阅读说明：本技术 一种油缸分模器系统 (Oil cylinder mold splitting device system ) 是由 陈君 于 2021-01-16 设计创作，主要内容包括：本发明公开了一种油缸分模器系统,电机、控制阀、连接阀一、变速齿轮马达、油压显示表和连接阀二均设置在油箱顶端,油箱底部一侧连接输送斗,油箱底端和输送斗底端均连接万向轮,电机连接深入油箱的金属管,电机通过油管连通控制阀,其通过油管分别连通控制阀一和控制阀二,连接阀一通过油管连通变速齿轮马达,其分别通过油管连通油压显示表,油压显示表分别通过油管连通油缸起模机构,油缸起模机构分别通过油管连通连接阀二,油箱顶端设有加油口。本发明具有一定的移动能力,便于在车间内运动,能够提高生产效率,通过控制液压油的运动进行工作,能够使运动过程更加平稳,减少对零件的损伤,制造成本低,安全性高,利于推广。(The invention discloses an oil cylinder mold splitting device system, wherein a motor, a control valve, a first connecting valve, a speed change gear motor, an oil pressure display meter and a second connecting valve are all arranged at the top end of an oil tank, one side of the bottom of the oil tank is connected with a conveying hopper, the bottom end of the oil tank and the bottom end of the conveying hopper are both connected with universal wheels, the motor is connected with a metal pipe which extends into the oil tank, the motor is communicated with the control valve through oil pipes and is respectively communicated with the first control valve and the second control valve through the oil pipes, the first connecting valve is communicated with the speed change gear motor through the oil pipes and is respectively communicated with the oil pressure display meter through the oil pipes, the oil pressure display meter is respectively communicated with an oil cylinder mold stripping mechanism through the. The hydraulic oil-hydraulic-oil system has certain moving capacity, is convenient to move in a workshop, can improve production efficiency, can enable the moving process to be more stable by.)

1. The utility model provides a hydro-cylinder divides mould ware system which characterized in that: the hydraulic control device comprises an oil pressure workstation and four oil cylinder stripping mechanisms (11), wherein the oil pressure workstation comprises an oil tank (1), a motor (6), a control valve (7), a first connecting valve (8), a speed change gear motor (9), four oil pressure display meters (10) and a second connecting valve (12), the motor (6), the control valve (7), the first connecting valve (8), the speed change gear motor (9), the oil pressure display meters (10) and the second connecting valve (12) are all arranged at the top end of the oil tank (1), one side of the bottom of the oil tank (1) is connected with a conveying hopper (4), four corners of the bottom end of the oil tank (1) and the bottom end of the conveying hopper (4) are connected with universal wheels (2), the motor (6) is connected with a metal pipe (6.1) penetrating into the oil tank (1), the motor (6) is communicated with the control valve (7) through oil pipes, the control valve (7) is respectively communicated with the first control valve (8) and the second control, connecting valve (8) are through four oil pipe intercommunication change gear motor (9), change gear motor (9) are respectively through oil pipe intercommunication four oil pressure display meter (10), four oil pressure display meter (10) are respectively through oil pipe intercommunication hydro-cylinder demoulding mechanism (11), four hydro-cylinder demoulding mechanism (11) are respectively through oil pipe intercommunication connecting valve two (12), oil tank (1) top is equipped with oil filler hole (3).

2. The cylinder die-separating device system according to claim 1, wherein: hydro-cylinder drawing mechanism (11) are including hydro-cylinder (11.1), fixing base (11.2) is connected to hydro-cylinder (11.1) bottom, hydro-cylinder (11.1) stiff end lateral wall is equipped with oil-out (11.3), be equipped with oil inlet (11.4) on fixing base (11.2), template (11.5) is connected through bolt (11.8) to hydro-cylinder (11.1) free expansion end, oil-out (11.3) are through oil pipe intercommunication connecting valve two (12), oil inlet (11.4) are through oil pipe intercommunication oil pressure display table (10).

3. The cylinder die-separating device system according to claim 1, wherein: be equipped with governing valve (7.1) and pressure retaining valve (7.3) on control valve (7), be equipped with governing valve handle (7.2) on governing valve (7.1), be equipped with pressure retaining valve handle (7.4) on pressure retaining valve (7.3).

4. The cylinder die-separating device system according to claim 2, wherein: the lifting template (11.5) is of a Z-shaped structure, a groove matched with the bottom end of the lifting template (11.5) is formed in the fixed seat (11.2), a sliding block (11.7) is arranged on the side wall of the oil cylinder (11.1), and a sliding rail (11.6) matched with the sliding block (11.7) is arranged on the inner side of the lifting template (11.5).

5. The cylinder die-separating device system according to claim 2, wherein: the length of an oil pipe for connecting the oil outlet (11.3) and the second connecting valve (12) and the length of an oil pipe for connecting the oil inlet (11.4) and the oil pressure display meter (10) are both 10 m.

6. The cylinder die-separating device system according to claim 1, wherein: the top end of the oil tank (1) is provided with a support (5) with a rectangular structure, and the outer side of the oil filling port (3) is screwed with a sealing cover.

7. The cylinder die-separating device system according to claim 3, wherein: the adjusting valve handle (7.2) has three gears which are respectively oil filling lifting, static keeping and oil reducing descending.

Technical Field

The invention relates to the field of mold opening and closing, in particular to an oil cylinder mold divider system.

Background

The mould is various moulds and tools for obtaining required products by injection molding, blow molding, extrusion, die casting or forging forming, smelting, stamping and other methods in industrial production. In short, a mold is a tool used to make a shaped article. The molds are frequently used, so that the molds are made of high-quality materials, and the molds have high quality when large-sized products are manufactured, so that the mold closing and mold stripping in the manufacturing process are difficult. The existing mold lifting equipment is mainly characterized in that a gantry crane is arranged above a production line, when a mold is required to be lifted, a hook at the bottom of the gantry crane is directly connected with the mold, and the mold is lifted through the lifting of the hook, so that the mold lifting can be realized, but the mode has the following defects:

(1) the whole production line can only be provided with one pair of guide rails, so that the number of gantry cranes is one, the working efficiency is low, and the cranes collide with each other due to the arrangement of a plurality of cranes;

(2) the lifting speed of the hook on the gantry crane is high, and parts are easily damaged;

(3) the operation process is difficult, the accuracy is low, and the controllability is low;

(4) because the hook on the gantry crane always runs on the head of an operator and moves up and down, the operator does not notice the hook in time and certain safety risk is caused;

(5) a plurality of gantry cranes need to be arranged in the whole factory building, so that the production cost is high.

Disclosure of Invention

The invention aims to solve the technical problem of overcoming the technical defects and provides an oil cylinder mold splitting device system.

In order to solve the problems, the technical scheme of the invention is as follows: an oil cylinder mould separator system comprises an oil pressure workstation and four oil cylinder mould stripping mechanisms, wherein the oil pressure workstation comprises an oil tank, a motor, a control valve, a first connecting valve, a speed change gear motor, four oil pressure display tables and a second connecting valve, the motor, the control valve, the first connecting valve, the speed change gear motor, the oil pressure display tables and the second connecting valve are all arranged at the top end of the oil tank, one side of the bottom of the oil tank is connected with a conveying hopper, four corners of the bottom end of the oil tank and the bottom end of the conveying hopper are connected with universal wheels, the motor is connected with a metal pipe penetrating into the oil tank, the motor is communicated with the control valve through oil pipes, the control valve is respectively communicated with the first control valve and the second control valve through two oil pipes, the first connecting valve is communicated with the speed change gear motor through four oil pipes, the speed change gear motor is respectively communicated with the four oil pressure display tables, and the four oil cylinder stripping mechanisms are respectively communicated with a second connecting valve through oil pipes, and the top end of the oil tank is provided with an oil filling port.

Further, the oil cylinder stripping mechanism comprises an oil cylinder, the bottom end of the oil cylinder is connected with a fixed seat, an oil outlet is formed in the side wall of the fixed end of the oil cylinder, an oil inlet is formed in the fixed seat, the free movable end of the oil cylinder is connected with a stripping plate through a bolt, the oil outlet is communicated with a second connecting valve through an oil pipe, and the oil inlet is communicated with an oil pressure display meter through an oil pipe.

Further, be equipped with governing valve and pressure retaining valve on the control valve, be equipped with the governing valve handle on the governing valve, be equipped with the pressure retaining valve handle on the pressure retaining valve.

Further, the lifting template is of a Z-shaped structure, a groove matched with the bottom end of the lifting template is formed in the fixing seat, a sliding block is arranged on the side wall of the oil cylinder, and a sliding rail matched with the sliding block is arranged on the inner side of the lifting template.

Further, the length of an oil pipe connecting the oil outlet and the second connecting valve and the length of an oil pipe connecting the oil inlet and the oil pressure display meter are both 10 m.

Furthermore, the top end of the oil tank is provided with a support with a rectangular structure, and the outer side of the oil filling port is screwed with a sealing cover.

Furthermore, the handle of the regulating valve has three gears, and the three gears are respectively used for oil filling lifting, static keeping and oil reduction descending.

Compared with the prior art, the invention has the advantages that: the four corners of the die can be subjected to stripping and die assembly through hydraulic oil by the aid of the four oil cylinder stripping mechanisms; the hydraulic oil is controlled to enable the oil cylinder stripping mechanism to move more stably, and damage to parts is reduced; the cooperation oil pressure workstation can make entire system have the mobility, is convenient for use in the workshop, improves production efficiency. The hydraulic oil-hydraulic-oil system has certain moving capacity, is convenient to move in a workshop, can improve production efficiency, can enable the moving process to be more stable by.

Drawings

FIG. 1 is a schematic view of the mechanical components of the present invention.

FIG. 2 is a schematic view of the tubing connection of the present invention.

Fig. 3 is a schematic view of the structure of the control valve of the present invention.

FIG. 4 is a schematic structural diagram of an oil cylinder stripping mechanism in the invention.

As shown in the figure: 1. the oil tank, 2, the universal wheel, 3, the oil filler hole, 4, the transport bucket, 5, the support, 6, the motor, 6.1, the tubular metal resonator, 7, the control valve, 7.1, the governing valve, 7.2, the governing valve handle, 7.3, the pressure retaining valve, 7.4, the pressure retaining valve handle, 8, connecting valve one, 9, the change gear motor, 10, the oil pressure display table, 11, the hydro-cylinder drawing mechanism, 11.1, the hydro-cylinder, 11.2, the fixing base, 11.3, the oil-out, 11.4, the oil inlet, 11.5, the drawing die plate, 11.6, the slide rail, 11.7, the slider, 12, connecting valve two.

Detailed Description

The following further describes embodiments of the present invention with reference to the accompanying drawings. In which like parts are designated by like reference numerals.

It should be noted that the terms "front," "back," "left," "right," "upper" and "lower" used in the following description refer to directions in the drawings, and the terms "inner" and "outer" refer to directions toward and away from, respectively, the geometric center of a particular component.

In order to make the content of the present invention more clearly understood, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention.

As shown in fig. 1 to 4, an oil cylinder mold splitting device system comprises an oil pressure workstation and four oil cylinder mold stripping mechanisms 11, wherein the oil pressure workstation comprises an oil tank 1, an electric motor 6, a control valve 7, a first connecting valve 8, a speed change gear motor 9, four oil pressure display meters 10 and a second connecting valve 12, the electric motor 6, the control valve 7, the first connecting valve 8, the speed change gear motor 9, the oil pressure display meters 10 and the second connecting valves 12 are all arranged at the top end of the oil tank 1, one side of the bottom of the oil tank 1 is connected with a conveying hopper 4, four corners of the bottom end of the oil tank 1 and the bottom end of the conveying hopper 4 are connected with universal wheels 2, the electric motor 6 is connected with a metal pipe 6.1 extending into the oil tank 1, the electric motor 6 is communicated with the control valve 7 through oil pipes, the control valve 7 is respectively communicated with the first control valve 8 and the second control valve 12 through two oil pipes, the first connecting valve 8, the variable speed gear motor 9 is respectively communicated with four oil pressure display meters 10 through oil pipes, the oil pressure display meters 10 are respectively communicated with an oil cylinder stripping mechanism 11 through the oil pipes, the oil cylinder stripping mechanism 11 is respectively communicated with a connecting valve II 12 through the oil pipes, and the top end of the oil tank 1 is provided with an oil filling port 3.

The oil cylinder stripping mechanism 11 comprises an oil cylinder 11.1, a fixed seat 11.2 is connected to the bottom end of the oil cylinder 11.1, an oil outlet 11.3 is formed in the side wall of the fixed end of the oil cylinder 11.1, an oil inlet 11.4 is formed in the fixed seat 11.2, the free movable end of the oil cylinder 11.1 is connected with a stripping plate 11.5 through a bolt 11.8, the oil outlet 11.3 is communicated with a connecting valve II 12 through an oil pipe, the oil inlet 11.4 is communicated with an oil pressure display meter 10 through an oil pipe, the stripping plate 11.5 is of a Z-shaped structure, a groove matched with the bottom end of the stripping plate 11.5 is formed in the fixed seat 11.2, a sliding block 11.7 is arranged on the side wall of the oil cylinder 11.1, a sliding rail 11.6 matched with the sliding block 11.7 is arranged on the inner side of the stripping plate 11.5, and the oil pipe for connecting the oil outlet 11.

Be equipped with governing valve 7.1 and pressure retaining valve 7.3 on the control valve 7, be equipped with governing valve handle 7.2 on the governing valve 7.1, be equipped with pressure retaining valve handle 7.4 on the pressure retaining valve 7.3, 1 top of oil tank is equipped with support 5 of rectangle structure, connect sealed lid is twisted in the 3 outsides of oil filler hole, governing valve handle 7.2 is total three grades, and three grades are for refueling respectively and rise, keep static and subtract oily decline.

In specific use, the whole system is connected with 220V direct current for use, when the system does not work, the oil cylinder stripping mechanism 11 is placed in the conveying hopper 4, and the side wall of the oil cylinder 11.1 can also be provided with a fixing mechanism to be connected with the conveying hopper 4, so that the placing stability is improved.

The first embodiment is as follows: mold opening operation

(1) Pushing the whole device to the side of a mold needing to be opened;

(2) taking the oil cylinder stripping mechanism 11 out of the conveying hopper 4;

(3) mounting fixed seats 11.2 in the oil cylinder stripping mechanism 11 at four corners of a lower die;

(4) switching on a power supply;

(5) opening a pressure retaining valve adjusting handle 7.4 to start a pressure retaining valve 7.3;

(6) pulling the handle 7.2 of the adjusting valve upwards to start oil injection into the oil cylinder 11.1, so that the bottom of the lifting template 11.4 is contacted with the bottom surface of the upper template, oil injection is continuously performed, and the upper template is ejected upwards through the lifting template 11.4;

(7) after the upper die moves to a proper height, the pressure regulating valve 7.1 is regulated to a gear position which keeps static;

(8) hoisting the mould by using a travelling crane;

(9) pulling the handle 7.2 of the regulating valve until the oil is reduced and the regulating valve descends, and returning the lifting template 11.4 to the initial position;

(10) turning off the power supply;

(11) taking the oil cylinder stripping mechanism 11 down from the mold and placing the oil cylinder stripping mechanism into the conveying hopper 4;

(12) and pushing the oil pressure workstation to a specified position for parking, namely completing the operation engineering.

Example two: mold clamping operation

(1) Pushing the whole device to the side of a mold needing to be opened;

(2) taking the oil cylinder stripping mechanism 11 out of the conveying hopper 4;

(3) switching on a power supply;

(4) opening a pressure retaining valve adjusting handle 7.4 to start a pressure retaining valve 7.3;

(5) pulling the handle 7.2 of the adjusting valve upwards to start oil injection into the oil cylinder 11.1, so that the rising height of the lifting template 11.4 is consistent with the distance from the top surface of the upper template to the top surface of the lower template;

(6) installing oil cylinder stripping mechanisms 11 at four corners of a lower template;

(7) pulling the handle 7.2 of the regulating valve until the oil is reduced and the regulating valve descends, and starting to press the upper template downwards by the template lifting plate 11.4 to carry out die assembly;

(8) stopping oiling when the limiting posts on the upper template and the lower template are contacted or the die cannot move;

(9) the handle 7.2 of the adjusting valve is pulled upwards, and the handle 7.2 of the adjusting valve is pulled to keep a static gear after the lifting template 11.4 rises for 2 mm;

(10) turning off the power supply;

(11) taking the oil cylinder stripping mechanism 11 off the mold and putting the oil cylinder stripping mechanism into the conveying hopper 4;

(12) and pushing the oil pressure workstation to a specified position for parking, namely completing the operation engineering.

The system can be used for drawing the die and also can be used for closing the die without directly drawing the die by the crane, so that the damage to parts caused by the direct drawing of the crane is reduced, the limitation that the crane is only suitable for drawing the die is also solved, and the function of the system is enriched.

The traditional travelling operation is changed, oil pressure is used as working power, an oil cylinder mechanism is used for operating, and the processes of assembling, die assembly and die opening of the travelling operation in the current industry can be completed by ejecting and pulling back; the ejection force of a single oil cylinder mechanism is 15 tons, and the total is 60 tons; the single oil cylinder has the pull-back force of 10T, the total is 40T, and the problems in the assembling, die closing and die opening processes in the existing industry can be well solved.

The present invention and its embodiments have been described above, and the description is not intended to be limiting, and the drawings are only one embodiment of the present invention, and the actual structure is not limited thereto. In summary, those skilled in the art should appreciate that they can readily use the disclosed conception and specific embodiments as a basis for designing or modifying other structures for carrying out the same purposes of the present invention without departing from the spirit and scope of the invention as defined by the appended claims.