Method for carrying long-strip track in limited space
阅读说明:本技术 一种受限空间内搬运长条轨道的方法 (Method for carrying long-strip track in limited space ) 是由 吉智勇 谢作华 毛勇 黄少奇 于 2020-06-20 设计创作,主要内容包括:本发明涉及一种受限空间内搬运长条轨道的方法,包括长条形的横梁和连接在横梁上的行走轮组,还包括固定吊钩组件和滑动吊钩组件,所述固定吊钩组件和滑动吊钩组件分别连接在横梁的两个端部;通过固定吊钩组件和滑动吊钩组件将长条轨道固定在横梁的下部;通过行走轮组转动带动横梁和长条轨道在受限空间内行走。本发明的方法,实现将长条轨道在受限空间内进行转运至指定的安装位置,在保证安全的同时,降低生产成本,提高工作效率,确保安装进度。并且,该方法降低了吊装难度与安全风险,吊装成本及耗时明显减少,吊装及运输工作效率至少提高5倍以上,对类似机房长距离吊车轨道吊运有着重要的借鉴意义。(The invention relates to a method for carrying a long track in a limited space, which comprises a long beam, a traveling wheel set connected to the beam, a fixed hook assembly and a sliding hook assembly, wherein the fixed hook assembly and the sliding hook assembly are respectively connected to two ends of the beam; fixing the long-strip track at the lower part of the cross beam through the fixed hook component and the sliding hook component; the walking wheel set rotates to drive the cross beam and the long-strip track to walk in the limited space. The method realizes the transfer of the long-strip track to the appointed installation position in the limited space, reduces the production cost, improves the working efficiency and ensures the installation progress while ensuring the safety. In addition, the method reduces the hoisting difficulty and safety risk, obviously reduces the hoisting cost and time consumption, improves the hoisting and transportation work efficiency by at least 5 times, and has important reference significance for hoisting similar machine room long-distance crane rails.)
1. A method of handling elongate rails in a confined space, comprising: the device comprises a device for carrying a long track in a limited space, a fixed lifting hook assembly and a sliding lifting hook assembly, wherein the device comprises a long beam and a travelling wheel set connected to the beam, and the fixed lifting hook assembly and the sliding lifting hook assembly are respectively connected to two ends of the beam; which comprises the following steps:
(1) pushing a device for transporting the long-strip track in the limited space to be above the long-strip track to be transported and to be positioned in the middle of the long-strip track;
(2) pressing down a cross beam with one end of a fixed lifting hook component, and clamping the fixed lifting hook component on the waist parts at two sides of one side of the long-strip track;
(3) clamping the sliding hook components at the other end of the cross beam at the waist parts at two sides of the other side of the long strip track;
(4) lifting the long rail by the sliding hook assembly, wherein the lifting height is controlled to be about 5-10 cm above the ground;
(5) the walking wheel set rotates under the action of force to drive the cross beam and the long track to move in a limited space and walk to a specified installation position;
(6) after the side, connected with the long-strip track, of the sliding hook component is lowered to the ground, the sliding hook component is separated from the long-strip track;
(7) under the action of gravity of the rail, the long rail on one side connected with the fixed lifting hook assembly descends to the ground, and the fixed lifting hook assembly is separated from the long rail;
(8) the walking wheel set is driven to rotate under the action of force, so that the cross beam is driven to move in a limited space and leave an appointed installation position;
(9) and (5) repeating the steps (1) to (8) to carry out the transportation of the next long track.
2. The method of claim 1, wherein the method further comprises: the walking wheel set comprises two walking wheels; the two walking wheels are symmetrically fixed on two sides of the beam through a connecting shaft, and the walking wheels are locked on the connecting shaft through cotter pins.
3. The method of claim 1, wherein the method further comprises: the fixed hook component comprises a lifting lug plate, a fixed lifting hook nut and a fixed lifting hook bolt; the two lifting lug plates are fixedly connected to the bottom of one end of the cross beam; the fixed hook is locked between the two lug plates by a fixed hook bolt and a fixed hook nut.
4. A method of handling elongated rails within a confined space as claimed in claim 3 wherein: and (2) pressing down a cross beam with one end of the fixed hook component, rotating the fixed hook left and right to clamp the waist parts on the two sides of the long strip track, and fixing the fixed hook and the lifting lug plate by using a fixed hook bolt and a fixed hook nut.
5. A method of handling elongated rails within a confined space as claimed in claim 3 wherein: and (7) under the action of gravity of the rail, the long rail on one side connected with the fixed hook assembly descends to the ground, the fixed hook bolt and the fixed hook nut are loosened to enable the fixed hook to be separated from the waist parts on two sides of the long rail after the fixed hook bolt and the fixed hook nut are loosened to enable the fixed hook to be loosened from the lifting lug plate in a left-right rotating mode.
6. The method of claim 1, wherein the method further comprises: the sliding hook assembly comprises a guide bolt and a guide nut which are positioned at the other end of the cross beam, a steel wire rope, a shackle and a sliding hook; one end of the steel wire rope is connected with the shackle and then is lapped on the guide bolt and steered through the guide bolt; the sliding hook is connected with the shackle; the steel wire rope pulling device is characterized by further comprising a connecting rod and a chain block, wherein the connecting rod and the chain block are fixed on the cross beam, and the chain block is connected with the other end of the steel wire rope and is fixedly connected with the connecting rod.
7. The method of claim 6, wherein the method further comprises: and (3) loosening the chain block at the other end of the cross beam to enable the steel wire rope, the shackle and the sliding lifting hook to be in a loose state, and rotating the sliding lifting hook left and right to clamp and buckle the waist parts at two sides of the long-strip track.
8. The method of claim 6, wherein the method further comprises: in the step (4), the long-strip track is lifted by tensioning the chain block; in the step (6), the long-strip track on one side of the sliding lifting hook descends to the ground by loosening the chain block, and then the sliding lifting hook clamped on the long-strip track is loosened to separate the sliding lifting hook from the long-strip track.
9. The method of claim 1, wherein the method further comprises: armrests are respectively arranged on the side walls of the two ends of the cross beam; in the step (1), the step (5) and the step (8), the driving wheel set is rotated by applying force on the handrail.
10. The method of claim 1, wherein the method further comprises: the beam reinforcing assembly is also included; the beam reinforcing component comprises a lacing wire vertical plate and a lacing wire; the lacing wire vertical plate is positioned in the middle of the cross beam, the number of the lacing wires is two, one end of each lacing wire is connected with the top of the lacing wire vertical plate, and the other end of each lacing wire is connected with the position of two adjacent ends of the cross beam.
Technical Field
The invention belongs to the field of constructional engineering, relates to the carrying of a long track in a narrow and small limited space, and particularly relates to a device and a method for carrying the long track in the limited space.
Background
With the development of industrialization, cranes are uniformly arranged in more and more plants or machine rooms and are used for hoisting tasks such as production, operation maintenance, overhaul and the like. The crane rail is about ten meters in length and hundreds of meters in length according to the working area of the bridge crane, the rail must be lifted in place before the rail is installed, and the crane rail is generally lifted to the installation position one by adopting an automobile crane under the condition of site and space allowance.
In the actual installation process of the crane track, due to the restriction of progress and cross construction factors, when the field condition is adopted for hoisting by using a truck crane, the installation condition is generally not met. When the roof is installed, the roof in a factory building or a machine room is constructed, and the lifting operation of the automobile is limited.
After a roof in a factory building or a machine room is formed, the only existing method is to hoist a side door window hole or an outer wall opening hole of the machine room into the roof by parts, and a hoisting point is arranged in the machine room to be connected in the air. The machine room is hung from a door and window hole or an outer wall opening, so that the machine room structure is inevitably damaged, the later repair difficulty is high, and the attractiveness of the whole machine room structure is influenced; in addition, because the track is made of steel castings, welding of hoisting points is not allowed during hoisting, the track is generally bound and hoisted by steel wire ropes, and inclined hoisting exists during aerial access in a machine room, so that the track is easy to fall off during the process of accessing the machine room, and equipment and personal accidents are caused.
The method has the advantages of high difficulty, long time consumption, high cost and high safety risk, and is particularly remarkable for long-distance rail hoisting. The lifting device is particularly remarkable for long-distance rail lifting with limited lifting operation space, high machine room height and large longitudinal working range of a crane. For example, in the medium and large-sized avionic junction engineering, a drainage gate machine room is generally arranged, according to the arrangement requirement, the vertical height of the machine room (and a traffic bridge) is generally 20-30 meters, the length of the machine room (and the traffic bridge) is 200-500m, and the traffic bridge is the only place for the hoisting operation of automobiles. How to guarantee the safe hoisting of crane track, reduction in production cost improves work efficiency simultaneously, is one technological problem of putting in front.
Disclosure of Invention
In order to solve the technical problem, the invention provides a device and a method for conveying a long rail in a limited space. By the device and the method, the long-strip track is transported to the appointed installation position in the limited space, the safety is guaranteed, meanwhile, the production cost is reduced, the working efficiency is improved, and the installation progress is guaranteed.
The invention provides a device for carrying a long track in a limited space, which comprises a long-strip-shaped cross beam, a traveling wheel set connected to the cross beam, a fixed hook assembly and a sliding hook assembly, wherein the fixed hook assembly and the sliding hook assembly are respectively connected to two end parts of the cross beam; the fixed lifting hook assembly and the sliding lifting hook assembly fix the long-strip track at the lower part of the cross beam; the walking wheel set rotates to drive the cross beam and the long-strip track to walk in the limited space.
In some preferred embodiments, the set of road wheels comprises two road wheels; the two walking wheels are symmetrically fixed on two sides of the beam through the connecting shaft.
In some preferred embodiments, the bottom of the cross beam is provided with a seat plate, and the connecting shaft is locked on the seat plate through a U-shaped pipe clamp and a U-shaped pipe clamp nut.
In some preferred embodiments, the device further comprises a cotter pin, and the cotter pin locks the road wheel on the connecting shaft.
In some preferred embodiments, the running wheel sets are one or more sets.
In some preferred embodiments, the fixed hook assembly comprises a lug plate, a fixed hook nut, and a fixed hook bolt; the two lifting lug plates are fixedly connected to the bottom of one end of the cross beam; the fixed hook is locked between the two lug plates by a fixed hook bolt and a fixed hook nut.
In some preferred embodiments, the sliding hook assembly includes a guide bolt and a guide nut at the other end of the beam, as well as a wire rope, shackle and sliding hook; one end of the steel wire rope is connected with the shackle and then is lapped on the guide bolt and steered through the guide bolt; the sliding hook is connected with the shackle.
In some preferred embodiments, the sliding hook assembly further comprises a connecting rod fixed on the cross beam and a chain block connected to the other end of the steel wire rope and fixedly connected to the connecting rod.
In some preferred embodiments, the fixed hook assembly and the sliding hook assembly are one or more; wherein, the fixed lifting hook assembly and the sliding lifting hook assembly are the same in number.
In some preferred embodiments, a beam reinforcement assembly is also included.
In some preferred embodiments, the beam reinforcement assembly comprises a tie bar vertical plate and a tie bar; the lacing wire vertical plate is positioned in the middle of the cross beam, the number of the lacing wires is two, one end of each lacing wire is connected with the top of the lacing wire vertical plate, and the other end of each lacing wire is connected with the position of two adjacent ends of the cross beam.
In some preferred embodiments, the side walls at the two ends of the cross beam are respectively provided with armrests.
On the other hand, the invention also provides a method for transporting the long track in the limited space, wherein the device for transporting the long track in the limited space comprises a long-strip-shaped cross beam, a traveling wheel set connected to the cross beam, a fixed hook assembly and a sliding hook assembly, wherein the fixed hook assembly and the sliding hook assembly are respectively connected to two ends of the cross beam; which comprises the following steps:
(1) pushing a device for transporting the long-strip track in the limited space to be above the long-strip track to be transported and to be positioned in the middle of the long-strip track;
(2) pressing down a cross beam with one end of a fixed lifting hook component, and clamping the fixed lifting hook component on the waist parts at two sides of one side of the long-strip track;
(3) clamping the sliding hook components at the other end of the cross beam at the waist parts at two sides of the other side of the long strip track;
(4) lifting the long rail by the sliding hook assembly, wherein the lifting height is controlled to be about 5-10 cm above the ground;
(5) the walking wheel set rotates under the action of force to drive the cross beam and the long track to move in a limited space and walk to a specified installation position;
(6) after the side, connected with the long-strip track, of the sliding hook component is lowered to the ground, the sliding hook component is separated from the long-strip track;
(7) under the action of gravity of the rail, the long rail on one side connected with the fixed lifting hook assembly descends to the ground, and the fixed lifting hook assembly is separated from the long rail;
(8) the walking wheel set is driven to rotate under the action of force, so that the cross beam is driven to move in a limited space and leave an appointed installation position;
(9) and (5) repeating the steps (1) to (8) to carry out the transportation of the next long track.
In some preferred embodiments, the set of road wheels comprises two road wheels; the two walking wheels are symmetrically fixed on two sides of the beam through a connecting shaft, and the walking wheels are locked on the connecting shaft through cotter pins.
In some preferred embodiments, the bottom of the cross beam is provided with a seat plate, and the connecting shaft is locked on the seat plate through a U-shaped pipe clamp and a U-shaped pipe clamp nut.
In some preferred embodiments, the fixed hook assembly comprises a lug plate, a fixed hook nut, and a fixed hook bolt; the two lifting lug plates are fixedly connected to the bottom of one end of the cross beam; the fixed hook is locked between the two lug plates by a fixed hook bolt and a fixed hook nut.
In some preferred embodiments, in the step (2), the cross beam with one end of the fixed hook assembly is pressed down, the fixed hook is clamped on the waist parts on two sides of the long track in a left-right rotating mode, and the fixed hook is fixed with the lug plate by using a fixed hook bolt and a fixed hook nut.
In some preferred embodiments, in the step (7), under the gravity of the rail, the long rail on one side connected to the fixed hook assembly descends to the ground, and after the fixed hook bolt and the fixed hook nut are loosened to loosen the fixed hook from the lug plate, the fixed hook is rotated left and right to detach from the waist parts on both sides of the long rail.
In some preferred embodiments, the sliding hook assembly includes a guide bolt and a guide nut at the other end of the beam, as well as a wire rope, shackle and sliding hook; one end of the steel wire rope is connected with the shackle and then is lapped on the guide bolt and steered through the guide bolt; the sliding hook is connected with the shackle; the steel wire rope pulling device is characterized by further comprising a connecting rod and a chain block, wherein the connecting rod and the chain block are fixed on the cross beam, and the chain block is connected with the other end of the steel wire rope and is fixedly connected with the connecting rod.
In some preferred embodiments, in the step (3), the chain block at the other end of the cross beam is loosened, so that the wire rope, the shackle and the sliding hook are in a loose state, and the sliding hook is rotated left and right to be fastened to the waist portions on the two sides of the long rail.
In some preferred embodiments, in step (4), the elongated rail is lifted by pulling on the chain block.
In some preferred embodiments, in step (6), the chain block is loosened to lower the elongated rail on one side of the slide hook to the ground, and then the slide hook engaged with the elongated rail is loosened to separate the slide hook from the elongated rail.
In some preferred embodiments, the side walls at two ends of the cross beam are respectively provided with a handrail; in the step (1), the step (5) and the step (8), the driving wheel set is rotated by applying force on the handrail.
In some preferred embodiments, a beam reinforcement assembly is also included.
In some preferred embodiments, the beam reinforcement assembly comprises a tie bar vertical plate and a tie bar; the lacing wire vertical plate is positioned in the middle of the cross beam, the number of the lacing wires is two, one end of each lacing wire is connected with the top of the lacing wire vertical plate, and the other end of each lacing wire is connected with the position of two adjacent ends of the cross beam.
In some preferred embodiments, the fixed hook assembly and the sliding hook assembly are one or more; wherein, the fixed lifting hook assembly and the sliding lifting hook assembly are the same in number.
In some preferred embodiments, two fixed hook assemblies and two sliding hook assemblies are respectively connected to two ends of the cross beam side by side, and by the method of the steps (1) to (9), each fixed hook assembly and each sliding hook assembly is hung on one long track, the two long tracks are hung below the cross beam in parallel, and the two long tracks are transported by rotating the travelling wheel sets.
Advantageous effects
The device and the method for transporting the long-strip track in the limited space realize that the long-strip track is transported to the appointed installation position in the limited space, ensure the safety, reduce the production cost, improve the working efficiency and ensure the installation progress. Moreover, the device and the method reduce the hoisting difficulty and the safety risk, obviously reduce the hoisting cost and time consumption, improve the hoisting and transportation efficiency by at least 5 times, and have important reference significance for hoisting similar machine room long-distance crane rails.
Drawings
Fig. 1 is a schematic view of the structure of an apparatus for handling elongated rails in a confined space according to the present invention;
fig. 2 is a side view of the apparatus for handling elongated rails within a confined space of the present invention;
FIG. 3 is a schematic cross-sectional view taken along line A-A of FIG. 1;
FIG. 4 is a schematic cross-sectional view taken along line B-B in FIG. 1;
FIG. 5 is a schematic view of the connection of the fixed hook assembly to the beam;
FIG. 6 is a schematic cross-sectional view taken along line C-C in FIG. 5;
FIG. 7 is a schematic view of a portion of the fixed hook assembly attached to a beam;
FIG. 8 is a schematic cross-sectional view taken along line D-D of FIG. 7;
fig. 9 is an enlarged schematic view of the connection of the road wheels and the cross beam.
Reference numerals:
carry rectangular
Detailed Description
The technical scheme of the invention is further specifically described by the following embodiments and the accompanying drawings.
As shown in fig. 1 to 9, the
In the invention, the walking wheel set 25 comprises two walking
In order to facilitate the application of force to the
The fixed hook assembly is used for fixing one end of the
The sliding hook assembly is used to fix the other end of the
In some preferred embodiments, a beam reinforcement assembly is also included. Since the
The method for conveying the long rail in the limited space by using the
(1) pushing the
(2) pressing down a
(3) the
(4) tensioning the
(5) force is applied to the cross beam handrail 11, so that the travelling
(6) after the
(7) loosening the
(8) under the action of gravity of the rail, the rail on one side of the fixed
(9) applying force on the cross beam handrail 11 to enable the travelling
(10) and (5) repeating the steps (1) to (9) to carry out the transportation of the next
Of course, the apparatus and method for transporting long rails in a limited space of the present invention is not limited to transporting one long rail at a time, and can transport more than one long rail at a time by changing part of the structure of the apparatus according to the size of the actual limited space. For example, the length of the beam is lengthened, and a fixed hook assembly or a sliding hook assembly is arranged on the beam corresponding to the tail end and the head end of each long strip rail according to the length of the long strip rails, so that the purpose of simultaneously carrying two or more long strip rails connected in series can be realized. For another example, the width of the beam is widened according to the width of the long-strip rails, two or more fixed hook assemblies and sliding hook assemblies are respectively arranged at two ends of the beam side by side, and the two or more long-strip rails are hung and connected below the beam in parallel for carrying.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the present specification and the accompanying drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
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