Vehicle door handle assembly
阅读说明:本技术 车门把手组件 (Vehicle door handle assembly ) 是由 A·林德 A·拉瓦尔 R·格勒努亚 T·斯梅里盖 A·格林 G·德普雷奥 于 2018-06-28 设计创作,主要内容包括:本发明涉及一种用于车门把手(1)的联接装置,该门把手具有把手杠杆(3),它能在它与门板(100)外表面齐平的齐平位置、它通过电动机(7)伸出并可由使用者抓握的就绪位置、其中预加载的推-推单元(13)被释放以在不致动电动机的情况下将把手杠杆置于就绪位置的向内咔哒位置之间移动,该联接装置包括:·连接到把手杠杆的杠杆轴(27);·与杠杆轴旋转地联接的推-推杠杆环(29),它在将把手杠杆向内推到咔哒位置时经由推-推杠杆与推-推单元相互作用,从而释放预加载的推-推单元并将杠杆推到就绪位置;·与所述杠杆轴旋转地联接的联接齿轮(31),它与电动机相互作用以将把手杠杆从齐平位置移到就绪位置,其中,杠杆轴经由被杠杆轴支承并将杠杆轴和联接齿轮旋转地连结的联接机构旋转地联接到联接齿轮,所述联接机构构造成允许杠杆轴相对于联接齿轮在与把手杠杆的就绪位置和咔哒位置间的角向距离对应的角度范围内自由转动运动。(The invention relates to a coupling device for a door handle (1) of a vehicle, the door handle having a handle lever (3) which can be moved between a flush position in which it is flush with the outer surface of a door plate (100), a ready position in which it protrudes by means of an electric motor (7) and can be gripped by a user, an inward click position in which a preloaded push-push unit (13) is released to place the handle lever in the ready position without activating the electric motor, the coupling device comprising: a lever shaft (27) connected to the handle lever; a push-push lever ring (29) rotationally coupled with the lever shaft, which interacts with the push-push unit via the push-push lever when the handle lever is pushed inwards to the clicking position, thereby releasing the preloaded push-push unit and pushing the lever to the ready position; a coupling gear (31) rotationally coupled with said lever shaft, interacting with the electric motor to move the handle lever from the flush position to the ready position, wherein the lever shaft is rotationally coupled to the coupling gear via a coupling mechanism supported by the lever shaft and rotationally linking the lever shaft and the coupling gear, said coupling mechanism being configured to allow a free rotational movement of the lever shaft with respect to the coupling gear within an angular range corresponding to the angular distance between the ready position and the clicking position of the handle lever.)
1. Coupling device for a door handle (1) of a vehicle, the door handle (1) having a handle lever (3) movable between a flush position, in which it is flush with an outer surface of a door panel (100), a ready position, in which it is extended by an electric motor (7) and can be gripped by a user, and an inwardly-clicked position, in which a preloaded push-push unit (13) is released in order to bring the handle lever (3) in the ready position without actuating the electric motor (7), the coupling device comprising:
a lever shaft (27) which connects the handle lever (3) to the shaft,
a push-push lever ring (29) rotationally coupled with the lever shaft (27) and interacting with a push-push unit (13) via a push-push lever (30) when the handle lever (3) is pushed inwards to a click position, releasing the preloaded push-push unit (13) and pushing the lever (3) to a ready position,
-a coupling gear (31) rotationally coupled with the lever shaft (27) and interacting with the electric motor (7) to move the handle lever (3) from a flush position to a ready position,
wherein the lever shaft (27) is rotationally coupled to the coupling gear (31) via a coupling mechanism supported by the lever shaft (27) and rotationally coupling the lever shaft (27) to the coupling gear (31), the coupling mechanism being configured to allow a free rotational movement of the lever shaft (27) with respect to the coupling gear (31) within an angular range corresponding to an angular distance between the ready position and the clicking position of the handle lever (3).
2. Coupling device according to claim 1, characterized in that said lever shaft (27) comprises at least one radial track (35) on an axial portion (27b), said coupling gear (31) comprising at least one circular arc hole (39) housing said radial track (35), the angular opening of said circular arc hole (39) corresponding to the angular distance between the ready position and the clicking position of said handle lever (3).
3. Coupling device according to claim 2, characterized in that said lever shaft (27) comprises, on an axial portion (27b), two diametrically opposite radial tracks (35), and in that said reduction gear (31) comprises two diametrically opposite circular arc holes (39), of which said radial tracks (35) are freely movable between angular positions corresponding to the ready position and to the click position of said handle lever (3).
4. Coupling device according to any one of claims 1 to 3, characterized in that the push-push lever (30) is carried by a push-push lever ring (29) which is form-fitted with the first axial portion (27a) of the lever shaft (27).
5. Coupling device according to any one of the preceding claims, characterized in that the lever shaft (27), the coupling gear (31) and the push-push lever ring (29) are made of molded plastic.
6. Coupling device according to any one of the preceding claims, characterized in that the angular portion of the coupling gear (31) carrying the meshing teeth (33) so as to interact with the reduction mechanism (9) covers an angular portion of the coupling gear (31) greater than the sum of the angle from the clicking position to the ready position and the angle from the flush position to the ready position of the handle lever (3).
7. Coupling device according to any one of the preceding claims, characterized in that the angular portion of the coupling gear (31) carrying the meshing teeth (33) so as to interact with the reduction mechanism (9) covers an angular portion of the coupling gear (31) greater than twice the angle from the clicking position to the ready position of the handle lever (3).
8. Door handle, in particular for a vehicle door, having a handle lever (3) which can be moved between a flush position, in which it is flush with the outer surface of the door panel (100), a ready position, in which it protrudes through an electric motor (7) and can be gripped by a user, and an inwardly clicked position, in which a preloaded push-push unit (13) is released in order to bring the handle lever (3) into the ready position without actuating the electric motor (7),
the door handle includes:
a lever shaft (27) which connects the handle lever (3) to the shaft,
a push-push unit (13) with at least one preloaded spring (15) configured to bring the handle lever (3) from a click position in which said preloaded spring is released into a ready position without activating the motor (7),
-an electric motor (7) and a reduction mechanism (9) for transmitting a rotary motion from the electric motor (7) to the handle lever (3), the reduction mechanism comprising a coupling gear (31) whose rotation rotates the lever (3),
wherein the lever shaft (27) is rotationally coupled with the coupling gear (31) via a coupling mechanism supported by the lever shaft (27) and rotationally linking the lever shaft (27) and the coupling gear (31), the coupling mechanism being configured to allow a free rotational movement of the lever shaft (27) with respect to the coupling gear (31) within an angular range corresponding to an angular distance between the ready position and the clicking position of the handle lever (3).
9. The door handle according to the preceding claim, characterized in that the push-push unit (13) comprises two preloaded springs (15) which, when released, push a slider (19) which interacts via a protruding finger (21) with a push-push lever (30) radially protruding from the handle lever shaft (27).
10. The door handle according to claim 8 or 9, characterized in that the deceleration mechanism (9) comprises a worm drive which interacts with the coupling gear (31) in order to move the handle (3) when the electric motor (7) is actuated.
Technical Field
The present invention relates to a vehicle door assembly, particularly of the type having flush door handle levers.
Background
The door handle assembly includes an electric motor that, when actuated, moves the handle lever between the flush position and the ready position. In the flush position, the handle lever is flush with the outer surface of the door body. In the ready position, the handle lever protrudes from the outer surface so as to be graspable by a user.
Once the user grasps the handle lever in its ready position, he can unlock the door by pulling the lever into a further protruding unlocking position, in which the handle lever interacts with the latch mechanism (by means of a bowden cable, a swivel pin or a gear mechanism) and unlocks the door.
When the user releases the handle lever, the handle lever spring brings the handle lever back to its ready position. The electric motor can also move the handle lever from the ready position to the flush position after opening or closing the door.
Such door handle assemblies also include a backup mechanism to enable the door to be opened in the event of, for example, a failure of the motor or the vehicle battery (that is, when the motor cannot be actuated). The mechanism comprises for example a push-push mechanism, wherein the user pushes the handle lever inwards from its flush position until a click position is reached, in which the pre-loaded spring is released. The preloaded spring, when released, urges the handle lever from the inwardly-clicking position to the protruding ready position.
Once the user approaches/operates the vehicle in the backup mode, the battery will typically be recharged, and/or the motor failure will be relieved and normal electric actuation may be resumed.
In normal operation, the electric motor brings the handle lever into motion via a reduction mechanism, such as a worm and gear mechanism, which reduces the rotational speed of the motor actuation while increasing the torque value. The reduction mechanism is actuated in reverse when the user pushes the lever from the flush position to the click position.
Another problem caused by the irreversibility of the actuation is observed when the user opens the door at a faster speed. In particular, the user pulls the lever in the open (extended) position to cause opening of the door. Once the door panel reaches the fully open position, the user will stop the movement of the door panel by pushing the handle lever to stop the movement.
This reversal of force causes the lever to be quickly driven from the open position back to the ready or flush position. During this movement, the deceleration mechanism may be actuated in reverse, possibly at high moving speeds.
In the event of irreversible reversibility due to increased friction due to temperature, the resulting reverse actuation may cause the deceleration mechanism to break down or even break, thereby potentially compromising the operation of the entire door handle both when the door is manually backed up and when normal power actuation is resumed (e.g., after recharging the battery or removing the motor from failure).
Disclosure of Invention
In order to overcome the above-mentioned drawbacks, the object of the present invention is a coupling device for a door handle for a vehicle, having a handle lever which is movable between a flush position, in which it is flush with an outer surface of a door panel, a ready position, in which it is extended by an electric motor and can be gripped by a user, and an inwardly click position, in which a preloaded push-push unit is released in order to place the handle lever in said ready position without actuating the electric motor,
the coupling device includes:
a lever shaft, which is connected to the handle lever,
a push-push lever ring, which is rotationally coupled with the lever shaft, interacts with the push-push unit via the push-push lever when the handle lever is pushed inwards to the click position, thereby releasing the preloaded push-push unit and pushing the handle lever to the ready position,
a coupling gear rotationally coupled with the lever shaft, which interacts with the electric motor to move the handle lever from the flush position to the ready position,
wherein the lever shaft is rotationally coupled to the coupling gear via a coupling mechanism supported by the lever shaft and rotationally linking the lever shaft and the coupling gear, the coupling mechanism being configured to allow a free rotational movement of the lever shaft relative to the coupling gear within an angular range corresponding to an angular (angular) distance between a ready position and a clicking position of the handle lever.
The relative free rotational movement allows to selectively disengage the lever and the reduction stage when the user pushes the lever into the clicking position and when the push-push unit pushes the lever into the ready position.
The coupling device may have one or more of the following features taken individually or in combination:
the lever shaft comprises at least one radial track on an axial portion, the coupling gear comprising at least one circular arc hole housing the radial track, the angular opening of the circular arc hole corresponding to the angular distance between the ready position and the clicking position of the handle lever.
The lever shaft comprises, on an axial portion, two diametrically opposite radial tracks and the reduction gear comprises two diametrically opposite circular arc holes in which the radial tracks can move freely between angular positions corresponding to the ready position and the clicking position of the handle lever.
The push-push lever is carried by a push-push lever ring that is form-fitted with the first axial portion of the lever shaft.
The lever shaft, the coupling gear and the push-push lever ring are made of molded plastic.
The angular portion of the coupling gear with meshing teeth to interact with the reduction mechanism covers an angular portion of the coupling gear greater than the sum of the angle of the handle lever from the clicking position to the ready position and the angle from the flush position to the ready position.
The angular portion of the coupling gear with meshing teeth to interact with the reduction mechanism covers an angular portion of the coupling gear that is greater than twice the angle from the clicking position to the ready position of the handle lever.
The invention also relates to a related door handle, in particular for a vehicle door, having a handle lever which is movable between a flush position, in which it is flush with the outer surface of the door panel, a ready position, in which it protrudes through the electric motor and can be gripped by a user, and an inward-clicking position, in which the preloaded push-push unit is released, placing the handle lever in said ready position without the electric motor,
the door handle includes:
a lever shaft, which is connected to the handle lever,
a push-push unit having at least one preload spring, which is configured to bring the handle lever from a click position, in which the preload spring is released, into a ready position without actuation of the electric motor,
an electric motor and a reduction mechanism for transmitting the rotary motion of the electric motor to the handle lever, the reduction mechanism comprising a coupling gear, the rotation of which rotates the lever,
wherein the lever shaft is rotationally coupled to the coupling gear via a coupling mechanism supported by the lever shaft and rotationally linking the lever shaft and the coupling gear, the coupling mechanism being configured to allow free rotational movement of the lever shaft relative to the coupling gear within an angular range corresponding to an angular distance between the ready position and the clicking position of the handle lever.
The push-push unit may comprise two preloaded springs which, when released, push a slider which interacts via a protruding finger with a push-push lever protruding radially from the handle lever shaft.
The reduction mechanism may include a worm drive that interacts with the coupling gear to move the handle lever when the motor is actuated.
Drawings
Other features and advantages of the invention will become apparent upon reading the following description of the drawings, given by way of example and not by way of limitation, in which:
fig. 1 is a schematic cross-sectional view of a vehicle door, wherein the handle including the handle lever is shown in different positions,
figure 2 is a schematic view of the door handle,
figure 3 is a schematic view of the coupling mechanism of the handle of figure 2,
fig. 4 is an exploded view of the coupling device of the handle according to fig. 2 and 3, showing the cross-section of its main parts,
fig. 5a, 5b, 5c show different positions of the coupling device of fig. 4, illustrating the case of a push-push unit,
fig. 6a, 6b, 6c show different positions of the coupling device of fig. 4, showing the case of motorized actuation.
The same reference numbers will be used throughout the drawings to refer to the same or like elements.
Although the drawings refer to specific embodiments of the invention, other embodiments may be obtained by slightly combining or modifying the illustrated embodiments, and the new embodiments are also within the scope of the present invention.
Detailed Description
Fig. 1 shows a series of schematic cross-sectional views of a
The terms "inboard", "outboard" and equivalent terms are defined with respect to the interior and exterior of the vehicle.
In the first sectional view of fig. 1, the
In the second sectional view of fig. 1, the
In the third sectional view of fig. 1, the
In case of a mechanical or electrical failure of the mechanism driving the
Fig. 2 is a view of the door handle 1 as seen from the inside. In fig. 2, the
The
The
The
The
The
The rotational position of the
Fig. 3 is a view of the
In fig. 3, the
A push-
The
Fig. 4 is an exploded view of the
The
The first
The
The angular arc opening of the
A lower angular opening value (about 30 °) corresponds to an embodiment in which the free rotational movement of the
The
Also shown in fig. 4 are axial cross-sectional views of the
Fig. 5a, 5b and 5c show push-push actuation in case of a power failure (battery depletion or failure, failure of the motor 7).
The figure is a schematic axial view of the
The push-
In fig. 5a, the
In fig. 5b, the user presses against the
In fig. 5c, the released push-
The
Fig. 6a, 6b and 6c show the effect of the
Fig. 6a is an illustration of the
The
Further rotation of the
In all fig. 6a, 6b, 6c, the push-
In order to achieve both movements in fig. 5a, 5b, 5c and 6a, 6b, 6c, the angular portion of the
In case of a malfunction of the vehicle battery, e.g. due to a prolonged parking or a turning on of the front headlights, the user will initiate a push-push actuation as shown in fig. 5a, 5b, 5c by releasing the push-
Furthermore, in order to be able to return automatically to the pre-loaded and restrained ("armed") state of the push-
The sum of said angles is equal to twice the angle from the clicking position to the ready position.
The
The present invention allows to selectively decouple (decouple) the movements related to the electric power preparation using the
Compared with a reversible reduction mechanism, the irreversible reduction mechanism has higher temperature bearing capacity, requires lower precision for machining parts, and is subjected to much less stress and wear, thereby having larger tolerances in part size and conceptual design.
The movement of the
Thus, the present invention makes the door handle 1 stronger and potentially cheaper, while improving the overall perceived quality.
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