Automatic feed divider of full-automatic cutting board production

文档序号:30350 发布日期:2021-09-24 浏览:9次 中文

阅读说明:本技术 一种全自动刀板生产自动分料装置 (Automatic feed divider of full-automatic cutting board production ) 是由 马洪浩 于 2021-06-30 设计创作,主要内容包括:本发明公开了一种全自动刀板生产自动分料装置,涉及轧钢设备技术领域,主要应用于智能工厂项目平刀板组合热处理后,再回火炉出料后分别从长度方向和宽度方向分开,然后平移下到冷床装置,经冷床装置后单件自动下料,再被喷涂线机器人抓取上料的生产方式,提高现场生产自动化水平及生产效率;冷床装置能够使钢管托辊在冷却过程中始终处于滚动循环的状态,钢管托辊冷却较为均匀,自动矫直能力强,平直度好,且冷床系统结构简单,工艺科学合理,钢管托辊冷却均匀,组织转变均匀,表面损伤小,并具有自动矫直的能力,钢管托辊的平直度好,保障了产品质量。(The invention discloses an automatic distributing device for full-automatic cutting board production, which relates to the technical field of steel rolling equipment, is mainly applied to a production mode that after the flat cutting board is combined and thermally treated in an intelligent factory project, the flat cutting board is discharged by a tempering furnace and then is separated from the length direction and the width direction respectively, then the flat cutting board is translated to a cooling bed device, a single piece is automatically discharged after passing through the cooling bed device, and then the single piece is grabbed and fed by a robot of a spraying line, so that the automation level and the production efficiency of field production are improved; the cooling bed device can make the steel pipe bearing roller be in rolling endless state all the time in cooling process, and the cooling of steel pipe bearing roller is comparatively even, and automatic straightening ability is strong, and the straightness is good, and cooling bed system simple structure, technology scientific and reasonable, the cooling of steel pipe bearing roller is even, and the tissue transition is even, and surface damage is little to have the ability of automatic straightening, the straightness of steel pipe bearing roller is good, has ensured product quality.)

1. The utility model provides an automatic feed divider of full-automatic cutting board production which characterized in that: comprises an aligning device (1), a width direction separating device (2), a length direction separating device (3) and a cooling bed device (4) which are arranged in sequence along the transmission direction of a cutting board,

the aligning device (1) comprises a clamping head (11) for clamping the knife plate in the width direction;

the width direction separation device (2) comprises a plurality of width separation rollers (21) which are uniformly arrayed and used for separating the knife board along the width direction, the width separation rollers (21) are arranged into two groups along the length direction of the width separation rollers, and the two groups form two independent feeding channels;

a length direction separation device (3) comprising a plurality of length separation rollers (31) which are uniformly arrayed and used for separating the knife boards along the length direction;

the cooling bed device (4) is used for cooling the knife plate and comprises an input roller way (41) and an output roller way (42), a transverse push plate device (5) used for pushing the knife plate onto the cooling bed device (4) is arranged on the input roller way (41), a chain (43) is arranged between the input roller way (41) and the output roller way (42), a plurality of pairs of steel pipe carrier rollers (44) are uniformly distributed on the chain (43), the rolling shafts of the steel pipe carrier rollers (44) are connected with two sides of the chain (43), and the knife plate is relatively static on the chain (43).

2. The automatic feed divider of full-automatic cutting board production of claim 1, characterized in that: and lifting devices (6) used for lifting the cutting board are arranged on the lower sides of each group of width separation rollers (21) in the width direction separation devices (2).

3. The automatic feed divider of full-automatic cutting board production of claim 1, characterized in that: the length separating rods in the length direction separating device (3) are arranged into a plurality of groups along the transmission direction of the cutting board, and the rotating speed of the rear group of length separating rods is higher than that of the front group of length separating rollers (31).

4. The automatic feed divider of full-automatic cutting board production of claim 2, characterized in that: one end of the width direction separating device (2) close to the length direction separating device (3) is provided with a blocking plate (7) for preventing the cutter plate from moving over.

5. The automatic feed divider of full-automatic cutting board production of claim 1, characterized in that: and a transverse push plate device (8) positioned in the run-out roller way (42) is further arranged on the cooling bed device (4), and the transverse push plate device (8) is used for discharging the cutter plate.

Technical Field

The invention relates to the technical field of steel rolling equipment, in particular to an automatic feed divider for full-automatic cutting board production.

Background

In recent years, with the rapid development of the national manufacturing industry, the demand for high-grade wear-resistant steel gradually rises, but only a very small number of enterprises capable of producing the steel are in China, high-quality wear-resistant steel still depends on import, and with the further adjustment of the structure of the steel industry, a plurality of plate production lines introduce heat treatment production lines, so that the production of high-added-value wear-resistant steel is important for future research and development, and the significance of technical progress and industrialization of advanced high-strength wear-resistant steel plates is great, and the development of the wear-resistant material industry is very beneficial.

In order to improve the production efficiency, the production of the cutting board needs combined feeding during heat treatment, but a spraying line needs single piece feeding, because of an automatic production line, production procedures need seamless connection, and because of site limitation, a conveying roller way and a cooling bed behind a heat treatment tempering furnace undertake the functions of cooling and material distribution and need to realize single piece discharging.

Disclosure of Invention

The technical problem to be solved by the invention is to improve the production efficiency, the production of the cutting board needs to be combined for feeding during heat treatment, but a spraying line needs to feed single pieces, because of an automatic production line, production procedures need to be seamlessly connected, and because of site limitation, a conveying roller way and a cooling bed after a tempering furnace for heat treatment undertake the functions of cooling and material distribution, and single piece blanking needs to be realized.

In order to solve the technical problems, the invention provides an automatic feed divider for full-automatic cutting board production, which is characterized in that: comprises an aligning device, a width direction separating device, a length direction separating device and a cooling bed device which are arranged in sequence along the transmission direction of a cutting board,

the aligning device comprises a clamping head for clamping the knife plate in the width direction;

the width direction separation device comprises a plurality of width separation rollers which are uniformly arrayed and used for separating the knife boards along the width direction, the width separation rollers are arranged into two groups along the length direction of the width separation rollers, and the two groups form two independent feeding channels;

the length direction separation device comprises a plurality of length separation rollers which are uniformly arrayed and used for separating the knife board along the length direction;

the cooling bed device is used for cooling the cutter plate and comprises an input roller way and an output roller way, a transverse push plate device used for pushing the cutter plate into the cooling bed device is arranged on the input roller way, a chain is arranged between the input roller way and the output roller way, a plurality of pairs of steel pipe carrier rollers are transversely and uniformly distributed on the chain, the rolling shafts of the steel pipe carrier rollers are connected with two sides of the chain, and the cutter plate is relatively static on the chain.

The technical scheme of the invention is further defined as follows:

furthermore, the lower side of each group of width separation rollers in the width direction separation device is provided with a lifting device for lifting the knife board.

According to the automatic feed divider for full-automatic cutting board production, the length separating rods in the length direction separating device are arranged into a plurality of groups along the transmission direction of the cutting board, and the rotating speed of the rear group of length separating rods is higher than that of the front group of length separating rods.

The automatic feed divider of full-automatic cutting board production, width direction separator leans on length direction separator's one end to be provided with and is used for preventing the cutting board from moving the barrier plate of position.

The automatic feed divider of full-automatic cutting board production, still be provided with the horizontal push pedal device that is located the rollout table on the cold bed device, horizontal push pedal device is used for carrying out the ejection of compact to the cutting board.

The invention has the beneficial effects that:

the invention is mainly applied to a production mode that after the flat knife plate of the intelligent factory project is combined and thermally treated, the discharge of a tempering furnace is separated from the length direction and the width direction respectively, then the flat knife plate is translated to a cooling bed device, single pieces are automatically discharged after passing through the cooling bed device, and then the single pieces are grabbed and fed by a robot of a spraying line, thereby improving the automation level and the production efficiency of field production;

the cooling bed device can make the steel pipe bearing roller be in rolling endless state all the time in cooling process, and the cooling of steel pipe bearing roller is comparatively even, and automatic straightening ability is strong, and the straightness is good, and cooling bed system simple structure, technology scientific and reasonable, the cooling of steel pipe bearing roller is even, and the tissue transition is even, and surface damage is little to have the ability of automatic straightening, the straightness of steel pipe bearing roller is good, has ensured product quality.

Drawings

FIG. 1 is a schematic view of a lifting apparatus according to the present invention;

FIG. 2 is a schematic view of a widthwise separator according to the present invention;

FIG. 3 is a schematic structural view of the cooling bed apparatus of the present invention;

fig. 4 is a schematic structural view of the alignment device of the present invention.

Wherein: 1. an alignment device; 11. a clamping head; 2. a widthwise separating device; 21. a width separating roller; 3. a lengthwise separating device; 31. a length separating roller; 4. a cold bed device; 41. inputting into a roller way; 42. a run-out table; 43. a chain; 44. a steel pipe carrier roller; 5. a transverse push plate device; 6. a lifting device; 7. a blocking plate; 8. a transverse push plate device.

Detailed Description

The automatic feed divider of full-automatic cutting board production that this embodiment provided, the structure is shown in fig. 1 to fig. 4, includes aligning device 1, width direction separator 2, length direction separator 3 and cold bed device 4 that set gradually along cutting board transmission direction, and aligning device 1 includes the tight head 11 of clamp that is used for pressing from both sides the cutting board at width direction.

Width direction separator 2, including a plurality of even arrays be used for along the width separation roller 21 of width direction separation with the cutting board, width separation roller 21 sets up to two sets ofly along self length direction, and becomes two independent pay-off passageways, the downside of every group width separation roller 21 all is provided with the device 6 that lifts up that is used for lifting up the cutting board among width direction separator 2, width direction separator 2 leans on the one end of length direction separator 3 to be provided with and is used for preventing that the cutting board from moving stop plate 7 that is located.

The length direction separating device 3 comprises a plurality of length separating rollers 31 which are uniformly arrayed and used for separating the knife board along the length direction, the length separating rollers in the length direction separating device 3 are arranged into a plurality of groups along the transmission direction of the knife board, and the rotating speed of the rear group of length separating rollers is higher than that of the front group of length separating rollers 31.

The cooling bed device 4 is used for cooling the knife plate and comprises an input roller way 41 and an output roller way 42, a transverse push plate device 5 used for pushing the knife plate onto the cooling bed device 4 is arranged on the input roller way 41, a chain 43 is arranged between the input roller way 41 and the output roller way 42, a plurality of pairs of steel pipe carrier rollers 44 are uniformly distributed on the chain 43 in the transverse direction, rolling shafts of the steel pipe carrier rollers 44 are connected with two sides of the chain 43, the knife plate is relatively static on the chain 43, a transverse push plate device 8 located in the output roller way 42 is further arranged on the cooling bed device 4, and the transverse push plate device 8 is used for discharging the knife plate.

Firstly aligning the cutting board after discharging from the tempering furnace; the alignment device 1 adjusts the clamping size according to the width of the cutting board, and the clamping head 11 returns after clamping to finish the alignment work.

Then, separation in the width direction is performed: after the lifting device 6 lifts the knife plate on one side, the knife plate on the other side runs to the length direction separation device 3 and is pushed into the cooling bed device 4 by the transverse push plate device 5, the lifted knife plate descends to the width separation roller 21 and also runs to the length direction separation device 3 and is pushed into the cooling bed device 4 by the transverse push plate device 5.

The width separating rollers 21 of the two feeding channels in the width direction separating device 2 are separately driven to ensure that the knife boards in the two feeding channels can become a single row to enter the length direction separating device 3 and the cooling bed device 4.

And then, separating in the length direction: the length separating roller 31 in the length direction separating device 3 is divided into a plurality of sections for transmission, the rotating speed of the length separating roller 31 of each section is different, the flat cutting board is separated by the speed difference of the front roller way and the rear roller way, the rotating speed of the rear section in the operation direction is slightly higher than that of the front section carrier roller, and the cutting board is separated from the region after passing through the region.

And finally entering a cooling bed device 4: the cooling bed device 4 is of a multi-chain 43 chain plate transmission type, the chain 43 runs on a track, the knife board is relatively static on the chain 43, and the knife board in the area is separated from front to back, left to right, so that unqualified products can be automatically hoisted and discharged.

The invention is mainly applied to a production mode that after the flat knife plate combination heat treatment of an intelligent factory project, the discharge of a tempering furnace is separated from the length direction and the width direction respectively, then the flat knife plate is translated to a cooling bed device 4, a single piece is automatically discharged after passing through the cooling bed device 4, and then the single piece is grabbed and fed by a robot of a spraying line, thereby improving the automation level and the production efficiency of field production;

the cooling bed device 4 can make the steel pipe be in the state of rolling circulation all the time in the cooling process, and the steel pipe cooling is comparatively even, and automatic straightening ability is strong, and the straightness is good, and cooling bed system simple structure, technology scientific and reasonable, and the steel pipe cooling is even, and the tissue transition is even, and surface damage is little to have the ability of automatic straightening, the straightness of steel pipe is good, has ensured product quality.

In addition to the above embodiments, the present invention may have other embodiments. All technical solutions formed by adopting equivalent substitutions or equivalent transformations fall within the protection scope of the claims of the present invention.

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