阅读说明：本技术 用于加强输送带的制造方法及通过该制造方法获得的产品 (Manufacturing method for reinforcing conveyor belts and products obtained by the manufacturing method ) 是由 J·圣米格尔·努涅斯 C·埃雷罗·佩雷斯 M·德加尼卡·埃斯克里瓦诺 于 2021-05-12 设计创作，主要内容包括：本发明涉及一种用于加强输送带(100)的制造方法以及通过该制造方法获得的包括多个塑料模块(10、10’)的产品,其中,每个模块(10、10’)包括容纳滚子(11、11’)的至少一个开口(12、12’),并且滚子构造成相对于由能够用塑料材料填充的金属管组成的轴(13、13’)旋转；并且所述方法包括以下阶段：(i)将轴(13、13’)在与开口(12、12’)相对应的区域中插入到用于塑料模块(10、10’)的注射模具(200、200’)中；以及(ii)注射塑料模块(10、10’)的单个阶段,使得注射的所述塑料填充轴(13、13’)的内部,从而与模块(10、10’)的本体形成单个组件或结构。(The invention relates to a manufacturing method for a reinforced conveyor belt (100) and a product obtained by the manufacturing method comprising a plurality of plastic modules (10, 10 '), wherein each module (10, 10 ') comprises at least one opening (12, 12 ') housing a roller (11, 11 ') and the roller is configured to rotate with respect to an axis (13, 13 ') consisting of a metal tube that can be filled with plastic material; and the method comprises the following phases: (i) inserting the shaft (13, 13 ') into an injection mould (200, 200') for the plastic module (10, 10 ') in a region corresponding to the opening (12, 12'); and (ii) a single stage of injection of the plastic module (10, 10 '), so that said plastic injected fills the interior of the shaft (13, 13 '), forming a single assembly or structure with the body of the module (10, 10 ').)

1. A manufacturing method for a reinforced conveyor belt (100), wherein the reinforced conveyor belt (100) comprises rollers (11, 11 '), the rollers (11, 11') being configured to rotate with respect to a shaft (13, 13 '), the shaft (13, 13') consisting of a tube that can be filled with plastic; characterized in that the manufacturing method comprises the following stages: (i) inserting the shaft (13, 13 ') and roller (11, 11 ') assembly into an injection mold (200, 200 '); and (ii) a single injection stage of the conveyor belt (100), so that the injected plastic fills the inside of the tubular shaft (13, 13') forming a single assembly or structure with the body of the conveyor belt (100).

2. Manufacturing method according to claim 1, wherein the roller (11) and the shaft (13) are mounted separately before insertion into the injection mould (200).

3. Manufacturing method according to claim 1 or 2, wherein the shaft (13) is a tube made of steel and the shaft (13) is wider at its central portion than at its ends.

4. The manufacturing method according to claim 1, wherein the roller (11 ') is injected onto the shaft (13 ') before being inserted into the injection mould (200 ').

5. A manufacturing method according to claim 1 or claim 4, wherein the shaft (13') is a tube made of steel having substantially the same diameter over the entire length except at the ends, which are larger than at the centre.

6. A reinforced conveyor belt (100) obtained according to the manufacturing method of any one of claims 1 to 5, characterized in that the reinforced conveyor belt (100) comprises a shaft (13, 13 '), the shaft (13, 13') being a metal tube filled with molded plastic and fixed to the plastic of the module (10, 10 ') assembly, and the shaft (13, 13') being configured as a rotation shaft for each roller (11, 11 ') of the module (10, 10').

7. Reinforced conveyor belt (100) according to claim 5, wherein the arrangement or orientation of the rollers (11, 11') is variable, always radial, but can be set with an inclination comprised between 0 ° and 360 ° with respect to the movement axis of the reinforced conveyor belt (100).

8. The reinforced conveyor belt (100) according to any of the preceding claims, wherein the rollers (11, 11') are solid and integral or assembled from a plurality of separate parts.

Technical Field

The invention provides a reinforcing belt and a manufacturing method thereof. The invention relates to a solution to the following technical problems: this technical problem relates to the fact that holes or openings must be made in some conveyor belts to include rollers configured for possible changes in the direction and/or speed of the objects being conveyed, whereby the modules in these conveyor belts are weakened.

Background

It is known in the prior art to automate and facilitate the transport of arbitrary products to provide conveyor belts with rollers inserted therein, sometimes manufactured with rollers configured to handle the accumulation, lateral transfer, movement of the products themselves on the conveyor surface and/or to reduce the friction between the belt and the conveyor surface.

A first example of a conveyor belt of the above-mentioned type is described in document US3550756A, which discloses a conveyor belt with rollers for 90 ° transfer. Said document describes the transfer of products by arranging oblique rollers on a conveyor. When the products reach the deflector by means of the rollers, they move perpendicular to the second conveyor with little friction, as they move on the inclined rollers.

Document EP066530B1 discloses a conveyor belt with the following rollers: the rollers are inserted into the conveyor surface in order to reduce product friction with the conveyor belt as the product accumulates. The device is characterized in that: the product can be stopped while the belt remains moving without damaging the product. This document describes how certain modules of the belt are arranged as idler rollers on the conveyor surface when the product is stopped on the belt. The idler rollers roll under the product, preventing friction on the belt that continues to move under the product while the product is stopped.

Document EP1272406B1 discloses a conveyor belt with the following rollers: the rollers are inserted into the lower portion of the modules of the belt to reduce friction between the belt and the support surface, thereby converting frictional sliding into rolling sliding. This document describes that the rollers are inserted into modules of the conveyor belt, which modules in turn are in contact with a supporting surface of the conveyor belt forming a rolling surface, thereby reducing the coefficient of friction between the products and the rolling surface.

Document EP1868924B1 discloses a conveyor belt arranged on the following rollers: the rollers are inserted at different angles and are driven from below to move the packaged products on the conveyor belt to change position during transport. Arranging the rollers at different angles on the belt and rotating them from below by means of different actuating systems, causes the products to be conveyed to move themselves on the conveyor surface, with the belt also moving.

Finally, conveyor belts are also known, which are disclosed by document EP1398282B1, which describes a conveyor belt with the following rollers: the rollers are actuated from below by insertion into the module in different directions. This document describes that holes or openings are made in the modules of the belt through which the shaft/roller assemblies are introduced to perform the relevant operations, in this case being driven from below and generating a movement on the upper surface, the purpose of which is to move the belt on top of the upper surface. Furthermore, in this solution, the insertion of the shaft/roller arrangement is achieved due to the fact that the module is manufactured in two halves, wherein the holes are always made on both parts.

Considering all these solutions of inserting rollers in conveyor belts known in the prior art, these solutions can be classified by two main distinguishing features: solutions with driven rollers and solutions without driven rollers.

Today, in all these applications where the rollers are driven to produce a movement on the upper part or conveyor part, for example in documents EP1868924B1 and/or EP1398282B1, holes must always be made in the modules of the belt to introduce the sets of shafts/rollers, and the sets of shafts/rollers must be free on both sides. When the openings are formed, the conveyor belt becomes weak because material is removed and holes are only joined at the sides of the openings. On the belt, a plurality of elements are defined, which may be called resistance support, and which are defined to support all the resistance of the belt, which impairs the assembly or structure of the belt. Furthermore, the shaft/roller assembly necessary to perform these movements requires through holes and peripheral grooves, such as in EP1398282B1, so that the shaft/roller can be inserted and moved, which also weakens the connection and, consequently, the structure of the belt.

Document US2012298487a1 describes a manufacturing method of modules for conveyor belts, comprising the following steps: (i) molding a shaft using a first injection mold and removing the injection mold from the shaft; and (ii) molding the intermediate portion around the shaft using a second injection mold such that at least one end of the shaft is embedded in the intermediate portion; (iii) wherein the intermediate portion comprises at least one hinge element on a first end and at least one hinge element on an end opposite the first end. The invention describes, in principle, a method for manufacturing a module, wherein an end, which is designed in particular for this purpose and has a complex geometry, is embedded in the module when it is injected, so that the shaft is locked so that it does not move.

Furthermore, document US2012298487a1 describes a plastic shaft on which is mounted a roller divided into two bodies integrally joined to each other. The obvious disadvantages of this solution are: the rollers consist of two plastic parts joined to each other by mechanical means-mechanical plastic joints, such as tabs or other equivalent elements, and are easily broken in successive stages of use, and the basic requirements of the conveyor belt are reliability and durability. Furthermore, considering that both the shaft and the roller are made of plastic, even if special materials are used for friction, their wear is relatively fast. Furthermore, these types of materials have problems of shrinkage and expansion, and therefore, depending on the operating temperature, the shaft and the roller may be excessively expanded to a size larger than that of the hole made for this purpose and protrude.

In view of the above-mentioned known documents, the solution provided in the present invention solves the problem of weakening of the modules of the conveyor belt by making the conveyor belt with reliable and durable insertion rollers for movement. In order to achieve this object, the invention provides a module using the axis of rotation of the roller to provide a more resistant bearing in the opening or hole, according to the appended claims, to reinforce this area.

Disclosure of Invention

One object of the present invention is a manufacturing method of a reinforced conveyor belt and the product obtained by the manufacturing method, which makes it possible to obtain a modular plastic conveyor belt reinforced by a plurality of reinforcing pins inserted into holes in the conveyor belt and configured as shafts of a plurality of rollers, according to the independent claims attached to the present description. The dependent claims show specific and/or preferred embodiments of the invention.

More specifically, a manufacturing method for a reinforced conveyor belt comprising a plurality of plastic modules is provided, wherein each module comprises at least one opening accommodating a roller and the roller is configured to rotate with respect to an axis consisting of a metal tube that can be filled with a plastic material, and wherein the method comprises the following stages: (i) inserting the shaft/roller assembly in the area corresponding to the opening into an injection mold for the plastic module, wherein the shaft is preferably a steel tube and the rollers are previously manufactured in another mold; (ii) a single stage of injection of the plastic module causes the injected plastic to fill the interior of the shaft/tube, forming a single assembly or structure with the body of the module.

The rollers are usually made of a hard plastic with a good friction coefficient with steel and can have a rubber-like outer layer for greater adhesion, in other words consist of or are made of two materials. Furthermore, in another embodiment, the rollers are solid and unitary, or are made up of separate parts that are assembled together.

In an embodiment, the rollers and the shaft are assembled separately prior to insertion into the injection mold. In another embodiment, the rollers are injected onto the shaft prior to insertion into the injection mold.

In a second aspect of the invention, the reinforced conveyor belt comprises a plurality of modules obtained and assembled together according to the aforementioned manufacturing method. Accordingly, the conveyor belt comprises a plurality of modules comprising openings that accommodate rollers configured to reduce friction between the products and the conveying surface of the reinforced conveyor belt, and is characterized in that: the conveyor belt comprises a shaft disposed in each opening, wherein the shaft is a plastic metal tube filled with molded plastic and secured to the module assembly and is configured as a rotational axis for the respective roller.

In an embodiment, the arrangement or orientation of the rollers in the reinforced conveyor belt is variable, always radial, but can be set with an inclination between 0 ° and 360 ° with respect to the axis of movement of the reinforced conveyor belt.

Drawings

To supplement the description provided herein, and for the purpose of aiding in the easier understanding of the characteristics of the invention, said description is accompanied by a set of drawings that form an integral part of the description, which set of drawings represents, by way of illustration and not by way of limitation, the following:

fig. 1 shows a front plan view of a portion of a reinforced conveyor belt (100) according to the manufacturing method described in the present invention.

Fig. 2 shows an isometric view of a module (10) according to a first embodiment of the invention.

Fig. 3 shows a cross section of the module (10) shown in fig. 2.

Fig. 4 shows a view of a roller (11) and shaft (13) assembly according to a first embodiment of the invention. Fig. 4a shows a detail of the shaft (13) or shaft tube (13).

Fig. 5 shows a view of a mold (200) assembly for making the module (10) shown in fig. 2.

Fig. 6 shows an isometric view of a module (10') according to a second embodiment of the invention.

Fig. 7 shows a cross-section of the module (10') shown in fig. 6.

Fig. 8 shows a view of a roller (11 ') and shaft (13') assembly according to a second embodiment of the invention. Fig. 8a shows a detailed view of the shaft (13 ') or shaft tube (13').

Fig. 9 shows a view of a mold (200 ') assembly for making the module (10') shown in fig. 6.

Detailed Description

Fig. 1 shows a conveyor belt 100 comprising a plurality of modules 10, 10'. In the image shown in fig. 1, the conveyor belt 100 comprises four rows of four modules 10, 10' each. In this way, each row is integral with the successive rows by means of the hinge axis 101 transversal to the advancement direction of the belt 100, which is indicated by the arrow, while each module 10, 10' is associated with the laterally successive module by means of the male-female joint 102. It will be readily understood by those skilled in the art that the conveyor belt 100 is a modular conveyor belt, but the conveyor belt 100 may also be used with any other type of conveyor belt made of plastic.

Each module 10, 10 'also includes a circular roller 11, 11', the circular roller 11, 11 'being embedded in the hole 12, 12' such that the outer or rolling surface of the roller 11, 11 'is substantially tangential to the conveyor surface T of the conveyor belt 100, so that the roller 11, 11' reduces friction between the conveyor surface T and the conveyed product. It will be appreciated that the circumscribing surfaces are parallel planes that enable the product to rest on the rollers. Due to the reduced friction or wear, a change of direction of the product, accumulation of the product at a specific point and acceleration or deceleration of the product are facilitated. Furthermore, the holes 12, 12 'have two lateral regions which are configured as structural reinforcing regions or structural reinforcing zones 14, 14', so that the assembly is stronger.

A detailed view and a separate view of each module 10, 10' is shown in fig. 2 and 6. More specifically, as will be explained in further detail below, a first embodiment of the present invention is defined in fig. 2 to 5, and a second embodiment of the present invention is defined in fig. 6 to 9.

First embodiment

As shown in fig. 2 to 5, the module 10 is a substantially rectangular body, the longer sides of which are hinged 101 to allow the longer sides to be joined to other adjacent modules by means of through shafts, and the shorter sides of which have male-female joints 102. The module 10 has a roller 11 embedded in a bore 12, the roller 11 being free to rotate relative to a shaft 13. The shaft 13 is characterized in particular by: the shaft 13 is configured as a substantially metal tube that is wider at the central portion than at the ends. Figure 4a shows this configuration in separated detail.

The manufacturing method of the module 10 in the first embodiment comprises a single stage of injection of the plastic in the mould 200, wherein a shaft 13 is provided in advance, which shaft is mounted in advance in the rollers 11 before being arranged in the mould 200. As more readily seen in fig. 5, with the roller 11 and shaft 13 assembly in the mold 200, plastic is injected to form the module 10 so that the plastic will fill the interior of the shaft 13 to form a solid assembly that prevents removal of the rollers 11 without impeding the movement of the rollers 11 unless the connection of the shaft 13 and module 10 assembly is broken or sawn.

Second embodiment

In a second embodiment, as can be seen in fig. 6 to 9, the module 10' is a substantially rectangular body, the longer sides of which are hinged 101 to allow the longer sides to be joined to other adjacent modules by means of through shafts, and the shorter sides of which have male-female joints 102. The module 10 ' has a roller 11 ' embedded in a hole 12 ', the roller 12 ' being free to rotate relative to a shaft 13 '. The shaft 13' is characterized in particular by: this shaft 13 'is configured as a substantially metallic tube, however, unlike what is shown in the first embodiment, it has substantially the same diameter over its entire length and has an end portion for joining to the body of the module 10' that is larger in diameter than that shown in the first embodiment. This configuration of the shaft (13') is shown in detail in fig. 8 a.

The method of manufacture of the module 10 'in the second embodiment differs in the stages preceding the single-shot module 10'. In other words, the shaft 13 'is first mounted on the mold, and then the rollers 11' are injected on the mold. The roller 11 ' and shaft 13 assembly is then placed in the injection mold 200 ' of the module 10 '. With the roller 11 ' and shaft 13 ' configuration in the mold 200 ' better seen in fig. 9, plastic is injected to form the module 10 ' such that the plastic will fill the interior of the shaft 13 ' to form a solid assembly that prevents removal of the rollers 11 ' without impeding the movement of the rollers 11 ' unless the connection of the shaft 13 ' and module 10 ' assembly is broken or sawn.

This second embodiment, using the shaft tube 13', has a smaller diameter enlargement at the end, with respect to the prior art, not necessarily by injection, but in a simple configuration. In the prior art, the shaft is made precisely of plastic to achieve this particular form at the ends and then the shaft is embedded in the module, which is complicated because the tubes must be machined one by one, which is uneconomical or operationally infeasible. This is a distinction and advantage not only due to the fact that it is a fillable tube 13', which is the most important aspect, but also because it allows the tube to be "moulded" in a more rational manner, without having to make and inject the tube out of plastic.

In both embodiments, the shafts 13, 13' are configured as reinforcing pins, which are in turn hollow metal tubes. Thus, in the plastic injection process or stage, the tube will not be filled initially, but will be filled at the same time as the rest of the plastic modules 10, 10' of the conveyor belt 100 are filled. In this way, plastic is injected simultaneously inside the tubular pin, connecting the pin to the rest of the module, forming a new resistance bearing in addition to the existing bearings 14 and 14 'in the modules 10, 10', which is configured as an additional reinforcement in the weakest area of the module.