阅读说明：本技术 喷淋式自动清洗机 (Spraying type automatic cleaning machine ) 是由 刘在润 秦玉成 李玉洁 刘林飞 代磊 于 2019-10-24 设计创作，主要内容包括：本发明涉及一种喷淋式自动清洗机,属于拉丝模自动清洗技术领域,包括依安装在下支架上方的进料滑道、模座和出料滑道,所述模座后方设有机械手,机械手的左侧、出料滑道的后方设有罩子,罩子的上端设有换能器和吹气装置、下端设有循环连接的水洗装置,水洗装置一端与罩子连接、另一端固定安装在下支架内,罩子右侧面设有罩子入料口,所述下支架上设有固定连接的上支架,上支架与换能器和吹气装置固定连接,该结构简单,容易操作,通过机械手夹取拉丝模,使得拉丝模能够有效的通过换能器清洗干净,且清洗后被吹气装置吹干,有效的缩短了工作时间,保证了产品的质量,同时提高了生产效率。(The invention relates to a spray type automatic cleaning machine, which belongs to the technical field of automatic cleaning of wire-drawing dies and comprises a feeding slide way, a die holder and a discharging slide way which are arranged above a lower bracket, wherein a mechanical hand is arranged behind the die holder, a cover is arranged on the left side of the mechanical hand and behind the discharging slide way, an energy converter and an air blowing device are arranged at the upper end of the cover, a water washing device in circulating connection is arranged at the lower end of the cover, one end of the water washing device is connected with the cover, the other end of the water washing device is fixedly arranged in the lower bracket, a cover feeding port is arranged on the right side surface of the cover, an upper bracket which is fixedly connected with the lower bracket is arranged on the lower bracket, and the upper bracket is fixedly connected with the energy converter and the air blowing device. And meanwhile, the production efficiency is improved.)

1. The utility model provides a fountain self-cleaning machine which characterized in that: the automatic feeding device comprises a feeding slide way (1), a die holder (2) and a discharging slide way (6) which are installed above a lower support (10), wherein a mechanical arm (3) is arranged behind the die holder (2), a cover (4) is arranged on the left side of the mechanical arm (3) and behind the discharging slide way (6), a transducer (5) and an air blowing device (12) are arranged at the upper end of the cover (4), a washing device (7) is circularly connected at the lower end of the cover (4), one end of the washing device (7) is connected with the cover (4), the other end of the washing device is fixedly installed in the lower support (10), a cover feeding port 41 is arranged on the right side face of the cover (4), an upper support (11) is fixedly connected with the lower support (10), and the upper support (11) is fixedly connected with the transducer (5) and the.

2. The spray washer according to claim 1, wherein: feeding slide (1) rear is equipped with a plurality of pan feeding slide device (8), and pan feeding slide device (8) are including pan feeding slide (81), and the low side department of pan feeding slide (81) is equipped with swing joint's pan feeding baffle (82), and fixed pan feeding cylinder (84) that are equipped with in pan feeding baffle (82) below, pan feeding cylinder (84) below is equipped with swing joint's pan feeding sharp module (83), and pan feeding sharp module (83) are connected with PLC (13) electricity, be equipped with solenoid valve and the sensor of being connected with PLC (13) electricity on pan feeding cylinder (84).

3. The spray washer according to claim 2, wherein: the feeding linear module (83) comprises a feeding motor (87) installed on the lower support (10), a feeding lead screw (85) is arranged on the feeding motor (87), a feeding sliding block (86) is arranged on the feeding lead screw (85), and the feeding sliding block (86) is fixedly connected with a feeding air cylinder (84).

4. The spray type automatic cleaning machine according to claim 2 or 3, characterized in that: pan feeding slide device (8), feeding slide (1), die holder (2), manipulator (3), transducer (5), washing unit (7), gas blowing device (12) and ejection of compact slide (6) all are connected with PLC (13) electricity, be equipped with solenoid valve and the sensor of being connected with PLC (13) electricity on gas blowing device (12).

5. The spray washer according to claim 4, wherein: feeding slide (1) below is equipped with feeding linear vibrator (101), ejection of compact slide (6) below is equipped with ejection of compact linear vibrator (61), and ejection of compact linear vibrator (61) and feeding linear vibrator (101) all are connected with PLC (13) electricity.

6. The spray washer according to claim 4, wherein: manipulator (3) are including sharp module (31) of fixed mounting in lower carriage (10) top, and sharp module (31) is connected with PLC (13) electricity, is equipped with swing joint's slip table cylinder (32) on sharp module (31), is equipped with on slip table cylinder (32) along slip table cylinder (32) axial rotation's revolving cylinder first (33), is equipped with on revolving cylinder first (33) along slip table cylinder (32) radial rotation's revolving cylinder second (34), is equipped with swing joint's pneumatic finger (35) on revolving cylinder second (34), all be equipped with solenoid valve and the sensor of being connected with PLC (13) electricity on slip table cylinder (32), revolving cylinder first (33), revolving cylinder second (34) and the pneumatic finger (35).

7. The spray washer according to claim 4, wherein: the die holder (2) comprises a top plate (21), a double-shaft cylinder (22) is fixedly arranged below the top plate (21), the top end of the double-shaft cylinder (22) is connected with the top plate (21), the lower end of the double-shaft cylinder is fixedly installed above the lower support (10), and an electromagnetic valve and a sensor which are electrically connected with the PLC (13) are arranged on the double-shaft cylinder (22).

8. The spray washer according to claim 4, wherein: ejection of compact slide (6) below is equipped with a plurality of ejection of compact straight line module (62), and straight line module (62) are connected with PLC (13) electricity, ejection of compact straight line module (62) top is equipped with divides material baffle (66), divides material baffle (66) one end and ejection of compact straight line module (62) fixed connection, the other end and ejection of compact slide (6) top surface swing joint.

9. The spray washer according to claim 8, wherein: ejection of compact straight line module (62) is equipped with ejection of compact lead screw (65) including ejection of compact motor (63) on ejection of compact motor (63), is equipped with swing joint's ejection of compact slider (64) on ejection of compact lead screw (65), ejection of compact slider (64) and branch material baffle (66) fixed connection, be equipped with on ejection of compact slide (6) front end baffle with the export that ejection of compact slide (6) are corresponding, the exit is equipped with receipts magazine (9).

10. The spray washer according to claim 4, wherein: the water washing device (7) comprises a water tank (71) installed in a lower support (10), a communicated filtering water core (72) is arranged between the water tank (71) and the bottom end of a cover (4), a water pump (73) is arranged between the water tank (71) and the upper end of the cover (4), the water pump (73) is electrically connected with a PLC (13), a water inlet (42) and an air inlet (43) are arranged on the cover (4), the water inlet (42) is communicated with the water tank (71) through the water pump (73), the bottom end of the cover (4) is a water outlet, the top end of the cover is a transducer (5) insertion hole, the water outlet is communicated with the water tank (71) through the filtering water core (72), the air inlet (43) is communicated with an air blowing device (12) through an air pipe, and the air blowing device (12).

Technical Field

The invention relates to a spray type automatic cleaning machine, in particular to a spray type structure automatic cleaning machine for a wire-drawing die, and belongs to the technical field of automatic cleaning of the wire-drawing die.

Background

At present, the wire drawing die field is generally that use ultrasonic cleaner to wash the mould, ultrasonic cleaner's ultrasonic head need soak in aquatic and just can open, so need artificial intervention, the staff holds the mould and stretches into aquatic and aim at the ultrasonic head and wash, the manpower of wasting comes, weather is cold in winter, staff's hand can be frostbitten, need the manual work to weather or dry naturally after washing, whole flow gets off and need consume a large amount of manpower and materials and time cost, lead to work efficiency lower, product quality can't guarantee.

Disclosure of Invention

The technical problem to be solved by the invention is as follows: overcomes the defects in the prior art and provides a spray type automatic cleaning machine.

The technical scheme for solving the technical problems is as follows:

the utility model provides a fountain automatic cleaning machine, includes according to the feeding slide, die holder and the ejection of compact slide of installing in the lower carriage top, the die holder rear is equipped with the manipulator, and the left side of manipulator, the rear of ejection of compact slide are equipped with the cover, and the upper end of cover is equipped with transducer and gas blowing device, and the lower extreme is equipped with circulation connection's washing unit, and washing unit one end is connected with the cover, other end fixed mounting in the lower carriage, and the cover right flank is equipped with cover pan feeding mouth, be equipped with fixed connection's upper bracket on the lower carriage, upper bracket and transducer and gas blowing device fixed connection.

Preferably, feeding slide rear is equipped with a plurality of pan feeding slide device, and pan feeding slide device includes the pan feeding slide, and the low side department of pan feeding slide is equipped with swing joint's pan feeding baffle, and the fixed pan feeding cylinder that is equipped with in pan feeding baffle below, pan feeding cylinder below are equipped with swing joint's pan feeding sharp module, and pan feeding sharp module is connected with the PLC electricity, be equipped with solenoid valve and the sensor of being connected with the PLC electricity on the pan feeding cylinder.

Preferably, the feeding linear module comprises a feeding motor installed on the lower support, a feeding screw is arranged on the feeding motor, a feeding slider is arranged on the feeding screw, and the feeding slider is fixedly connected with the feeding cylinder.

Preferably, the feeding slideway device, the feeding slideway, the die holder, the manipulator, the transducer, the washing device, the blowing device and the discharging slideway are electrically connected with the PLC, and the blowing device is provided with an electromagnetic valve and a sensor which are electrically connected with the PLC.

Preferably, feeding linear vibrator is arranged below the feeding slide way, discharging linear vibrator is arranged below the discharging slide way, and both the discharging linear vibrator and the feeding linear vibrator are electrically connected with the PLC.

Preferably, the manipulator includes the sharp module of fixed mounting in the lower carriage top, and sharp module is connected with the PLC electricity, is equipped with swing joint's slip table cylinder on the sharp module, is equipped with along slip table cylinder axial rotation's revolving cylinder first on the slip table cylinder, is equipped with along the radial rotatory revolving cylinder second of slip table cylinder on the revolving cylinder first, is equipped with swing joint's pneumatic finger on the revolving cylinder second, all be equipped with solenoid valve and the sensor of being connected with the PLC electricity on slip table cylinder, revolving cylinder first, revolving cylinder second and the pneumatic finger.

Preferably, the die holder comprises a top plate, a double-shaft cylinder is fixedly arranged below the top plate, the top end of the double-shaft cylinder is connected with the top plate, the lower end of the double-shaft cylinder is fixedly arranged above the lower support, and an electromagnetic valve and a sensor which are electrically connected with the PLC are arranged on the double-shaft cylinder.

Preferably, ejection of compact slide below is equipped with the sharp module of a plurality of ejection of compact, and sharp module is connected with the PLC electricity, ejection of compact sharp module top is equipped with divides the material baffle, divides material baffle one end and ejection of compact sharp module fixed connection, the other end and ejection of compact slide top surface swing joint.

Preferably, ejection of compact straight line module includes ejection of compact motor, is equipped with ejection of compact lead screw on the ejection of compact motor, is equipped with swing joint's ejection of compact slider on the ejection of compact lead screw, ejection of compact slider and branch material baffle fixed connection, be equipped with on the ejection of compact slide front end baffle with the corresponding export of ejection of compact slide, the exit is equipped with the collecting box.

Preferably, the washing device comprises a water tank installed in the lower support, a communicated water filtering core is arranged between the water tank and the bottom end of the cover, a water pump is arranged between the water tank and the upper end of the cover and electrically connected with the PLC, a water inlet and an air inlet are arranged on the cover, the water inlet is communicated with the water tank through the water pump, the bottom end of the cover is a water outlet, the top end of the cover is an energy converter insertion hole, the water outlet is communicated with the water tank through the water filtering core, the air inlet is communicated with an air blowing device through an air pipe, and the air blowing device is an.

Compared with the prior art, the invention has the beneficial effects that: this simple structure, easy to operate presss from both sides through the manipulator and gets the drawing die for the drawing die can effectually be through the transducer sanitization, and washs the back and weathers by gas blowing device, has effectually shortened operating time, has guaranteed the quality of product, has improved production efficiency simultaneously.

Drawings

FIG. 1 is a schematic structural diagram of the present invention.

Fig. 2 is a front view of the structure of the present invention.

Fig. 3 is a schematic structural diagram of the robot of the present invention.

Fig. 4 is a schematic view of the structure of the cover of the present invention.

Fig. 5 is a schematic view of the structure of the cover of the present invention.

Fig. 6 is a schematic view of the structure of the feeding chute of the present invention.

Fig. 7 is a schematic structural view of the discharging chute of the present invention.

Fig. 8 is an electrical schematic of the structure of the present invention.

In the figure, 1, a feed chute; 101. a feeding linear vibrator; 2. a die holder; 21. a top plate; 22. a double-shaft cylinder; 3. a manipulator; 31. a linear module; 32. a sliding table cylinder; 33. rotating the cylinder A; 34. rotating the cylinder B; 35. a pneumatic finger; 4. a cover; 41. a feeding port of the cover; 42. a water inlet; 43. an air inlet; 5. a transducer; 6. a discharge chute; 61. a discharging linear vibrator; 62. a discharging linear module; 63. a discharging motor; 64. a discharging slide block; 65. discharging a lead screw; 66. a material distributing baffle plate; 7. a water washing device; 71. a water tank; 72. filtering the water core; 73. a water pump; 8. a feeding chute device; 81. a feeding slideway; 82. a feeding baffle plate; 83. feeding a linear module; 84. a feeding cylinder; 85. feeding a lead screw; 86. a feeding slide block; 87. a feeding motor; 9. a material receiving box; 10. a lower bracket; 11. an upper bracket; 12. a blowing device; 13. and (7) PLC.

Detailed Description

The principles and features of this invention are described below in conjunction with the following drawings, which are set forth by way of illustration only and are not intended to limit the scope of the invention.

The utility model provides a fountain automatic cleaning machine, includes according to the feeding slide 1, die holder 2 and the ejection of compact slide 6 of installing in the lower carriage 10 top, 2 backs of die holder are equipped with manipulator 3, and the left side of manipulator 3, the rear of ejection of compact slide 6 are equipped with cover 4, and the upper end of cover 4 is equipped with transducer 5 and gas blowing device 12, and the lower extreme is equipped with water washing device 7 of circulation connection, and water washing device 7 one end is connected with cover 4, other end fixed mounting is in lower carriage 10, and cover 4 right side is equipped with cover pan feeding mouth 41, be equipped with fixed connection's upper bracket 11 on the lower carriage 10, upper bracket 11 and transducer 5 and gas blowing device 12 fixed connection.

1 rear of feeding slide is equipped with a plurality of pan feeding slide device 8, and pan feeding slide device 8 includes pan feeding slide 81, and the low end department of pan feeding slide 81 is equipped with swing joint's pan feeding baffle 82, and fixed pan feeding cylinder 84 that is equipped with in pan feeding baffle 82 below, pan feeding cylinder 84 below are equipped with swing joint's pan feeding sharp module 83, and pan feeding sharp module 83 is connected with PLC13 electricity, be equipped with solenoid valve and the sensor of being connected with PLC13 electricity on the pan feeding cylinder 84.

The feeding linear module 83 comprises a feeding motor 87 mounted on the lower bracket 10, a feeding screw 85 is arranged on the feeding motor 87, a feeding slider 86 is arranged on the feeding screw 85, and the feeding slider 86 is fixedly connected with a feeding cylinder 84.

Pan feeding slide device 8, feeding slide 1, die holder 2, manipulator 3, transducer 5, washing unit 7, gas blowing device 12 and ejection of compact slide 6 all are connected with PLC13 electricity, be equipped with solenoid valve and the sensor of being connected with PLC13 electricity on the gas blowing device 12.

Feeding slide 1 below is equipped with feeding linear vibrator 101, 6 below of ejection of compact slide is equipped with ejection of compact linear vibrator 61, and ejection of compact linear vibrator 61 and feeding linear vibrator 101 all are connected with PLC13 electricity.

Manipulator 3 includes the sharp module 31 of fixed mounting in the lower carriage 10 top, and sharp module 31 is connected with PLC13 electricity, is equipped with swing joint's slip table cylinder 32 on the sharp module 31, is equipped with along the first 33 of slip table cylinder 32 axial rotation's revolving cylinder on the slip table cylinder 32, is equipped with on the first 33 of revolving cylinder along the radial rotatory revolving cylinder second 34 of slip table cylinder 32, is equipped with swing joint's pneumatic finger 35 on the revolving cylinder second 34, all be equipped with solenoid valve and the sensor of being connected with PLC13 electricity on slip table cylinder 32, revolving cylinder first 33, revolving cylinder second 34 and the pneumatic finger 35.

The die holder 2 comprises a top plate 21, a double-shaft cylinder 22 is fixedly arranged below the top plate 21, the top end of the double-shaft cylinder 22 is connected with the top plate 21, the lower end of the double-shaft cylinder is fixedly arranged above the lower support 10, and an electromagnetic valve and a sensor which are electrically connected with a PLC13 are arranged on the double-shaft cylinder 22.

The ejection of compact slide 6 below is equipped with the straight line module 62 of a plurality of ejection of compact, and straight line module 62 is connected with PLC13 electricity, the straight line module 62 top of ejection of compact is equipped with branch material baffle 66, divides material baffle 66 one end and ejection of compact straight line module 62 fixed connection, the other end and the 6 top surfaces swing joint of ejection of compact slide.

The straight line module 62 of ejection of compact includes ejection of compact motor 63, is equipped with ejection of compact lead screw 65 on the ejection of compact motor 63, is equipped with swing joint's ejection of compact slider 64 on the ejection of compact lead screw 65, ejection of compact slider 64 and branch material baffle 66 fixed connection, be equipped with on the 6 front end baffle of ejection of compact slide with the corresponding export of ejection of compact slide 6, the exit is equipped with receipts magazine 9.

The washing device 7 comprises a water tank 71 arranged in the lower support 10, a communicated water filtering core 72 is arranged between the water tank 71 and the bottom end of the cover 4, a water pump 73 is arranged between the water tank 71 and the upper end of the cover 4, the water pump 73 is electrically connected with a PLC13, a water inlet 42 and an air inlet 43 are arranged on the cover 4, the water inlet 42 is communicated with the water tank 71 through the water pump 73, the bottom end of the cover 4 is a water outlet, the top end of the cover 4 is an insertion hole of the transducer 5, the water outlet is communicated with the water tank 71 through the water filtering core 72, the air inlet 43 is communicated with the air blowing device 12 through an air pipe, and the.

When the device works, a wire drawing die is placed on a feeding slideway 1, then the wire drawing die slides on a die holder 2 at the bottom end of the feeding slideway 1, a double-shaft cylinder 22 drives a top plate 21 to lift the wire drawing die, a linear module 31 drives a pneumatic finger 35 to move up and down to clamp the wire drawing die, a rotary cylinder A33 drives the pneumatic finger 35 to rotate 90 degrees along the axial direction of a sliding table cylinder 32, the sliding table cylinder 32 drives the pneumatic finger 35 to move leftwards and then insert the wire drawing die into a cover feeding port 41, the linear module 31 drives the pneumatic finger 35 to move upwards, a water washing device 7 and a transducer 5 work simultaneously to clean the wire drawing die, then the linear module 31 drives the pneumatic finger 35 to move downwards, the rotary cylinder B34 drives the pneumatic finger 35 to rotate 180 degrees along the radial direction of the sliding table cylinder 32, the linear module 31 drives the pneumatic finger 35 to move upwards, and the water washing device 7 and the transducer 5 clean the other side of the wire drawing, the water washing device 7 and the transducer 5 stop working, the air blowing device 12 blows the wire-drawing die to dry, then the linear module 31 drives the pneumatic finger 35 to move downwards, the rotary cylinder B34 drives the pneumatic finger 35 to rotate 180 degrees along the radial direction of the sliding table cylinder 32, the linear module 31 drives the pneumatic finger 35 to move upwards, the air blowing device 12 cleans the other surface of the wire-drawing die, then the linear module 31 drives the pneumatic finger 35 to move downwards, the sliding table cylinder 32 drives the pneumatic finger 35 to move rightwards, the cleaning liquid is moved out of the feeding port 41 of the cover and then transferred to the discharging slideway 6 to slide out, the cleaning liquid is conveyed to the upper end of the cover 4 through the water pump 73 in the processing process, the wire-drawing die is cleaned by working simultaneously with the transducer, the cleaned waste liquid is conveyed into the water tank 71 after being filtered by the water filtering core 72, the recycling of the cleaning.

A plurality of feeding slide rails 81 and a plurality of discharging linear modules 62 can be additionally arranged behind the feeding slide rail 1 box and the discharging slide rail 6, so that multi-channel feeding and discharging of a plurality of corresponding channels are realized, for example, after a wire drawing die of the rightmost channel of the feeding slide rail 81 slides down, a feeding cylinder 84 on a feeding slide block 86 is brought by a feeding motor 87 to move to the lower side of the rightmost channel of the feeding slide rail 81, a feeding baffle 82 is lifted upwards by the feeding cylinder 84, the wire drawing die slides into the feeding slide rail 1 from the rightmost channel, the processing steps are repeated, a pneumatic finger 35 is loosened for a fixed time, after the wire drawing die falls into the discharging slide rail 6, a discharging motor 63 drives a distribution baffle 66 above a discharging slide block 64 to move to the rightmost slide rail opening of the discharging slide rail 6, and the wire drawing die slides out from the rightmost slide rail opening of the discharging slide rail 6 into a corresponding receiving box.

The best scheme combines PLC9 to combine pan feeding slide device 8, feeding slide 1, the die holder 2, manipulator 3, transducer 5, washing unit 7, gas blowing device 12 and ejection of compact slide 6 realize full automatic operation, this simple structure, easy to operate presss from both sides through manipulator 3 and gets the wire-drawing die, make the wire-drawing die can effectually through transducer 5 sanitization, and wash the back and weather by gas blowing device 12, the effectual operating time that has shortened, the quality of product has been guaranteed, and the production efficiency is improved simultaneously.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.