke 2 and the insert 3 are just clamped with each other.

The insert 3 is welded and fixed on the rim 1, the insert 3 and the rim 1 are independently processed and are mutually assembled by welding, and the processing procedures are reduced; the insert 3 and the rim 1 are made of the same material and are made of steel, and the firmness of connection of the insert and the rim is guaranteed after welding.

In order to ensure the firm connection between the rim 1 and the spokes 2, the inner surface of the rim 1 is provided with at least two inserts 3, which are arranged at corresponding positions according to the specific form of the wheel spoke.

The invention also provides a hub machining method, which comprises the following steps:

s1, stamping the rim 1 by using a steel plate; the rim 1 and the spoke 2 are processed relatively independently, and specifically, the rim 1 can be formed by spinning a steel plate.

S2, welding and fixing the insert 3 on the inner surface of the rim 1; the insert 3 can also be formed by punching a steel plate, the insert 3 and the rim 1 are relatively fixed into a whole, and the insert 3 protrudes out of the inner surface of the rim 1.

S3, placing the rim 1 into a casting mold, wherein the casting mold is in sealing contact with the inner surface of the rim 1; fig. 3A is an isometric view of a casting mold, wherein B denotes an upper mold, C denotes a lower mold, and a rim 1 is clamped between the upper mold and the lower mold, and an inner surface of the rim 1 is in sealing contact with the upper mold and the lower mold, so that molten metal does not flow out, and fig. 3B is a sectional view of the casting mold in cooperation with the rim 1.

S4, injecting the aluminum alloy melt into the casting mold to enable the fixed insert 3 to be wrapped in the aluminum alloy melt, and cooling and forming; the casting process uses a low-pressure casting machine, the shape of a cavity in the casting die is the shape of the spoke, the internal cavity of the casting die is filled with the molten metal, the molten aluminum alloy is cooled and solidified to form the spoke, and the spoke and the rim are relatively fixed into a whole to form the integral hub.

The hub processing method provided by the invention can be used for processing the combined hub, and the processing method can realize the technical effect.

Specifically, the cooling molding process of the present invention comprises:

and keeping the pressure for 5-10 s after the cavity is filled with the aluminum alloy melt.

Injecting an aluminum alloy melt into a casting mold, comprising:

and injecting the 650-700 ℃ aluminum alloy melt into the mold from bottom to top.

The processing technology adopts a low-pressure center pouring technology, the aluminum alloy melt is filled from the center of the spoke, the center of the spoke serves as a pouring gate, and the aluminum alloy melt is filled around the wheel disc, the spoke and the insert 3 arranged on the inner surface of the rim in sequence.

As shown in fig. 3C and 3D, which are structural views of the upper mold and the lower mold, respectively; the lower die is provided with a sliding block and can slide in a translation way through the sliding block, when the lower die is used, the lower die can slide transversely and be staggered with the upper die, a rim is placed in the lower die, a fixing sheet on the rim is clamped on a positioning hole of the lower die, then the lower die is pushed back reversely, so that the lower die corresponds to the upper die, and the lower die and the upper die are matched; the upper die is always fixed.

And melting the aluminum alloy material into liquid at 650-700 ℃, injecting the aluminum alloy melt upwards from the lower die, keeping the pressure for 5-10 seconds after the die cavity is filled with the melt, completing the manufacture of the blank, and then performing metal processing.

The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.