阅读说明：本技术 一种铝板加工用滚压成型装置 (Roll forming device for aluminum plate machining ) 是由 曾灵 于 2021-08-06 设计创作，主要内容包括：本发明公开了一种铝板加工用滚压成型装置,包括机架、放卷盘、限位组件、第二气缸、活动杆和加热盒,所述机架的表面固定有安装架,且安装架的内侧设置有成型辊,所述横板的底部固定有清理盒,所述放卷盘转动连接在固定架的一端,且放卷盘的表面固定有放料杆,所述放料杆的表面套接有活动盘,所述第二气缸固定在防护板的两端,所述活动杆贯穿设置在安装架的表面。该铝板加工用滚压成型装置设置有第二气缸和活动杆,通过第二气缸带动梯形块下降,使梯形块抵住活动杆一端的第一滑轮,使得能够带动活动杆以及活动杆另一端的L形限位板向靠近机架中轴线的一端移动,以便在铝板条输送过程中对铝板条进行限位,避免出现偏移的现象。(The invention discloses a roll forming device for processing an aluminum plate, which comprises a rack, a unwinding disc, a limiting assembly, a second cylinder, a movable rod and a heating box, wherein a mounting rack is fixed on the surface of the rack, a forming roller is arranged on the inner side of the mounting rack, a cleaning box is fixed at the bottom of a transverse plate, the unwinding disc is rotatably connected to one end of the mounting rack, a unwinding rod is fixed on the surface of the unwinding disc, the movable disc is sleeved on the surface of the unwinding rod, the second cylinder is fixed at two ends of a protection plate, and the movable rod penetrates through the surface of the mounting rack. This roll forming device is used in aluminum plate processing is provided with second cylinder and movable rod, drives the trapezoidal piece through the second cylinder and descends, makes the trapezoidal piece support the first pulley of movable rod one end for the L shape limiting plate that can drive the movable rod and the movable rod other end removes to the one end that is close to the frame axis, so that carry on spacingly to the aluminium lath in aluminium lath transportation process, avoid appearing the phenomenon of skew.)

1. The utility model provides an aluminum plate processing is with roll forming device, includes frame (1), unreels dish (14), spacing subassembly (18), second cylinder (19), movable rod (21) and heating box (25), its characterized in that:

the surface of the rack (1) is fixedly provided with a mounting rack (2), the inner side of the mounting rack (2) is provided with a forming roller (3), the two ends of the rack (1) are respectively provided with a fixing frame (4) and a hydraulic cutting device (5), the top of the mounting rack (2) is fixedly provided with a vertical plate (6), the top of the vertical plate (6) is fixedly provided with a protection plate (7), the two ends of the top of the protection plate (7) are fixedly provided with first air cylinders (8), the bottom of the protection plate (7) penetrated by the first air cylinders (8) is fixedly provided with a transverse plate (9), the bottom of the transverse plate (9) is fixedly provided with a cleaning box (10), one end of the cleaning box (10) is penetrated by a movable plate (12), and the outer end of the movable plate (12) is provided with a cleaning brush (13);

the unwinding disc (14) is rotatably connected to one end of the fixed frame (4), a unwinding rod (15) is fixed on the surface of the unwinding disc (14), a movable disc (16) is sleeved on the surface of the unwinding rod (15), and a limiting ring (17) is fixed at one end of the movable disc (16);

the limiting component (18) used for limiting the movable disc (16) is arranged at one end of the limiting ring (17);

the second air cylinder (19) is fixed at two ends of the protection plate (7), the trapezoidal block (20) is fixed at the bottom of the second air cylinder (19) penetrating through the protection plate (7), the movable rod (21) penetrates through the surface of the mounting frame (2), the first pulley (22) and the L-shaped limiting plate (23) are respectively arranged at two ends of the movable rod (21), and meanwhile the third spring (24) is sleeved on the surface of the movable rod (21);

the heating box (25) is arranged on the outer side of the fixing frame (4), heating plates (26) are arranged at two ends of the inner wall of the heating box (25), and second pulleys (27) are arranged at two ends of the inner portion of the heating box (25).

2. The roll forming device for processing the aluminum plate as claimed in claim 1, wherein: spacing subassembly (18) include gag lever post (1801), pull ring (1802), stopper (1803), second spring (1804) and spacing hole (1805), gag lever post (1801) runs through the one end that sets up at spacing ring (17), and the outside one end of gag lever post (1801) is fixed with pull ring (1802), the fixed surface of gag lever post (1801) has stopper (1803), and second spring (1804) have been cup jointed on the surface of gag lever post (1801), the inboard one end of gag lever post (1801) is connected with spacing hole (1805), and the surface at blowing pole (15) is seted up in spacing hole (1805).

3. The roll forming apparatus for aluminum plate processing according to claim 2, wherein: the limiting holes (1805) are provided with multiple groups and are arranged at equal intervals.

4. The roll forming device for processing the aluminum plate as claimed in claim 1, wherein: the length of the protection plate (7) is the same as that of the mounting frame (2).

5. The roll forming device for processing the aluminum plate as claimed in claim 1, wherein: the forming rollers (3) and the cleaning boxes (10) are all provided with multiple groups, the positions of the forming rollers (3) correspond to the positions of the cleaning boxes (10), and the cleaning boxes (10) are respectively arranged at the bottom of the transverse plate (9) and on the surface of the rack (1).

6. The roll forming device for processing the aluminum plate as claimed in claim 1, wherein: a first spring (11) is arranged inside the cleaning box (10), the first spring (11) is connected with a movable plate (12), and meanwhile, a plurality of groups of first springs (11) are arranged.

7. The roll forming device for processing the aluminum plate as claimed in claim 1, wherein: the movable disc (16) is connected with the discharging rod (15) through a limiting ring (17) in a clamping manner.

8. The roll forming device for processing the aluminum plate as claimed in claim 1, wherein: the trapezoidal block (20), the movable rod (21), the first pulley (22) and the L-shaped limiting plate (23) form a sliding mechanism together.

9. The roll forming device for processing the aluminum plate as claimed in claim 1, wherein: the heating plates (26) are arranged in two groups and are symmetrically arranged.

Technical Field

The invention relates to the technical field related to roll forming equipment, in particular to a roll forming device for processing an aluminum plate.

Background

The rolling forming is mainly based on the plastic movement of materials and rolling processing to form products such as shaft levers, valve cores, special fasteners and the like with various complex shapes, the rolling deformation is line contact and is continuously and gradually carried out, the required deformation force is small, one or more workpieces can be produced in one stroke, the process has high production efficiency, material saving, high product strength and stable quality, the process is particularly suitable for the workpieces which are extremely long and short and difficult to cut, the existing rolling forming device usually penetrates one end of an aluminum plate coil among a plurality of groups of forming rollers to enable the forming rollers to form the aluminum plate strip in the rotating process, the aluminum plate strip is usually subjected to cold press forming, the aluminum plate strip is inconvenient to preheat, the plasticity of the aluminum plate strip is poor, the processing quality is influenced, the aluminum plate is inconvenient to limit in the feeding process of the aluminum plate strip, and the phenomenon that the aluminum plate strip is easy to deviate in the feeding process is caused, thereby cause the influence to the shaping quality of work piece to because roll forming makes the fashioned aluminium lath through the rotation of multiunit forming roll, and current roll forming device is inconvenient clears up the forming roll surface after using for a long time, causes the influence to the shaping effect of work piece because of forming roll surface adhesion impurity easily, and the installation of current roll forming device to the aluminium plate book is comparatively troublesome simultaneously, and the installation effectiveness is lower.

Disclosure of Invention

The invention aims to provide a roll forming device for processing an aluminum plate, which solves the problems that the existing roll forming device in the background art is inconvenient to preheat the aluminum plate, limit the aluminum plate, clean the surface of a forming roller after long-time use, troublesome to install an aluminum plate roll and low in installation efficiency.

In order to achieve the purpose, the invention provides the following technical scheme: a roll forming device for processing an aluminum plate, which comprises a frame, a reeling disc, a limiting component, a second cylinder, a movable rod and a heating box,

the cleaning device comprises a rack, a vertical plate, a protection plate, a first air cylinder, a transverse plate, a cleaning box, a movable plate and a cleaning brush, wherein the surface of the rack is fixed with a mounting frame, the inner side of the mounting frame is provided with a forming roller, the two ends of the rack are respectively provided with a fixing frame and a hydraulic cutting device, the top of the mounting frame is fixed with the vertical plate, the top of the vertical plate is fixed with the protection plate, the two ends of the top of the protection plate are fixed with the first air cylinder, the first air cylinder penetrates through the bottom of the protection plate and is fixed with the transverse plate, the bottom of the transverse plate is fixed with the cleaning box, one end of the cleaning box is penetrated through the movable plate, and the cleaning brush is arranged at one end of the outer side of the movable plate;

the unwinding disc is rotatably connected to one end of the fixed frame, a discharging rod is fixed on the surface of the unwinding disc, a movable disc is sleeved on the surface of the discharging rod, and a limiting ring is fixed at one end of the movable disc;

the limiting assembly used for limiting the movable disc is arranged at one end of the limiting ring;

the second air cylinder is fixed at two ends of the protection plate, a trapezoidal block is fixed at the bottom of the second air cylinder penetrating through the protection plate, the movable rod penetrates through the surface of the mounting frame, a first pulley and an L-shaped limiting plate are respectively arranged at two ends of the movable rod, and a third spring is sleeved on the surface of the movable rod;

the heating box sets up in the outside of mount, and the inner wall both ends of heating box are provided with the hot plate, and the inside both ends of heating box are provided with the second pulley simultaneously.

Preferably, spacing subassembly includes gag lever post, pull ring, stopper, second spring and spacing hole, the gag lever post runs through the one end that sets up at the spacing ring, and the outside one end of gag lever post is fixed with the pull ring, the fixed surface of gag lever post has the stopper, and the surface of gag lever post has cup jointed the second spring, the inboard one end of gag lever post is connected with spacing hole, and spacing hole is seted up on the surface of blowing the pole.

Through adopting above-mentioned technical scheme, can carry out spacingly to the position of activity dish and spacing ring under mutually supporting between gag lever post, pull ring, stopper and second spring to install and dismantle the aluminum plate book.

Preferably, the limiting holes are provided with a plurality of groups and are arranged at equal intervals.

Through adopting above-mentioned technical scheme, can install spacingly according to the width that the aluminum plate rolled up it.

Preferably, the length of the protection plate is the same as that of the mounting bracket.

Through adopting above-mentioned technical scheme, can protect shaping roller and aluminum strip in aluminum strip forming process, avoid causing the influence because of external impact.

Preferably, the forming rollers and the cleaning boxes are provided with multiple groups, the positions of the forming rollers correspond to the positions of the cleaning boxes, and the cleaning boxes are respectively arranged at the bottom of the transverse plate and on the surface of the rack 1.

Through adopting above-mentioned technical scheme, can clear up the surface of forming roll under the mutually supporting between clearance box and clearance brush.

Preferably, the cleaning box is internally provided with a first spring, the first spring is connected with the movable plate, and the first spring is provided with a plurality of groups.

Through adopting above-mentioned technical scheme, can make the surface that the clearance brush more laminated the shaping roller clear up.

Preferably, the movable disc is connected with the discharging rod in a clamping manner through a limiting ring.

Through adopting above-mentioned technical scheme, can conveniently dismantle the activity dish.

Preferably, a sliding mechanism is formed among the trapezoidal block, the movable rod, the first pulley and the L-shaped limiting plate.

Through adopting above-mentioned technical scheme, can carry on spacingly to the aluminium lath under mutually supporting between second cylinder, trapezoidal piece, movable rod, first pulley and L shape limiting plate.

Preferably, the heating plates are arranged in two groups and are symmetrically arranged.

Through adopting above-mentioned technical scheme, can heat the aluminium lath before roll forming, improve the shaping effect.

Compared with the prior art, the invention has the beneficial effects that: the rolling forming device for processing the aluminum plate,

(1) the aluminum strip conveying device is provided with the heating box and the heating plate, and the heating plate in the heating box can heat the aluminum strip in the conveying process of the aluminum strip, so that the plasticity of the aluminum strip can be improved, the subsequent forming is facilitated, and the forming effect of a workpiece is improved;

(2) the second cylinder and the movable rod are arranged, the trapezoidal block is driven to descend through the second cylinder, the trapezoidal block is enabled to abut against the first pulley at one end of the movable rod, the movable rod and the L-shaped limiting plate at the other end of the movable rod can be driven to move towards one end close to the central axis of the rack, so that the aluminum plate strip is limited in the conveying process of the aluminum plate strip, and the phenomenon of deviation is avoided;

(3) the cleaning box is arranged, the surface of the forming roller can be cleaned in the rotating process of the forming roller through the cleaning brush on the outer side of the cleaning box, the influence of impurities on the forming effect of a workpiece is avoided, the cleaning brush can be more attached to the forming roller under the action of the elastic force of the first spring inside the cleaning box, and the cleaning effect is improved;

(4) the protective plate is arranged on the top of the mounting rack, so that the forming roller and the aluminum plate strip in the mounting rack can be protected in the forming process of the aluminum plate strip, the influence on the forming of a workpiece caused by external impact is avoided, and the practicability of the workpiece is improved;

(5) be provided with gag lever post and spacing hole, roll up the card with the aluminum plate on the blowing pole, later cup joint the activity dish on blowing pole surface, make the gag lever post on the spacing ring block into the spacing hole on blowing pole surface under the spring action of second spring, carry out spacing fixed to activity dish and spacing ring from this to roll up through the activity dish and carry out spacingly to the aluminum plate, simple structure, the convenience is rolled up the aluminum plate and is installed, improves the installation effectiveness of rolling up the aluminum plate.

Drawings

FIG. 1 is a schematic front view of the present invention;

FIG. 2 is a schematic side view of the present invention;

FIG. 3 is a schematic cross-sectional view of the cleaning box of the present invention;

FIG. 4 is a schematic bottom view of the protective plate of the present invention;

FIG. 5 is a schematic side view of the reel of the present invention;

FIG. 6 is a schematic cross-sectional view of a stop collar of the present invention;

FIG. 7 is a schematic top view of the discharge rod of the present invention;

FIG. 8 is a schematic side view of the heating cartridge of the present invention.

In the figure: 1. frame, 2, mounting bracket, 3, the shaping roller, 4, the mount, 5, hydraulic pressure cutting device, 6, the riser, 7, the guard plate, 8, first cylinder, 9, the diaphragm, 10, the clearance box, 11, first spring, 12, the fly leaf, 13, the clearance brush, 14, the reel of unreeling, 15, the blowing pole, 16, the movable disk, 17, the spacing ring, 18, spacing subassembly, 1801, the gag lever post, 1802, the pull ring, 1803, the stopper, 1804, the second spring, 1805, spacing hole, 19, the second cylinder, 20, trapezoidal piece, 21, the movable rod, 22, first pulley, 23, L shape limiting plate, 24, third spring, 25, the heating box, 26, the hot plate, 27, the second pulley.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-8, the present invention provides a technical solution: a roll forming device for processing an aluminum plate is disclosed, as shown in figure 1, figure 2, figure 3 and figure 4, a mounting frame 2 is fixed on the surface of a frame 1, a forming roller 3 is arranged on the inner side of the mounting frame 2, a fixing frame 4 and a hydraulic cutting device 5 are respectively arranged at two ends of the frame 1, a vertical plate 6 is fixed at the top of the mounting frame 2, a protection plate 7 is fixed at the top of the vertical plate 6, the length of the protection plate 7 is the same as that of the mounting frame 2, so that the forming roller 3 and an aluminum plate strip are protected in the process of roll forming the aluminum plate strip, the influence of external impact on the forming quality of a workpiece is avoided, first air cylinders 8 are fixed at two ends of the top of the protection plate 7, a transverse plate 9 is fixed at the bottom of the first air cylinder 8 penetrating through the protection plate 7, a cleaning box 10 is fixed at the bottom of the transverse plate 9, a movable plate 12 is arranged at one end of the cleaning box 10 in a penetrating manner, and a cleaning brush 13 is arranged at one end of the outer side of the movable plate 12, the forming roller 3 all is provided with the multiunit with clearance box 10, and the position of forming roller 3 is corresponding with the position of clearance box 10, clearance box 10 sets up respectively on the bottom of diaphragm 9 and the surface of frame 1 simultaneously, the inside of clearance box 10 is provided with first spring 11, and first spring 11 is connected with fly leaf 12, first spring 11 is provided with the multiunit simultaneously, clearance brush 13 through the clearance box 10 outside can rotate the attached impurity in-process to forming roller 3 surface at the forming roller 3 and clear up, thereby improve the shaping effect of work piece.

As shown in fig. 1 and 5, the unwinding disc 14 is rotatably connected to one end of the fixed frame 4, the unwinding rod 15 is fixed on the surface of the unwinding disc 14, the movable disc 16 is sleeved on the surface of the unwinding rod 15, the limiting ring 17 is fixed at one end of the movable disc 16, the movable disc 16 is connected with the unwinding rod 15 through the limiting ring 17 in a clamping manner, and the movable disc 16 is conveniently detached so as to install the aluminum plate coil.

As shown in fig. 5, 6 and 7, a limiting component 18 for limiting the movable disc 16 is disposed at one end of the limiting ring 17, the limiting component 18 includes a limiting rod 1801, a pull ring 1802, a limiting block 1803, a second spring 1804 and a limiting hole 1805, the limiting rod 1801 is disposed at one end of the limiting ring 17 in a penetrating manner, a pull ring 1802 is fixed at one end of the outer side of the limiting rod 1801, the limiting block 1803 is fixed on the surface of the limiting rod 1801, the second spring 1804 is sleeved on the surface of the limiting rod 1801, one end of the inner side of the limiting rod 1801 is connected to the limiting hole 1805, the limiting hole 1805 is opened on the surface of the discharging rod 15, the limiting holes 1805 are provided with a plurality of sets and are disposed at equal intervals, the pull ring 1802 outside the limiting rod 1801 is pulled to be separated from the limiting hole 1805 on the surface of the discharging rod 15, i.e. the movable disc 16 and the limiting ring 17 on the surface of the discharging rod 15 can be pulled out, thereby facilitating the installation of the aluminum plate roll, the structure is simple, the installation efficiency of the aluminum plate coil is improved.

As shown in fig. 1, fig. 2 and fig. 4, second cylinder 19 is fixed at the both ends of guard plate 7, and second cylinder 19 runs through the bottom of guard plate 7 and is fixed with trapezoidal piece 20, movable rod 21 runs through the surface that sets up at mounting bracket 2, and the both ends of movable rod 21 are provided with first pulley 22 and L shape limiting plate 23 respectively, third spring 24 has been cup jointed on the surface of movable rod 21 simultaneously, trapezoidal piece 20, movable rod 21, constitute slide mechanism jointly between first pulley 22 and the L shape limiting plate 23, drive trapezoidal piece 20 through second cylinder 19 and descend, make trapezoidal piece 20 promote the first pulley 22 of movable rod 21 one end, make the L shape limiting plate 23 that can drive the movable rod 21 other end extrude the both sides of aluminum strip, thereby make the aluminum strip can keep carrying between two parties, avoid the phenomenon of skew to appear.

As shown in fig. 1 and 8, the heating box 25 is disposed outside the fixing frame 4, and the two ends of the inner wall of the heating box 25 are provided with the heating plates 26, the two ends of the inner wall of the heating box 25 are provided with the second pulleys 27, the heating plates 26 are provided with two groups, and the heating plates are symmetrically disposed, the heating plates 26 at the two ends of the inner wall of the heating box 25 can heat the aluminum strip in the conveying process of the aluminum strip, so that the plasticity of the aluminum strip is improved, thereby the forming effect of the aluminum strip is improved, the aluminum strip can be conveniently slid by matching the two groups of second pulleys 27 inside the heating box 25, and the practicability of the aluminum strip is improved.

The working principle is as follows: when the rolling forming device for processing the aluminum plate is used, firstly, the pull ring 1802 on the outer side of the limiting ring 17 is pulled to drive the limiting rod 1801 to ascend, so that the limiting rod 1801 is separated from the limiting hole 1805 on the surface of the material placing rod 15, then the movable disc 16 and the limiting ring 17 are pulled out, the aluminum plate coil is sleeved on the material placing rod 15 on the surface of the material placing disc 14, then the movable disc 16 and the limiting ring 17 are clamped on the outer side of the material placing rod 15, the movable disc 16 is pushed to clamp the aluminum plate coil, then the pull ring 1802 is loosened, the limiting rod 1801 is driven to be clamped into the limiting hole 1805 on the surface of the material placing rod 15 under the action of the elastic force of the second spring 1804, so that the installation of the aluminum plate coil is completed, then, the forming roller 3 on the inner side of the mounting frame 2 is driven to rotate through the driving device, so that the aluminum plate coil can be rolled, in the rolling process, two sides of the aluminum plate strip can be heated through the heating plates 26 on two ends of the inner wall of the heating box 25, the plasticity of the aluminum plate strip is improved, the forming roller 3 and the aluminum plate strip can be protected in the rolling process by matching with the protection plate 7, the second cylinders 19 at the two ends of the protection plate 7 can be opened to drive the trapezoidal block 20 to descend, the trapezoidal block 20 pushes the first pulley 22 at one end of the movable rod 21, the movable rod 21 drives the L-shaped limiting plate 23 at the other end to extrude the two sides of the aluminum plate strip, the aluminum plate strip can be kept conveyed in the middle, the first cylinder 8 at the top of the protection plate 7 can be opened after long-time use to drive the transverse plate 9 to descend, the cleaning brushes 13 below the cleaning box 10 at the bottom of the transverse plate 9 are attached to the surface of the forming roller 3 above, so that impurities on the surface of the forming roller 3 can be cleaned, the movable plate 12 can be driven to stretch under the elastic action of the first spring 11 in the cleaning box 10, and the cleaning brushes 13 at the outer side can be attached to the surface of the forming roller 3, the cleaning brush 13 above the surface cleaning box 10 of the frame 1 is matched to clean the surface of the forming roller 3 below, the inconvenience caused by manual cleaning is avoided, the practicability is improved, the whole operation is completed, and the content which is not described in detail in the specification belongs to the prior art which is known by professionals in the field.

The terms "central," "longitudinal," "lateral," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientation or positional relationship indicated in the drawings for simplicity of description only and are not intended to indicate or imply that the referenced devices or elements must be in a particular orientation, constructed and operative in a particular orientation, and are not to be considered limiting of the claimed invention.

Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.