Plasma cutting and welding all-in-one machine equipment

文档序号:58567 发布日期:2021-10-01 浏览:47次 中文

阅读说明:本技术 一种等离子切割焊接一体机设备 (Plasma cutting and welding all-in-one machine equipment ) 是由 刘勇强 程金强 姜国建 于 2021-06-16 设计创作,主要内容包括:本发明公开了一种等离子切割焊接一体机设备,涉及等离子设备技术领域,包括底座,所述底座上滑动设置有横梁,所述横梁的顶部设置有直线电机,所述直线电机的一侧设置有切割焊接头,所述底座的上表面嵌入安装有升降台,且底座的内部设置有升降机构,所述升降台的上表面一侧位置处设置有固定板,另一侧位置处转动设置有翻转板,且升降台上设置有翻转机构。本发明通过设置的翻转板能够利用翻转机构实现切割焊接件的自动翻面操作,节省人力,同时配合设置的升降机构能够实现升降台的高度调节,为工件的翻面工作提供便利,且能够实现加工件的高度调整,便于切割焊接工作的进行,有效提高工作效率,具有较强的实用性。(The invention discloses a plasma cutting and welding integrated machine device, which relates to the technical field of plasma devices and comprises a base, wherein a cross beam is arranged on the base in a sliding mode, a linear motor is arranged at the top of the cross beam, a cutting welding head is arranged on one side of the linear motor, a lifting table is embedded into the upper surface of the base, a lifting mechanism is arranged inside the base, a fixing plate is arranged at one side of the upper surface of the lifting table, a turnover plate is rotatably arranged at the other side of the upper surface of the lifting table, and a turnover mechanism is arranged on the lifting table. According to the invention, the automatic turnover operation of a cutting welding part can be realized by utilizing the turnover plate, so that the labor is saved, meanwhile, the height adjustment of the lifting table can be realized by matching with the lifting mechanism, the turnover work of the workpiece is facilitated, the height adjustment of the workpiece can be realized, the cutting welding work is facilitated, the working efficiency is effectively improved, and the turnover mechanism has strong practicability.)

1. The utility model provides a plasma cutting welding all-in-one machine equipment, includes base (1), it is provided with crossbeam (2) to slide on base (1), the top of crossbeam (2) is provided with linear electric motor (4), one side of linear electric motor (4) is provided with cutting soldered connection (5), its characterized in that: elevating platform (3) are installed in the upper surface embedding of base (1), and the inside of base (1) is provided with elevating system (9), the upper surface one side position department of elevating platform (3) is provided with fixed plate (6), and opposite side position department rotates and is provided with returning face plate (7), and is provided with tilting mechanism (8) on elevating platform (3), tilting mechanism (8) are used for driving returning face plate (7) to rotate.

2. The plasma cutting and welding all-in-one machine equipment as claimed in claim 1, wherein: the turnover mechanism (8) comprises a first telescopic cylinder (81) arranged on the lifting platform (3), a rack (82) is arranged on one side of the first telescopic cylinder (81) in a sliding mode, a first piston rod (83) is arranged between the first telescopic cylinder (81) and the rack (82), a gear (84) is connected above the rack (82) in a meshing mode, and a rotating shaft (85) is arranged at the axis of the gear (84);

the rotating shaft (85) penetrates through the turnover plate (7).

3. The plasma cutting and welding all-in-one machine equipment as claimed in claim 2, wherein: a sliding groove (31) matched with the rack (82) is formed in the lifting platform (3), and the rack (82) slides along the sliding groove (31).

4. The plasma cutting and welding all-in-one machine equipment as claimed in claim 1, wherein: the upper surface of the base (1) is provided with a groove (11) matched with the lifting platform (3).

5. The plasma cutting and welding all-in-one machine equipment as claimed in claim 1, wherein: the lifting mechanism (9) comprises a screw rod (91) arranged in the base (1), an upper fixed seat (92) arranged on the lower surface of the lifting table (3) and a lower fixed seat (93) fixed at the bottom of the base (1), the screw rod (91) consists of a thread section and a polished rod section, and one end of the screw rod (91) is connected with a motor (97);

the screw rod (91) is characterized in that sliding blocks (94) are symmetrically sleeved on the threaded section and the polished rod section, first connecting rods (95) are rotatably arranged between the two sliding blocks (94) and the upper fixing seat (92), and second connecting rods (96) are rotatably arranged between the two sliding blocks (94) and the lower fixing seat (93).

6. The plasma cutting and welding all-in-one machine equipment as claimed in claim 1, wherein: and a limiting mechanism (10) is arranged on the fixing plate (6).

7. The plasma cutting and welding all-in-one machine equipment as claimed in claim 6, wherein: stop gear (10) are including installing second telescopic cylinder (101) at fixed plate (6) lower surface, the both ends of second telescopic cylinder (101) all are provided with second piston rod (102), two the end of second piston rod (102) all is connected with slide (103), the top of slide (103) is run through fixed plate (6) and is provided with gag lever post (104).

8. The plasma cutting and welding all-in-one machine device as claimed in claim 7, wherein: a strip-shaped groove (61) matched with the limiting rod (104) is formed in the surface of the fixing plate (6), and the limiting rod (104) slides along the strip-shaped groove (61).

9. The plasma cutting and welding all-in-one machine device as claimed in claim 7, wherein: the limiting rods (104) are four in number, and the four limiting rods (104) are distributed in a rectangular shape.

10. The plasma cutting and welding all-in-one machine equipment as claimed in claim 1, wherein: and a sucker (71) is arranged on the surface of the turnover plate (7).

Technical Field

The invention relates to the technical field of plasma equipment, in particular to plasma cutting and welding integrated machine equipment.

Background

In the current stage, the thermal cutting and welding industries mostly adopt plasma cutting and welding as main parts, wherein the plasma cutting is a processing method which utilizes the heat of a high-temperature plasma arc to melt (and evaporate) the metal part or part at the notch of a workpiece and removes the molten metal by virtue of the momentum of high-speed plasma to form the notch; plasma arc welding is a fusion welding method using high energy density beam of plasma arc as a welding heat source.

The prior patents such as Chinese patent publication numbers are: CN205290033U, entitled "a high efficiency plasma cutting machine device", which comprises a main control device and a beam support.

However, at present, the plasma cutting and welding all-in-one machine cannot realize the turnover of the machined part in the actual use process, the turnover work needs to be manually carried out, the working efficiency is low, the machined part cannot be fixed when the existing cutting and welding all-in-one machine is used, the displacement of the machined part is easy to occur in the cutting or welding process, the cutting or welding effect is affected, and the practicability is poor. Accordingly, one skilled in the art provides a plasma cutting and welding all-in-one machine to solve the problems set forth in the background art.

Disclosure of Invention

The invention aims to provide plasma cutting and welding all-in-one machine equipment to solve the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme: a plasma cutting and welding integrated machine device comprises a base, wherein a cross beam is arranged on the base in a sliding mode, a linear motor is arranged at the top of the cross beam, a cutting welding head is arranged on one side of the linear motor, a lifting table is embedded and installed on the upper surface of the base, a lifting mechanism is arranged inside the base, a fixed plate is arranged at one side of the upper surface of the lifting table, a turnover plate is arranged at the other side of the upper surface of the lifting table in a rotating mode, a turnover mechanism is arranged on the lifting table and used for driving the turnover plate to rotate, the turnover plate can be used for achieving automatic turnover operation of a cutting welding piece through the turnover mechanism, manpower is saved, meanwhile, the height adjustment of the lifting table can be achieved through the lifting mechanism which is arranged in a matching mode, the height adjustment of the fixed plate and the turnover plate is further achieved, convenience is provided for turnover operation of the plasma cutting welding integrated machine device, and the height adjustment of a workpiece can be achieved, the cutting and welding work is convenient to carry out, and the working efficiency is effectively improved.

As a further description of the above technical solution: the turnover mechanism comprises a first telescopic cylinder arranged on the lifting platform, a rack is arranged on one side of the first telescopic cylinder in a sliding manner, a first piston rod is arranged between the first telescopic cylinder and the rack, a gear is connected above the rack in a meshing manner, and a rotating shaft is arranged at the axis of the gear; the rotation axis runs through the returning face plate setting, can realize the rotation of returning face plate through the tilting mechanism that sets up, and then realizes the turn-over operation of machined part.

As a further description of the above technical solution: the lifting platform is provided with a sliding groove matched with the rack, and the rack slides along the sliding groove.

As a further description of the above technical solution: the upper surface of the base is provided with a groove matched with the lifting platform.

As a further description of the above technical solution: the lifting mechanism comprises a screw rod arranged in the base, an upper fixed seat arranged on the lower surface of the lifting platform and a lower fixed seat fixed at the bottom of the base, the screw rod consists of a threaded section and a polished rod section, and one end of the screw rod is connected with a motor; the screw thread section and the polished rod section symmetry cover of screw rod are equipped with the slider, two it is provided with first connecting rod, two all to rotate between slider and the last fixing base it is provided with the second connecting rod all to rotate between slider and the lower fixing base, can realize the altitude mixture control of elevating platform through the elevating system who sets up, facilitate for cutting weldment work, simultaneously through the decline of elevating platform, can provide sufficient space for the returning face plate, conveniently carry out the turn-over work of machined part.

As a further description of the above technical solution: the limiting mechanism is arranged on the fixing plate, the workpiece to be machined can be limited through the limiting mechanism, the workpiece to be machined is fixed, workpieces of different sizes can be fixed through the limiting mechanism, the limiting mechanism is wide in application range and high in adaptability, the cutting and welding accuracy of the workpieces is improved, the cutting and welding accuracy is guaranteed, and the yield is improved.

As a further description of the above technical solution: stop gear is including installing the second telescopic cylinder at the fixed plate lower surface, the both ends of second telescopic cylinder all are provided with the second piston rod, two the end of second piston rod all is connected with the slide, the top of slide is run through the fixed plate and is provided with the gag lever post.

As a further description of the above technical solution: a strip-shaped groove matched with the limiting rod is formed in the surface of the fixing plate, and the limiting rod slides along the strip-shaped groove.

As a further description of the above technical solution: the limiting rods are four in number and are distributed in a rectangular shape.

As a further description of the above technical solution: and the surface of the turnover plate is provided with a sucker for sucking and fixing a workpiece.

Compared with the prior art, the invention has the beneficial effects that: the invention provides plasma cutting and welding all-in-one machine equipment, which can realize automatic turnover operation of a cutting welding part by utilizing a turnover mechanism through the arranged turnover plate, saves labor, can realize height adjustment of a lifting platform by matching with a lifting mechanism, further realizes height adjustment of a fixed plate and the turnover plate, provides convenience for turnover work, can realize height adjustment of a machined part, is convenient for cutting and welding work, effectively improves the working efficiency, and has stronger practicability.

Drawings

In order to more clearly illustrate the embodiments of the present application or technical solutions in the prior art, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments described in the present invention, and other drawings can be obtained by those skilled in the art according to the drawings.

FIG. 1 is a schematic structural diagram of a plasma cutting and welding all-in-one machine;

FIG. 2 is a top view of a plasma cutting and welding all-in-one machine;

FIG. 3 is a schematic cross-sectional structure diagram of a plasma cutting and welding all-in-one machine;

FIG. 4 is a right side view of a plasma cutting and welding all-in-one machine;

FIG. 5 is a left side view of a plasma cutting and welding all-in-one machine;

FIG. 6 is a schematic structural diagram of a lifting mechanism in the plasma cutting and welding all-in-one machine;

FIG. 7 is a left side view of a lifting mechanism in a plasma cutting and welding all-in-one machine;

fig. 8 is a schematic structural diagram of a limiting mechanism in the plasma cutting and welding all-in-one machine.

Description of reference numerals:

1. a base; 11. a groove; 2. a cross beam; 3. a lifting platform; 31. a chute; 4. a linear motor; 5. cutting the welding head; 6. a fixing plate; 61. a strip-shaped groove; 7. a turnover plate; 71. a suction cup; 8. a turnover mechanism; 81. a first telescopic cylinder; 82. a rack; 83. a first piston rod; 84. a gear; 85. a rotating shaft; 9. a lifting mechanism; 91. a screw; 92. an upper fixed seat; 93. a lower fixed seat; 94. a slider; 95. a first link; 96. a second link; 97. an electric motor; 10. a limiting mechanism; 101. a second telescopic cylinder; 102. a second piston rod; 103. a slide base; 104. a limiting rod.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1 to 8, an embodiment of the present invention provides a technical solution: a plasma cutting and welding integrated machine device comprises a base 1, a cross beam 2 is arranged on the base 1 in a sliding mode, a linear motor 4 is arranged at the top of the cross beam 2, a cutting welding head 5 is arranged on one side of the linear motor 4, the linear motor 4 drives the cutting welding head 5 to slide along the cross beam 2, a lifting platform 3 is installed on the upper surface of the base 1 in an embedded mode, a lifting mechanism 9 is arranged inside the base 1, a groove 11 matched with the lifting platform 3 is formed in the upper surface of the base 1, the lifting platform 3 can descend into the base 1, the lifting mechanism 9 is used for adjusting the height of the lifting platform 3, a fixing plate 6 is arranged at one side of the upper surface of the lifting platform 3, a turnover plate 7 is arranged at the position of the other side in a rotating mode, the fixing plate 6 is used for placing cutting welding pieces, the turnover plate 7 is used for overturning machined pieces, a turnover mechanism 8 is arranged on the lifting platform 3, and the turnover mechanism 8 is used for driving the turnover plate 7 to rotate, the surface of returning face plate 7 is provided with sucking disc 71, sucking disc 71 is electromagnet, it carries out the fixed of machined part to adsorb the machined part when the upset, returning face plate 7 through setting up can utilize tilting mechanism 8 to realize the automatic turn-over operation of cutting welding piece, use manpower sparingly, the elevating system 9 that the cooperation set up simultaneously can realize the altitude mixture control of elevating platform 3, and then realize the altitude mixture control of fixed plate 6 and returning face plate 7, facilitate for its upset work, and can realize the altitude mixture control of machined part, be convenient for carry out of cutting weldment, effectively improve work efficiency, the machined part that needs artifical manual upset in the cutting welding equipment use among the prior art has been solved, the lower problem of work efficiency.

Specifically, in the use, will wait to process the work piece and place on fixed plate 6, adjust fixed plate 6 to suitable height through elevating system 9, then, cut through cutting soldered connection 5, welding operation can, when needs carry out the turn-over to the machined part, earlier reduce the height of elevating platform 3 through elevating system 9, make it descend to in the base 1, rethread tilting mechanism 8 drives returning face plate 7 and rotates, make it rotate to the top of fixed plate 6, utilize sucking disc 71 to adsorb the machined part, rethread tilting mechanism 8 drives returning face plate 7 and rotates and reset, reach the purpose of the automatic turn-over of machined part promptly, it can to utilize elevating system 9 to adjust the height of elevating platform 3 to carry out the processing of machined part reverse side again.

In another embodiment provided by the present invention, the turnover mechanism 8 includes a first telescopic cylinder 81 disposed on the lifting platform 3, a rack 82 is slidably disposed on one side of the first telescopic cylinder 81, a first piston rod 83 is disposed between the first telescopic cylinder 81 and the rack 82, a chute 31 adapted to the rack 82 is disposed on the lifting platform 3, the first piston rod 83 drives the rack 82 to slide along the chute 31 by the extension and retraction of the first telescopic cylinder 81, a gear 84 is engaged and connected above the rack 82, and a rotating shaft 85 is disposed at the axis of the gear 84; the rotation axis 85 runs through the turnover plate 7, the rotation axis 85 is used for driving the turnover plate 7 to rotate, the turnover plate 7 can be rotated through the arranged turnover mechanism 8, and the turnover operation of the machined part is realized.

Specifically, in the use, through the action of stretching out of first telescopic cylinder 81, make first piston rod 83 drive rack 82 and slide to the right side along spout 31, drive gear 84 anticlockwise rotation, thereby drive returning face plate 7 through axis of rotation 85 and rotate, make returning face plate 7 rotate to fixed plate 6 top, utilize sucking disc 71 to adsorb the machined part, then, rethread first telescopic cylinder 81's shrink action, make first piston rod 83 drive rack 82 and slide to the left side along spout 31, drive gear 84 clockwise turning, thereby drive returning face plate 7 through axis of rotation 85 and rotate and reset, realize the automatic turn-over operation of machined part.

In another embodiment of the present invention, the lifting mechanism 9 comprises a screw 91 disposed inside the base 1, an upper fixing seat 92 disposed on the lower surface of the lifting table 3, and a lower fixing seat 93 fixed at the bottom of the base 1, the screw 91 is composed of a threaded section and a polished rod section, and one end of the screw 91 is connected with a motor 97; screw rod 91's screw thread section and polished rod section symmetry cover are equipped with slider 94, all rotate between two sliders 94 and the last fixing base 92 and be provided with first connecting rod 95, all rotate between two sliders 94 and the lower fixing base 93 and be provided with second connecting rod 96, the altitude mixture control of elevating platform 3 can be realized through the elevating system 9 that sets up, facilitate for cutting weldment work, the while is through the decline of elevating platform 3, can provide sufficient space for returning face plate 7, conveniently carry out the turn-over work of machined part, it is fixed to have solved among the prior art cutting welding all-in-one machine working face height, awkward problem.

Specifically, in the use, corotation through motor 97 drives screw rod 91 and rotates, and then make the slider 94 of screw thread section slide to the right side along the screw thread section, and simultaneously, drive another slider 94 and slide to the left side along the polished rod section, it rises to promote elevating platform 3, realize elevating platform 3's altitude mixture control, the upset of motor 97 is passed through to the same reason, drive screw rod 91 and rotate, and then make the slider 94 of screw thread section slide to the left side along the screw thread section, and simultaneously, another slider 94 slides to the right side along the polished rod section, the pulling elevating platform 3 descends, reach the purpose of elevating platform 3 height reduction.

In still another embodiment provided by the invention, the fixing plate 6 is provided with the limiting mechanism 10, the workpiece to be processed can be limited through the limiting mechanism 10, the workpiece to be processed is fixed, the limiting mechanism 10 can fix workpieces with different sizes, the application range is wide, the adaptability is strong, the cutting and welding accuracy of the workpieces is improved, the cutting and welding accuracy is ensured, the yield is improved, and the problems that the workpiece cannot be fixed in the use process of the cutting and welding all-in-one machine in the prior art, the displacement of the workpieces is easy to occur, and the cutting or welding effect is influenced are solved.

In another embodiment of the present invention, the limiting mechanism 10 includes a second telescopic cylinder 101 installed on the lower surface of the fixing plate 6, two ends of the second telescopic cylinder 101 are both provided with a second piston rod 102, the ends of the two second piston rods 102 are both connected with a sliding seat 103, the top of the sliding seat 103 penetrates through the fixing plate 6 and is provided with limiting rods 104, the surface of the fixing plate 6 is provided with strip-shaped grooves 61 adapted to the limiting rods 104, the strip-shaped grooves 61 are symmetrically provided with two limiting rods 104, the second piston rods 102 drive the limiting rods 104 to relatively slide along the strip-shaped grooves 61 through the telescopic action of the second telescopic cylinder 101, the limiting rods 104 are provided with four limiting rods 104, the four limiting rods 104 are distributed in a rectangular shape, each sliding seat 103 is symmetrically provided with two limiting rods 104, in the using process, a workpiece is firstly placed on the fixing plate 6, and then, the second piston rods 102 on the two sides of the second telescopic cylinder 101 respectively drive the limiting rods 104 on the sliding seat 103 to move along the strip-shaped grooves 104 through the contraction action of the second telescopic cylinder 101 61 is close to each other, presss from both sides tight spacing to the machined part, reaches the fixed purpose of machined part, and on the same principle, when needing to take out the machined part, through the action of stretching out of second telescopic cylinder 101 for the second piston rod 102 of second telescopic cylinder 101 both sides drives gag lever post 104 on the slide 103 respectively and keeps away from along bar groove 61 each other, loosens the machined part, take off the machined part can, this design simple structure, convenient operation can carry out not unidimensional machined part fixed, and the practicality is stronger.

The working principle of the invention is as follows: firstly, a workpiece to be processed is placed on a fixed plate 6, the fixed plate 6 is adjusted to a proper height through a lifting mechanism 9, then, the workpiece is limited and fixed through a limiting mechanism 10, by utilizing the contraction action of a second telescopic cylinder 101, second piston rods 102 on two sides of the second telescopic cylinder 101 respectively drive limiting rods 104 on a slide seat 103 to mutually approach along strip-shaped grooves 61, the workpiece is clamped and limited, and a cutting welding head 5 is utilized to carry out cutting and welding operation, when the workpiece needs to be turned, the height of a lifting platform 3 is firstly reduced through the lifting mechanism 9 to enable the lifting platform to descend into a base 1, then a turning plate 7 is driven by a turning mechanism 8 to rotate to enable the turning plate 7 to rotate to the upper side of the fixed plate 6, the workpiece is adsorbed by a sucking disc 71, and then the turning plate 7 is driven by the turning mechanism 8 to rotate and reset, so that the purpose of automatic turning of the workpiece is achieved, recycle elevating system 9 and adjust the height of elevating platform 3, carry out the processing of machined part reverse side can, can utilize tilting mechanism 8 to realize the automatic turn-over operation of cutting welding piece through the returning face plate 7 that sets up, use manpower sparingly, the elevating system 9 that the cooperation set up simultaneously can realize the altitude mixture control of elevating platform 3, and then realize the altitude mixture control of fixed plate 6 and returning face plate 7, facilitate for its upset work, and can realize the altitude mixture control of machined part, be convenient for cut going on of weldment work, effectively improve work efficiency.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

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