阅读说明：本技术 一种自动化生产用分碗装置及其控制方法 (Bowl distributing device for automatic production and control method thereof ) 是由 左治江 于 2020-12-31 设计创作，主要内容包括：本发明提供了一种自动化生产用分碗装置,包括：架体；上碗装置,其设置在所述架体顶部；分碗装置,其设置在所述架体上,位于所述上碗装置的一侧；输送装置,其设置在所述架体上,设置在所述分碗装置底部,本发明提供了一种自动化生产用分碗装置,包括能够承载多个堆叠碗的上碗装置,并经分碗装置分成单个碗后,由输送装置实现分装,结构简单,无需人力干预,本发明提供了一种自动化生产用分碗控制方法。(The invention provides a bowl separating device for automatic production, which comprises: a frame body; the bowl feeding device is arranged at the top of the rack body; the bowl distributing device is arranged on the frame body and is positioned on one side of the bowl feeding device; the invention provides a bowl distributing device for automatic production, which comprises a bowl feeding device capable of bearing a plurality of stacked bowls, wherein the bowl feeding device is divided into single bowls by the bowl distributing device, and then the individual bowls are subpackaged by a conveying device.)

1. The utility model provides an automated production is with dividing bowl device which characterized in that includes:

a frame body;

the bowl feeding device is arranged at the top of the rack body;

the bowl distributing device is arranged on the frame body and is positioned on one side of the bowl feeding device;

and the conveying device is arranged on the frame body and is arranged at the bottom of the bowl distributing device.

2. The automated production bowl separating device according to claim 1, wherein the bowl feeding device comprises:

a conveyor belt capable of carrying and transporting sets of stacked bowls from one end of the conveyor belt to the other;

the limiting rods are arranged on two sides of the transmission belt and form limiting spaces, and the limiting spaces are used for accommodating and pushing the stacking bowls;

a baffle rotatably supported at one end of the belt capable of restricting the stacking bowl from sliding out of the belt.

3. The automated production is with dividing bowl device of claim 2, characterized in that, many gag levers include:

a first support bar supported at one side of the conveyor belt;

the second supporting rod is supported on one side of the conveyor belt and is arranged in parallel with the first supporting rod;

a third support bar supported at the other side of the conveyor belt;

the fourth supporting rod is supported at the other side of the conveyor belt and is arranged in parallel with the third supporting rod;

wherein the first support rod, the second support rod, the third support rod and the fourth support rod are all provided with through holes;

the push rod is n-shaped, penetrates through the through hole and slides along the through hole so as to change the size of the limiting space.

4. The automatic bowl distributing device for production according to claim 3, wherein the bowl distributing device comprises:

the bowl distributing device is arranged at one end of the transmission belt and is positioned below the transmission belt;

and the positioning rods are arranged at the top of the bowl distributing device and form an accommodating space, and the accommodating space is used for accommodating the stacking bowls.

5. The automatic bowl distributing device for production according to claim 4, further comprising: and the guardrail is semicircular and is arranged below the bowl distributing device.

6. The automatic bowl distributing device for production according to claim 4 or 5, wherein the bowl distributing device comprises:

an upper housing having an annular shape;

a lower housing having a ring shape;

a bowl separating gear rotatably disposed between the upper housing and the lower housing, capable of separating individual stacked bowls;

wherein an annular through hole is formed between the upper housing and the lower housing, and the stacking bowl can pass through the annular through hole.

7. The automatic bowl distributing device for production according to claim 6, wherein the bowl distributing gear comprises:

a bowl-dividing toothed ring which is annular and has external teeth;

the bowl dividing cams are distributed on the bowl dividing gear ring in an array manner;

the bowl distributing gear rotates to drive the bowl distributing cam to rotate.

8. The automatic bowl distributing device for production according to claim 7, wherein the bowl distributing cam comprises:

a rotating wheel which is provided with external teeth and is meshed with the bowl-dividing toothed ring;

a wedge cam connected to the rotating wheel.

9. A method for controlling a bowl separating device for automatic production, which uses the bowl separating device for automatic production according to any one of claims 1 to 8, comprising:

clockwise marking the bowl distributing cams distributed on the bowl distributing gear ring as n_i1,2 … i … N; calculating the rotation angle of the tooth ring of the divided bowl

Wherein, the bowl-dividing toothed ring corresponds to the number n_iAnd target rotating cam number n_i′

And setting the rotating speed of the bowl distributing gear according to the transmission and the distributing completion time of the bowl distributing gear ring.

10. The control method of the bowl separating device for the automatic production according to claim 9, wherein the rotating speed of the bowl separating gear is as follows:

wherein pi is the circumferential ratio, e is the sliding resistance coefficient of the longitudinal expansion bracket, T_sThe shortest sliding time, h is the belt travel, k is the conversion factor, T₀For the delay time, G is the conveyor travel.

Technical Field

The invention relates to the technical field of food machinery, in particular to a bowl separating device for automatic production and a control method thereof.

Background

In the traditional wheaten food preparation and sale, noodles, rice flour and the like need to be subpackaged in bowls after being cooked, and seasoning materials are added and packaged in the next step. The existing bowl taking device mostly adopts a mechanical mechanism to realize the bowl taking action, the method has limited requirements on the placing state of the bowl, the size of the bowl opening or the wall thickness, and the technical scheme which is similar to the method provided by the invention is as follows: the method has the advantages that the sucking disc with the groove is adopted to adsorb the bowl bottom and the vacuum pump is used for exhausting and deflating to realize the action of sucking the bowl, the bowl can be stably and quickly taken by the method, the bowl opening needs to be placed in an inverted mode, the bottom of the bowl and the groove of the sucking disc are matched to achieve the action, in addition, the key of the method is to exhaust and deflate the vacuum pump, and the operation is complex. At present, the existing bowl has the disadvantages of complex operation, large manpower demand, high cost, high bowl damage rate, inconvenience in use and inconvenience in popularization and use.

Disclosure of Invention

The invention provides a bowl separating device for automatic production, which comprises a bowl feeding device capable of bearing a plurality of stacked bowls, wherein the bowl feeding device is divided into single bowls through the bowl separating device, and the bowl separating device is used for realizing split charging through a conveying device, and is simple in structure and free of manual intervention.

The control method of the bowl separating device for automatic production can accurately control the rotation angle and the rotation time of the bowl separating device, can save the time of continuous bowl separating operation, and saves the efficiency.

The technical scheme provided by the invention is as follows:

an automated production is with dividing bowl device includes:

a frame body;

the bowl feeding device is arranged at the top of the rack body;

the bowl distributing device is arranged on the frame body and is positioned on one side of the bowl feeding device;

and the conveying device is arranged on the frame body and is arranged at the bottom of the bowl distributing device.

Preferably, the upper bowl apparatus comprises:

a conveyor belt capable of carrying and conveying a plurality of sets of stacked bowls;

the limiting rods are arranged on two sides of the transmission belt and form limiting spaces, and the limiting spaces are used for accommodating and pushing the stacking bowls;

a baffle rotatably supported at one end of the belt capable of restricting the stacking bowl from sliding out of the belt.

Preferably, the plurality of stopper rods include:

a first support bar supported at one side of the conveyor belt;

the second supporting rod is supported on one side of the conveyor belt and is arranged in parallel with the first supporting rod;

a third support bar supported at the other side of the conveyor belt;

the fourth supporting rod is supported at the other side of the conveyor belt and is arranged in parallel with the third supporting rod;

wherein the first support rod, the second support rod, the third support rod and the fourth support rod are all provided with through holes;

the push rod is n-shaped, penetrates through the through hole and slides along the through hole so as to change the size of the limiting space.

Preferably, the bowl distribution device comprises:

the bowl distributing device is arranged at one end of the transmission belt and is positioned below the transmission belt;

and the positioning rods are arranged at the top of the bowl distributing device and form an accommodating space, and the accommodating space is used for accommodating the stacking bowls.

Preferably, the method further comprises the following steps: and the guardrail is semicircular and is arranged below the bowl distributing device.

Preferably, the bowl divider comprises:

an upper housing having an annular shape;

a lower housing having a ring shape;

a bowl separating gear rotatably disposed between the upper housing and the lower housing, capable of separating individual stacked bowls;

wherein an annular through hole is formed between the upper housing and the lower housing, and the stacking bowl can pass through the annular through hole.

Preferably, the bowl separating gear comprises:

a bowl-dividing toothed ring which is annular and has external teeth;

the bowl dividing cams are distributed on the bowl dividing gear ring in an array manner;

the bowl distributing gear rotates to drive the bowl distributing cam to rotate.

Preferably, the bowl separating cam comprises:

a rotating wheel which is provided with external teeth and is meshed with the bowl-dividing toothed ring;

a wedge cam connected to the rotating wheel.

Preferably, the bowl separating cam comprises:

a rotating wheel which is provided with external teeth and is meshed with the bowl-dividing toothed ring;

a wedge cam connected to the rotating wheel.

A control method of a bowl distributing device for automatic production is used, and comprises the following steps:

clockwise marking the bowl distributing cams distributed on the bowl distributing gear ring as n_i1,2 … i … N; calculating the rotation angle of the tooth ring of the divided bowl

Wherein, the bowl-dividing toothed ring corresponds to the number n_iAnd target rotating cam number n_i′

And setting the rotating speed of the bowl distributing gear according to the transmission and the distributing completion time of the bowl distributing gear ring.

Preferably, the rotating speed of the bowl dividing gear is as follows:

wherein pi is the circumferential ratio, e is the sliding resistance coefficient of the longitudinal expansion bracket, T_sThe shortest sliding time, h is the belt travel, k is the conversion factor, T₀For the delay time, G is the conveyor travel.

Advantageous effects

The invention provides a bowl separating device for automatic production, which comprises a bowl feeding device capable of bearing a plurality of stacked bowls, wherein the bowl feeding device is divided into single bowls through the bowl separating device, and the bowl separating device is used for realizing split charging through a conveying device, and is simple in structure and free of manual intervention.

The bowl separating device for automatic production provided by the invention adopts the bowl separating cam to realize the separation of single bowls, has low bowl loss rate and convenient use, and is beneficial to popularization and use.

The control method of the bowl separating device for automatic production can accurately control the rotation angle and the rotation time of the bowl separating device, can save the time of continuous bowl separating operation, and saves the efficiency.

Drawings

FIG. 1 is a schematic overall structure diagram of a bowl separating device for automatic production according to an embodiment of the present invention;

FIG. 2 is a schematic top view of a bowl separating device for automated manufacturing according to an embodiment of the present invention;

fig. 3 is a schematic structural view of a plurality of limiting rods according to the present invention.

FIG. 4 is a schematic structural diagram of a bowl divider according to an embodiment of the present invention;

fig. 5 is a schematic top view of a cam and a toothed ring in the bowl divider according to the embodiment of the present invention.

Detailed Description

The present invention is described in terms of particular embodiments, other advantages and features of the invention will become apparent to those skilled in the art from the following disclosure, and it is to be understood that the described embodiments are merely exemplary of the invention and that it is not intended to limit the invention to the particular embodiments disclosed. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

It should be noted that in the description of the present invention, the terms "in", "upper", "lower", "lateral", "inner", etc. indicate directions or positional relationships based on those shown in the drawings, which are merely for convenience of description, and do not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

Furthermore, it should be noted that, in the description of the present invention, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; may be a mechanical connection; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

As shown in fig. 1, based on the technical problem of the background art, the present invention provides a bowl separating device for automatic production, which comprises: a rack body 100, a bowl feeding device 200, a bowl separating device 300 and a conveying device 400. Wherein, the rack body 100 is a three-layer structure, and the bowl mounting device 200 is arranged at the top of the rack body 100; the bowl separating device 300 is arranged on the rack body 100 and is positioned at one side of the bowl feeding device 200; the conveying device 400 is arranged on the rack body 100 and arranged at the bottom of the bowl separating device 300. The bowl separating device comprises a bowl feeding device capable of bearing a plurality of stacked bowls, and the bowls are separated into single bowls through the bowl separating device and then are separated through the conveying device, so that the bowl separating device is simple in structure and does not need manual intervention.

As shown in fig. 2, the upper bowl apparatus 200 includes: a conveyor belt 210, a plurality of restraint rods 220, and a baffle 230. The conveyor belt 210 is capable of carrying and transporting multiple sets of stacked bowls; the limiting rods 220 are arranged on two sides of the transmission belt and form limiting spaces which are used for accommodating and pushing the stacking bowls; a stop plate 230 is rotatably supported at one end of the belt 210 and limits the stack bowl from sliding out of the belt 210.

The conveyor 210 carries and conveys a plurality of sets of stacked bowls, the stacked bowls press the baffle 230, the baffle 230 rotates, and the baffle 230 rotates to only accommodate one set of stacked bowls.

In another embodiment, as shown in fig. 3, the plurality of restraint rods 220 comprises: a first support bar 221, a second support bar 222, a third support bar 223, and a fourth support bar 224, the first support bar 221 being supported at one side of the conveyor belt 210; the second support bar 222 is supported on one side of the conveyor belt 219 and is arranged parallel to the first support bar 221; a third support bar 223 is supported on the other side of the conveyor belt; the fourth supporting bar 224 is supported at the other side of the conveyor belt 210 and is arranged in parallel with the third supporting bar 223; wherein: a first support bar 221, a second support bar 222, a third support bar 223, and a fourth support bar 224; the push rod 225 is n-shaped, passes through the through hole and slides along the through hole to change the size of the limit space.

As shown in fig. 1, the bowl separating device 300 includes: the bowl separating device 310 is arranged at one end of the transmission belt 210 and is positioned below the transmission belt 210; a plurality of positioning rods 320 are arranged at the top of the bowl separator and form a containing space for containing the stacked bowls.

In another embodiment, further comprising: the guard rail 330 is semicircular and is disposed below the bowl divider 310.

As shown in fig. 4, the bowl divider 310 includes: an upper shell 311, a lower shell 312 and a bowl separating gear 313,

wherein, the upper shell 311 and the lower shell 312 are both annular, and the aperture is larger than the diameter of the bowl mouth; the bowl separating gear 313 is rotatably arranged between the upper shell 311 and the lower shell 312, and can separate single stacked bowls; wherein, an annular through hole is formed between the upper housing 311 and the lower housing 312, through which the stacking bowl can pass.

As shown in fig. 5, the bowl separating gear 313 includes: a bowl separating ring 313a and a plurality of bowl separating cams 313b,

wherein the split-cup ring gear 313a is annular and has external teeth; the bowl distributing cams 313b are distributed on the bowl distributing gear ring 313a in an array manner; the bowl separating gear 313a rotates to drive the bowl separating cam 313b to rotate.

The bowl distributing cam 313b includes: the rotating wheel and the wedge cam rotating wheel have external teeth and are meshed with the bowl separating gear ring 313 a; the wedge cam is connected with the rotating wheel.

Preferably, one end of the wedge-shaped cam is provided with an anti-slip groove, and silica gel is arranged in the anti-slip groove.

The implementation takes the working process of the bowl separating device for automatic production as an example, and further description is given as follows:

the function of the bowl loading device 200 is to store the dispensing bowls and to transport the dispensing bowls to the bowl dispensing device 200 upon receipt of a signal. Five spiral shell partial shipment bowls can be placed on drive belt 210, and in this embodiment, each spiral shell partial shipment bowl has 20, can save 100 partial shipment bowls on drive belt 210, if there is the partial shipment bowl quantity that needs to increase, can realize through the length that increases drive belt 210. When the partial shipment bowl quantity on the branch bowl device is not enough, the motor starts, drives drive belt 210 work, and on a spiral shell partial shipment bowl near the exit was sent to branch bowl ware 310, when infrared electronic eye sensor detected that the partial shipment bowl falls into branch bowl ware 310, go up bowl device stall. Through the length that reduces drive belt 210, increase drive belt 210 width, can place two branch dress bowls on drive belt 210, one side partial shipment bowl is blocked by baffle 230, will have a pile of partial shipment bowls to mend when the outlet side has a pile of partial shipment bowls to be sent out.

When the bowl distributing device 310 receives a signal that the bowls need to be distributed, the motor drives the bowl distributing toothed ring 313a to rotate, and the bowl distributing toothed ring 313a drives the six bowl distributing cams 313b to synchronously rotate. The bowl distributing cam 313b can distribute one bowl at each rotation, the lowest part of the bowl distributing cam 313b in the thickness is clamped into the edges of the two bowl distributing cams at the bottom at the beginning, the thickness of the bowl distributing cam 313b clamped into the bowl distributing cam is increased along with the rotation of the bowl distributing cam 313b until the lowest bowl drops when a certain value is reached, and the bowl distributing cam 313b drags the edge of the upper bowl distributing cam to finish the bowl distributing process. Two sensors are installed in the cam bowl separating mechanism: one is an infrared electric eye sensor, the height of the split bowl above the split bowl is detected in real time in the bowl splitting process, and when the height of the split bowl is not enough, a signal is sent to a control system; the other is a Hall sensor for counting the number of cam rotation turns.

The invention provides a bowl separating device for automatic production, which comprises a bowl feeding device capable of bearing a plurality of stacked bowls, wherein the bowl feeding device is divided into single bowls through the bowl separating device, and the bowl separating device is used for realizing split charging through a conveying device, and is simple in structure and free of manual intervention. The bowl separating device for automatic production provided by the invention adopts the bowl separating cam to realize the separation of single bowls, has low bowl loss rate and convenient use, and is beneficial to popularization and use.

The invention also provides a control method of the bowl separating device for automatic production, which comprises the following steps:

clockwise marking the bowl distributing cams distributed on the bowl distributing toothed ring as n_i1,2 … i … N; calculating the rotation angle of the tooth ring of the divided bowl

Wherein, the bowl-dividing toothed ring corresponds to the number n_iAnd target rotating cam number n_i′

And setting the rotating speed of the bowl distributing gear according to the transmission and the distributing completion time of the bowl distributing gear ring.

Preferably, the rotating speed of the bowl dividing gear is as follows:

wherein pi is the circumferential ratio, e is the sliding resistance coefficient of the longitudinal expansion bracket, T_sThe shortest sliding time, h is the belt travel, k is the conversion factor, T₀For the delay time, G is the conveyor travel.

The control method of the bowl separating device for automatic production can accurately control the rotation angle and the rotation time of the bowl separating device, can save the time of continuous bowl separating operation, and saves the efficiency.

So far, the technical solutions of the present invention have been described in connection with the preferred embodiments shown in the drawings, but it is easily understood by those skilled in the art that the scope of the present invention is obviously not limited to these specific embodiments. Equivalent changes or substitutions of related technical features can be made by those skilled in the art without departing from the principle of the invention, and the technical scheme after the changes or substitutions can fall into the protection scope of the invention.