阅读说明：本技术 一种用于碳化硅颗粒的成品处理方法 (Finished product processing method for silicon carbide particles ) 是由 许卫东 于 2020-12-07 设计创作，主要内容包括：本发明公开了一种用于碳化硅颗粒的成品处理方法,涉及碳化硅生产技术领域,包括准备若干个用来盛放成品碳化硅颗粒的包装桶；将包装桶等距离的排布在碳化硅颗粒包装一体机的输送线上；将成品碳化硅颗粒装入包装桶内,并对包装桶进行封盖处理；盛装有成品碳化硅颗粒的包装桶跟随输送线移动；利用小推车,将下线后的包装桶转移至仓库中即可。在上述处理步骤中,使用了碳化硅颗粒包装一体机,该碳化硅颗粒包装一体机不仅可以将碳化硅批量的装入包装桶内,而且还可以随即对包装桶进行封盖处理,这样一套流程下来,不仅可以大幅度的取代人力,降低生产成本,而且碳化硅颗粒的包装效率会大幅度提高,加快了碳化硅的生产速度。(The invention discloses a finished product processing method for silicon carbide particles, which relates to the technical field of silicon carbide production and comprises the steps of preparing a plurality of packaging barrels for containing finished silicon carbide particles; arranging the packing barrels on a conveying line of the silicon carbide particle packaging all-in-one machine at equal intervals; putting the finished silicon carbide particles into a packaging barrel, and sealing the packaging barrel; the packaging barrel containing finished silicon carbide particles moves along with the conveying line; and transferring the packing barrel after being taken off the line to a warehouse by using a trolley. In the above-mentioned processing step, used silicon carbide particle all-in-one packing machine, this silicon carbide particle all-in-one packing machine not only can be with in the pail pack of packing into in batches of silicon carbide, but also can carry out the closing cap to the pail pack immediately and handle, and one set of flow gets off like this, not only can replace the manpower by a wide margin, reduction in production cost, and silicon carbide particle's packaging efficiency can increase substantially moreover for silicon carbide's production speed.)

1. A finished product processing method for silicon carbide particles is characterized by comprising the following steps:

s1, preparing a plurality of packaging barrels for containing finished silicon carbide particles;

s2, distributing a plurality of packaging barrels on a conveying line of the silicon carbide particle packaging all-in-one machine at equal intervals by using a bottle divider;

s3, putting the finished silicon carbide particles into a packaging barrel by the silicon carbide particle packaging all-in-one machine, and simultaneously sealing the packaging barrel;

s4, the packaging barrel containing the finished silicon carbide particles continuously moves along with the conveying line until the finished silicon carbide particles are off-line;

s5, transferring the packing barrel after being taken off the line to a warehouse by using a trolley;

in step S2 of the processing method, the silicon carbide particle packaging all-in-one machine comprises an equipment bearing platform (1), a group of conveying belts (4) is arranged under the equipment bearing platform (1) in a penetrating manner, a plurality of silicon carbide particle packaging barrels (5) distributed equidistantly are placed above the conveying belts (4), a barrel positioning and packaging unit (6) is fixedly mounted at the top end inside the equipment bearing platform (1), the barrel positioning and packaging unit (6) is positioned above the silicon carbide particle packaging barrels (5), a quantity control type blanking unit (7) and a barrel cover supply unit (8) are respectively fixedly mounted above the equipment bearing platform (1), and blanking ends of the quantity control type blanking unit (7) and the barrel cover supply unit (8) extend into the equipment bearing platform (1), the blanking end of the quantity control type blanking unit (7) is positioned right above the barrel body positioning and packaging unit (6);

the barrel positioning and packaging unit (6) comprises a plurality of electric hydraulic cylinders (61) symmetrically arranged at the top end inside the equipment bearing platform (1), the electric hydraulic cylinders (61) are divided into two groups, the bottom end of each group of electric hydraulic cylinder (61) is fixedly connected with a linking support (62), the bottom ends of the two linking supports (62) are fixedly welded with a support plate (63) together, a group of barrel body clamping mechanisms (65) are fixedly arranged at the bottom end of the support plate (63), a packaging tape winding mechanism (66) is fixedly arranged at the top end of the carrier plate (63) and the top end of one of the connecting brackets (62), the position of the packaging tape winding mechanism (66) corresponds to the position of the barrel body clamping mechanism (65), a barrel cover transition mechanism (67) is fixedly arranged at the top end of the carrier plate (63) and at the corner of the other connecting bracket (62);

the barrel body clamping mechanism (65) comprises a first holding frame (651) and a second holding frame (652) which are rotatably connected to the bottom end of the support plate (63) in a hinged mode, the first holding frame (651) and the second holding frame (652) are two symmetrically arranged components with the same structure, two bottom ends of the first holding frame (651) and the second holding frame (652) are fixedly provided with connecting plates (653), an arc-shaped clamping plate (654) matched with the radian of the silicon carbide particle packaging barrel (5) is fixedly connected between the two connecting plates (653), and two clamping cylinders (656) are connected to the middle sections of the first holding frame (651) and the second holding frame (652);

the packaging tape winding mechanism (66) comprises a first motor (661) fixedly mounted at the top end of one of the linking supports (62) and an annular slide rail (662) fixedly mounted at the middle position of the top end of the carrier plate (63), the driving end of the first motor (661) faces the carrier plate (63) and is fixedly mounted with a first driving gear (663), an outer ring gear (664) is slidably connected above the annular slide rail (662), a packaging tape releasing support (665) is fixedly mounted at the top end of the outer ring gear (664), and a bundle of packaging tape reels (666) is sleeved above the packaging tape releasing support (665);

the barrel cover transition mechanism (67) comprises an installation box (671) fixedly welded at one corner of a support plate (63), a second motor (672) and a first bearing seat (679) are fixedly installed at the bottom end of the interior of the installation box (671) respectively, a second driving gear (673) is fixedly sleeved at the driving end of the second motor (672), a transmission shaft rod (675) is rotatably connected above the first bearing seat (679), the transmission shaft rod (675) is sleeved outside the middle section of the transmission shaft rod (675), a cylinder installation disc (676) is fixedly installed at the top end of the transmission shaft rod (675), a clamping jaw cylinder (677) is fixedly installed at the top end of the cylinder installation disc (676), and a group of clamping plates (678) is fixedly installed at the driving end of the clamping jaw cylinder (677).

2. The finished product processing method for silicon carbide particles as claimed in claim 1, wherein the silicon carbide particle packaging all-in-one machine further comprises a security guardrail (2) fixedly welded on the top of the equipment bearing platform (1) for one circle and a man ladder (3) arranged on the rear side of the equipment bearing platform (1), wherein the man ladder (3) extends from the ground to the position above the equipment bearing platform (1) and is finally connected with the security guardrail (2) in series.

3. The finished product processing method for silicon carbide particles as claimed in claim 1, wherein a through hole (64) is opened at the center of the carrier plate (63), the inner diameter of the through hole (64) is larger than the maximum outer diameter of the silicon carbide particle packaging barrel (5), and when the silicon carbide particle packaging barrel (5) is clamped by the barrel clamping mechanism (65), the top end of the silicon carbide particle packaging barrel (5) extends to the upper side of the carrier plate (63) through the through hole (64).

4. The finished product processing method for silicon carbide particles as claimed in claim 1, wherein the barrel positioning and packaging unit (6) further comprises a cutting cylinder (68) and a limiting cylinder (610) which are fixedly mounted on the top end of the carrier plate (63), the cutting cylinder (68) and the limiting cylinder (610) are distributed along the radial direction of the rotating part of the packaging tape winding mechanism (66), and a cutting knife (69) and a vacuum suction cup (611) are fixedly mounted on the driving ends of the cutting cylinder (68) and the limiting cylinder (610), respectively.

5. The finished silicon carbide particle processing method as claimed in claim 1, wherein said barrel clamping mechanism (65) further comprises an anti-slip block (655) fixedly connected to the inner side wall of the two arc-shaped clamping plates (654), and both ends of the two clamping cylinders (656) are hinged to the first holder (651) and the second holder (652).

6. A final processing method for silicon carbide particles as claimed in claim 1, wherein said first driving gear (663) and said outer ring gear (664) are engaged and connected together, and the transmission ratio of the first driving gear (663) and the outer ring gear (664) is 8: 1;

the second driving gear (673) and the driven gear (674) are meshed and connected together, and the transmission ratio of the second driving gear (673) to the driven gear (674) is 3: 1.

7. The finished product processing method for silicon carbide particles as claimed in claim 1, wherein the quantity-controlled blanking unit (7) comprises a material transition box (71) and a blanking box (72) fixedly mounted on the upper and lower end surfaces of the support plate (63), respectively, the material transition box (71) penetrates through the support plate (63) and is communicated with the blanking box (72), a set of quantity-controlled mechanisms (73) are fixedly mounted on the outside and inside of the material transition box (71), a material storage box (74) is fixedly connected above the material transition box (71), and a feeding pipe (75) is connected to the top end of the material storage box (74) in series.

8. The finished product processing method for silicon carbide particles as claimed in claim 1, wherein said quantity control mechanism (73) comprises a quantity control box (731) fixedly connected to the inner wall of the material transition box (71) and two second bearing seats (732) symmetrically installed on one outer side wall surface of the material transition box (71), the upper and lower ends of said quantity control box (731) are both open structures, the open structure at the bottom is closed by a quantity control baffle (736), a supporting shaft (733) is jointly and rotatably connected to the inside of two said second bearing seats (732), a linkage shaft (734) is fixedly welded to the end surface of said quantity control box (731) away from the supporting shaft (733), the two ends of said linkage shaft (734) are fixedly welded to the connecting ends of the quantity control baffle (736), a driving plate (735) is fixedly welded to one end of said linkage shaft (734), one end of the supporting shaft rod (733) is hinged with a non-telescopic end of a quantity control cylinder (737), and a telescopic end of the quantity control cylinder (737) is hinged with the driving plate (735).

9. The finished product processing method for silicon carbide particles as claimed in claim 1, wherein the bin cover supplying unit (8) comprises a bin cover discharging barrel (81) penetrating through the inside of the carrier plate (63), a fixed connection structure is formed between the bin cover discharging barrel (81) and the carrier plate (63) through a flange plate (82), a material taking through groove (83) is formed in a side wall of the bottom of the bin cover discharging barrel (81), a plurality of bin covers (84) are stacked inside the bin cover discharging barrel (81), and the size of the material taking through groove (83) is larger than that of the bin covers (84).

10. The finished product processing method for silicon carbide particles as claimed in claim 10, wherein the silicon carbide particle packaging barrel (5) comprises a barrel body (51), a barrel cover (52) and an encapsulation tape (53) after being subjected to sealing processing, the dimensions of the barrel body (51) and the barrel cover (52) are matched, and a connection structure between the barrel body (51) and the barrel cover (52) is formed by adhering a layer of encapsulation tape (53) on the outer side of the joint of the barrel body (51) and the barrel cover (52).

Technical Field

The invention relates to the technical field of silicon carbide production, in particular to a finished product processing method for silicon carbide particles.

Background

The silicon carbide (SiC) is prepared by high-temperature smelting quartz sand, petroleum coke (or coal coke) and wood dust as raw materials in a resistance furnace. Silicon carbide also has a rare mineral in nature, morusite. Silicon carbide is also known as carbo-silica. Among the non-oxide high-tech refractory materials such as C, N, B, silicon carbide is the most widely used and economical one. May be referred to as corundum or refractory sand. The silicon carbide is prepared by smelting quartz sand, petroleum coke (or coal coke), wood chips (salt is required when green silicon carbide is produced) and other raw materials in a resistance furnace at high temperature. At present, the silicon carbide produced in China is divided into black silicon carbide and green silicon carbide, both of which are hexagonal crystals, the specific gravity of the silicon carbide is 3.20-3.25, and the microhardness of the silicon carbide is 2840-3320 kg/mm 2.

In the production process of silicon carbide, finished silicon carbide particles need to be packed and put into a packaging bag or a packaging barrel, and in the process, the prior art generally adopts manual operation, which not only wastes time and labor, but also has high cost, so that a finished product processing method for the silicon carbide particles is proposed by the technical personnel in the field.

Disclosure of Invention

Aiming at the defects of the prior art, the invention provides a finished product processing method for silicon carbide particles.

In order to achieve the purpose, the invention is realized by the following technical scheme: a finished product processing method for silicon carbide particles comprises the following steps:

s1, preparing a plurality of packaging barrels for containing finished silicon carbide particles;

s2, distributing a plurality of packaging barrels on a conveying line of the silicon carbide particle packaging all-in-one machine at equal intervals by using a bottle divider;

s3, putting the finished silicon carbide particles into a packaging barrel by the silicon carbide particle packaging all-in-one machine, and simultaneously sealing the packaging barrel;

s4, the packaging barrel containing the finished silicon carbide particles continuously moves along with the conveying line until the finished silicon carbide particles are off-line;

s5, transferring the packing barrel after being taken off the line to a warehouse by using a trolley;

in step S2 of the processing method, the silicon carbide particle packaging all-in-one machine includes an equipment bearing platform, a group of conveying belts is arranged right below the inside of the equipment bearing platform in a penetrating manner, a plurality of silicon carbide particle packaging barrels distributed equidistantly are placed above the conveying belts, a barrel positioning and packaging unit is fixedly mounted at the top end inside the equipment bearing platform, the barrel positioning and packaging unit is located right above the silicon carbide particle packaging barrels, a quantity control type blanking unit and a barrel cover supply unit are respectively and fixedly mounted above the equipment bearing platform, blanking ends of the quantity control type blanking unit and the barrel cover supply unit extend into the equipment bearing platform, and a blanking end of the quantity control type blanking unit and a blanking end located right above the barrel positioning and packaging unit;

the barrel positioning and packaging unit comprises a plurality of electric hydraulic cylinders symmetrically arranged at the top end inside the equipment bearing platform, the electric hydraulic cylinders are divided into two groups, the bottom end of each group of electric hydraulic cylinder is fixedly connected with a connecting support, the bottom ends of the two connecting supports are fixedly welded with a support plate together, a group of barrel clamping mechanisms are fixedly arranged at the bottom end of the support plate, packaging tape winding mechanisms are fixedly arranged at the top end of the support plate and the top end of one of the connecting supports together, the positions of the packaging tape winding mechanisms correspond to the barrel clamping mechanisms, and barrel cover transition mechanisms are fixedly arranged at the top end of the support plate and at the corner of the other connecting support;

the barrel body clamping mechanism comprises a first retaining frame and a second retaining frame which are rotatably connected to the bottom end of the support plate in a hinged mode, the first retaining frame and the second retaining frame are two symmetrically arranged components with the same structure, connecting plates are fixedly mounted at the two bottom ends of the first retaining frame and the second retaining frame, an arc-shaped clamping plate matched with the radian of a silicon carbide particle packaging barrel is fixedly connected between the two connecting plates, and two clamping cylinders are connected to the middle sections of the first retaining frame and the second retaining frame;

the packaging tape winding mechanism comprises a first motor fixedly mounted at the top end of one of the linking supports and an annular slide rail fixedly mounted at the middle position of the top end of the support plate, the driving end of the first motor faces the support plate and is fixedly mounted with a first driving gear, an outer ring gear is connected above the annular slide rail in a sliding manner, a packaging tape releasing support is fixedly mounted at the top end of the outer ring gear, and a bundle of packaging tape reels is sleeved above the packaging tape releasing support;

the barrel cover transition mechanism comprises an installation box fixedly welded at one corner of the support plate, a second motor and a first bearing seat are fixedly installed at the bottom end inside the installation box respectively, a second driving gear is fixedly sleeved at the driving end of the second motor, a transmission shaft rod is rotatably connected above the first bearing seat, the transmission shaft rod is sleeved outside the middle section of the transmission shaft rod, an air cylinder installation disc is fixedly installed at the top end of the transmission shaft rod, a clamping jaw air cylinder is fixedly installed at the top end of the air cylinder installation disc, and a group of clamping plates is fixedly installed at the driving end of the clamping jaw air cylinder.

Further, silicon carbide particle packaging all-in-one machine still includes the security protection guardrail of fixed welding in equipment load-bearing platform top a week and the people's ladder that equipment load-bearing platform's rear side set up, the people's ladder extends to equipment load-bearing platform's top from ground to finally concatenate together with the security protection guardrail.

Further, the through-hole has been seted up to the central point of support plate puts, the internal diameter size of through-hole is greater than the biggest external diameter size of silicon carbide particle pail pack, when the silicon carbide particle pail pack is in by staving fixture clamping state, the top of silicon carbide particle pail pack extends to the top of support plate through the through-hole.

Further, the barrel positioning and packaging unit further comprises a cutting cylinder and a limiting cylinder which are fixedly mounted at the top end of the support plate, the cutting cylinder and the limiting cylinder are distributed along the radial direction of the rotating part of the packaging tape winding mechanism, and a cutter and a vacuum chuck are fixedly mounted on the driving ends of the cutting cylinder and the limiting cylinder respectively.

Furthermore, staving fixture still includes the non slipping spur of fixed connection at two arc splint inside walls, two the both ends of centre gripping cylinder are articulated between first holder, the second holder.

Further, the first driving gear and the outer ring gear are meshed and connected together, and the transmission ratio of the first driving gear to the outer ring gear is 8: 1;

the second driving gear and the driven gear are meshed and connected together, and the transmission ratio of the second driving gear to the driven gear is 3: 1.

Furthermore, accuse volume type unloading unit is including material transition case and the workbin of difference fixed mounting on the support plate, lower terminal surface, material transition case runs through the support plate to be in the same place with the workbin intercommunication a set of accuse volume mechanism of the outside of material transition case and the common fixed mounting in inside a set of top fixed connection storage case of material transition case the top of storage case concatenates an inlet pipe.

Furthermore, the quantity control mechanism comprises a quantity control box fixedly connected to the inner wall of the material transition box and two second bearing seats symmetrically installed on the surface of one outer side wall of the material transition box, the upper end and the lower end of the quantity control box are both of an open structure, the open structure at the bottom is sealed through a quantity control baffle, the two second bearing seats are internally and jointly rotatably connected with a supporting shaft rod, a linkage shaft rod is fixedly welded to the end face, deviating from the supporting shaft rod, of the quantity control box, the two ends of the linkage shaft rod are fixedly welded to the connecting end of the quantity control baffle, a driving plate is fixedly welded to one end of the linkage shaft rod, one end of the supporting shaft rod is hinged to a non-telescopic end of the quantity control cylinder, and the telescopic end of the quantity control cylinder is hinged to the driving plate.

Further, the barrel cover supply unit comprises a barrel cover discharging barrel penetrating through the interior of the support plate, a fixed connection structure is formed between the barrel cover discharging barrel and the support plate through a flange plate, a material taking through groove is formed in the side wall of the bottom of the barrel cover discharging barrel, a plurality of barrel covers are stacked in the barrel cover discharging barrel, and the size of the material taking through groove is larger than that of the barrel cover.

Further, the silicon carbide particle packaging barrel comprises a barrel body, a barrel cover and a packaging tape after being sealed, the barrel body and the barrel cover are matched in size, and a connecting structure between the barrel body and the barrel cover is formed by adhering a layer of packaging tape to the outer side of a joint of the barrel body and the barrel cover.

Advantageous effects

The invention provides a finished product processing method for silicon carbide particles. Compared with the prior art, the method has the following beneficial effects:

1. the utility model provides a finished product processing method for silicon carbide particle, there is accuse volume type unloading unit through the top fixed mounting at equipment load-bearing platform, accuse volume type unloading unit unloading end extends to equipment load-bearing platform's inside, and the unloading end of accuse volume type unloading unit with be located staving location encapsulation unit directly over, the structure, when in actual use, not only can realize holding finished product silicon carbide particle in the pail pack, and after a pail pack was filled with, can also initiatively close the unloading passageway of silicon carbide particle, the same reason, when needing the unloading, open can, and is convenient and fast, safety and convenience.

2. The utility model provides a finished product processing method for silicon carbide particle, through running through being provided with a set of conveyer belt under inside equipment load-bearing platform, the silicon carbide particle pail pack that a plurality of equidistance distributes has been placed in the top of conveyer belt, there is staving location encapsulation unit at equipment load-bearing platform's inside top fixed mounting, staving location encapsulation unit is located the silicon carbide particle pail pack directly over, above-mentioned structure, when in-service use, can carry out full-automatic closing cap to the pail pack that contains silicon carbide particle and handle, need not to carry out the closing cap in follow-up manual work, when using manpower and materials sparingly, and production efficiency is accelerated.

3. The utility model provides a finished product processing method for silicon carbide particle, is through still being provided with bung supply unit on equipment load-bearing platform, piles up in this bung supply unit and places a large amount of bung, and when actual operation, cooperates the bung transition mechanism in the staving location encapsulation unit, can realize shifting the inside bung of placing of bung supply unit to on the pail pack that has been equipped with silicon carbide particle, handles to facilitate for subsequent closing cap.

4. A finished product processing method for silicon carbide particles uses a silicon carbide particle packaging all-in-one machine in the processing step, the silicon carbide particle packaging all-in-one machine not only can load silicon carbide into a packaging barrel in batches, but also can immediately carry out cover sealing treatment on the packaging barrel, and thus, a set of flow is obtained, so that manpower can be greatly replaced, the production cost is reduced, the packaging efficiency of the silicon carbide particles can be greatly improved, and the production speed of the silicon carbide is accelerated.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a front view of the present invention;

FIG. 3 is a side view of the present invention;

FIG. 4 is a schematic structural view of a barrel positioning and packaging unit according to the present invention;

FIG. 5 is a top view of the bucket positioning and packaging unit of the present invention;

FIG. 6 is a schematic structural view of a barrel clamping mechanism according to the present invention;

FIG. 7 is a schematic structural view of a wrapping tape winding mechanism of the present invention;

fig. 8 is a schematic view of an assembly structure of the barrel cover transition mechanism of the present invention;

fig. 9 is an exploded view of the lid transition mechanism of the present invention;

FIG. 10 is a first view of the quantity-controlled blanking unit according to the present invention;

FIG. 11 is a second view of the quantity-controlled blanking unit according to the present invention;

FIG. 12 is a schematic structural view of a quantity control mechanism of the present invention;

fig. 13 is a schematic structural view of a drum cap supply unit according to the present invention;

fig. 14 is a schematic structural view of the silicon carbide particle packaging barrel of the present invention.

In the figure: 1. an equipment carrying platform; 2. a security guardrail; 3. a human ladder; 4. a conveyor belt; 5. silicon carbide particle packing barrels; 51. a barrel body; 52. a barrel cover; 53. packaging the tape; 6. a barrel body positioning and packaging unit; 61. an electric hydraulic cylinder; 62. connecting the bracket; 63. a carrier plate; 64. a through hole; 65. a barrel body clamping mechanism; 651. a first holder; 652. a second holder; 653. a connector tile; 654. an arc-shaped splint; 655. anti-skid blocks; 656. a clamping cylinder; 66. a packaging tape winding mechanism; 661. a first motor; 662. an annular slide rail; 663. a first drive gear; 664. an outer ring gear; 665. encapsulating the tape release carrier; 666. packaging the tape reel; 67. a barrel cover transition mechanism; 671. installing a box; 672. a second motor; 673. a second driving gear; 674. a driven gear; 675. a drive shaft; 676. a cylinder mounting plate; 677. a clamping jaw cylinder; 678. a clamping plate; 679. a first bearing housing; 68. a cutting cylinder; 69. a cutter; 610. a limiting cylinder; 611. a vacuum chuck; 7. a quantity control type blanking unit; 71. a material transition box; 72. a blanking box; 73. a quantity control mechanism; 731. a volume control box; 732. a second bearing housing; 733. a support shaft; 734. a linkage shaft lever; 735. a drive plate; 736. a quantity control baffle plate; 737. a quantity control cylinder; 74. a material storage box; 75. a feed pipe; 8. a tub cover supply unit; 81. a barrel cover charging barrel; 82. a flange plate; 83. a material taking through groove; 84. and a barrel cover.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

The invention provides a technical scheme that: a finished product processing method for silicon carbide particles comprises the following steps:

s1, preparing a plurality of packaging barrels for containing finished silicon carbide particles;

s2, distributing a plurality of packaging barrels on a conveying line of the silicon carbide particle packaging all-in-one machine at equal intervals by using a bottle divider;

s3, putting the finished silicon carbide particles into a packaging barrel by the silicon carbide particle packaging all-in-one machine, and simultaneously sealing the packaging barrel;

s4, the packaging barrel containing the finished silicon carbide particles continuously moves along with the conveying line until the finished silicon carbide particles are off-line;

and S5, transferring the packing barrel after being taken off the line to a warehouse by using a trolley.

Referring to fig. 1-3, in step S2 of the processing method, the silicon carbide particle packaging integrated machine includes an equipment bearing platform 1, a set of conveying belts 4 is disposed through the equipment bearing platform 1, a plurality of silicon carbide particle packaging barrels 5 are disposed above the conveying belts 4, a barrel positioning and packaging unit 6 is fixedly mounted at the top end of the equipment bearing platform 1, the barrel positioning and packaging unit 6 is located above the silicon carbide particle packaging barrels 5, a quantity control type blanking unit 7 and a barrel cover supply unit 8 are respectively fixedly mounted above the equipment bearing platform 1, blanking ends of the quantity control type blanking unit 7 and the barrel cover supply unit 8 extend into the equipment bearing platform 1, and a blanking end of the quantity control type blanking unit 7 and a blanking end located above the barrel positioning and packaging unit 6, the silicon carbide particle packaging integrated machine further includes a safety guard rail 2 fixedly welded on a circle of the top of the equipment bearing platform 1, and a safety guard rail 2 and a safety guard fixedly welded on the top of the equipment bearing platform 1 The people ladder 3 that sets up at the rear side of equipment load-bearing platform 1, people ladder 3 extends to the top of equipment load-bearing platform 1 from ground to finally concatenate together with security protection guardrail 2.

When the whole silicon carbide particle packaging integrated machine is in actual use, each packaging barrel 5 is placed on the conveying belt 4 (the conveying belt 4 has an intermittent pause function, and is common equipment in the field, and detailed description is omitted), when the silicon carbide particle packaging integrated machine is placed, the same distance between every two packaging barrels 5 can be ensured, when one packaging barrel 5 comes to the position under the barrel positioning and packaging unit 6 along with the conveying belt 4, the conveying belt 4 stops working, the barrel positioning and packaging unit 6 acts, the whole body moves downwards until the packaging barrel 5 is covered on the outside of the packaging barrel, the packaging barrel 5 is clamped and fixed, then the barrel positioning and packaging unit 6 rises to the initial height, the quantity control type blanking unit 7 adds finished silicon carbide particles into the packaging barrel 5, and then the packaging barrel 5 is sealed through the barrel positioning and packaging unit 6 and the barrel cover supply unit 8, after the cover is closed, the packaging barrel 5 is placed on the conveying belt 4 again, the packaging barrel continues to move along with the conveying belt 4, and the next packaging barrel 5 is made to replace the position of the previous packaging barrel 5 in sequence.

Referring to fig. 4-5, the barrel positioning and packaging unit 6 includes a plurality of electric hydraulic cylinders 61 symmetrically installed at the top end inside the equipment carrying platform 1, the plurality of electric hydraulic cylinders 61 are divided into two groups, the bottom end of each group of electric hydraulic cylinders 61 is fixedly connected with a linking bracket 62, the bottom ends of two linking brackets 62 are fixedly welded with a support plate 63, the bottom end of the support plate 63 is fixedly installed with a group of barrel clamping mechanisms 65, the top end of the support plate 63 and the top end of one of the linking brackets 62 are fixedly installed with a packaging tape winding mechanism 66, the packaging tape winding mechanism 66 is located corresponding to the barrel clamping mechanisms 65, the top end of the support plate 63 and the corner of the other linking bracket 62 are fixedly installed with a barrel cover transition mechanism 67, the center of the support plate 63 is provided with a through hole 64, the inner diameter of the through hole 64 is larger than the maximum outer diameter of, when the silicon carbide particle packaging barrel 5 is clamped by the barrel clamping mechanism 65, the top end of the silicon carbide particle packaging barrel 5 extends to the upper side of the support plate 63 through the through hole 64, the barrel positioning and packaging unit 6 further comprises a cutting cylinder 68 and a limiting cylinder 610 which are fixedly mounted at the top end of the support plate 63, the cutting cylinder 68 and the limiting cylinder 610 are radially distributed along the rotating part of the packaging tape winding mechanism 66, and a cutter 69 and a vacuum sucker 611 are fixedly mounted on the driving ends of the cutting cylinder 68 and the limiting cylinder 610 respectively.

When the barrel positioning and packaging unit 6 is actually used and a packaging barrel 5 needs to be clamped, the plurality of electric hydraulic cylinders 61 are synchronously extended to drive the structure below the electric hydraulic cylinders 61 to synchronously move downwards, in the downward moving process, the clamping plates of the whole barrel clamping mechanism 65 are opened, the barrel body of the whole packaging barrel 5 is positioned inside the barrel clamping mechanism 65, the clamping plates of the barrel clamping mechanism 65 are positioned at the bottom of the packaging barrel 5, the top of the packaging barrel 5 extends to the upper side of the support plate 63 through the through holes 64, and after the barrel clamping mechanism 65 clamps the packaging barrel 5, the plurality of electric hydraulic cylinders 61 are synchronously shortened to restore the initial height;

in addition, after the top of the packaging barrel 5 is covered with the barrel cover 84, a circle of packaging tape is adhered to the side wall of the barrel cover contacted with the barrel body through the packaging tape winding mechanism 66, after the circle of packaging tape is adhered, the cutting cylinder 68 acts to drive the cutter 69 to cut off the packaging tape, before the packaging tape is cut off, the limiting cylinder 610 acts to drive the vacuum chuck 611 to slightly adsorb the packaging tape to be cut off, the end part for placing the packaging tape is separated, and the re-adhesion is not convenient.

Referring to fig. 6, the barrel clamping mechanism 65 includes a first holder 651 and a second holder 652 rotatably connected to the bottom end of the carrier plate 63 in a hinged manner, the first holder 651 and the second holder 652 are two symmetrically arranged members with the same structure, the bottom ends of the first holder 651 and the second holder 652 are fixedly installed with a connecting plate 653, an arc-shaped clamp 654 adapted to the arc of the silicon carbide particle packing barrel 5 is fixedly connected between the two connecting plates 653, the middle sections of the first holder 651 and the second holder 652 are connected with two clamping cylinders 656, the barrel clamping mechanism 65 further includes an anti-slip block 655 fixedly connected to the inner side walls of the two arc-shaped clamps 654, and the two ends of the two clamping cylinders 656 are hinged to the first holder 651 and the second holder 652.

When the barrel body clamping mechanism 65 is used in practice and needs to be opened, the two clamping cylinders 656 extend synchronously to increase the included angle between the first retainer 651 and the second retainer 652, so that the distance between the two arc-shaped clamping plates 654 is increased, and the barrel body clamping mechanism can be opened and clamped in the same way.

Referring to fig. 7, the wrapping tape winding mechanism 66 includes a first motor 661 fixedly mounted on a top end of one of the engaging brackets 62 and an annular slide rail 662 fixedly mounted at a middle position of a top end of the carrier plate 63, a driving end of the first motor 661 faces the carrier plate 63 and is fixedly mounted with a first driving gear 663, an outer ring gear 664 is slidably connected above the annular slide rail 662, the first driving gear 663 and the outer ring gear 664 are meshed and connected together, and a transmission ratio of the first driving gear 663 to the outer ring gear 664 is 8: 1, a packaging tape release bracket 665 is fixedly installed at the top end of the outer ring gear 664, and a bundle of packaging tape reels 666 is sleeved above the packaging tape release bracket 665.

When the packaging tape winding mechanism 66 is in actual use, firstly, the packaging tape reel 666 is installed on the packaging tape release support 665, when the side wall of the barrel cover contacting with the barrel body needs to be sealed, the first motor 661 is started to drive the first driving gear 663 to rotate, the first driving gear 663 and the outer ring gear 664 are meshed and connected together, so that the outer ring gear rotates on the annular slide rail 662, the packaging tape reel 664 is further driven to do circular motion at the circle center of the contact part, at the moment, the free end of the packaging tape reel 666 is adhered to the side wall of the barrel cover contacting with the barrel body through the vacuum chuck 611, and the packaging tape reel 666 is wound for a circle.

Referring to fig. 8-9, the barrel cover transition mechanism 67 includes an installation box 671 fixedly welded at one corner of the support plate 63, a second motor 672 and a first bearing seat 679 are fixedly installed at the bottom end of the interior of the installation box 671, a second driving gear 673 is fixedly connected to the driving end of the second motor 672, the second driving gear 673 and the driven gear 674 are meshed and connected together, the transmission ratio of the second driving gear 673 to the driven gear 674 is 3:1, a transmission shaft rod 675 is rotatably connected to the upper side of the first bearing seat 679, the transmission shaft rod 675 is sleeved on the exterior of the middle section of the transmission shaft rod 675, a cylinder installation disk 676 is fixedly installed at the top end of the transmission shaft rod 675, a clamping jaw cylinder 677 is fixedly installed at the top end of the cylinder installation disk 676, and a group of clamping plates 678 is fixedly installed at the driving end of the clamping jaw cylinder 677.

When the barrel cover transition mechanism 67 is in actual use, the clamping jaw air cylinder 677 drives the clamping plate 678 to obtain the barrel cover 84 at the position of the barrel cover supply unit 8, then the second motor 672 drives the second driving gear 673 to rotate, and as the second driving gear 673 and the driven gear 674 are meshed and connected together, under the action of the first bearing seat 679, the driven gear 674 drives the transmission shaft rod 675 and the air cylinder mounting disc 676 to rotate, so as to drive the clamping jaw air cylinder 677 carrying the barrel cover 84 to rotate until the clamping jaw air cylinder 677 is positioned above the barrel body containing silicon carbide particles, and then the barrel cover transition mechanism can be placed down.

Referring to fig. 10-11, the quantity control type discharging unit 7 includes a material transition box 71 and a discharging box 72 respectively fixedly installed on the upper and lower end surfaces of the support plate 63, the material transition box 71 penetrates through the support plate 63 and is communicated with the discharging box 72, a set of quantity control mechanisms 73 are fixedly installed outside and inside the material transition box 71, a material storage box 74 is fixedly connected above the material transition box 71, and a feeding pipe 75 is connected in series to the top end of the material storage box 74.

When the quantity-controlled blanking unit 7 is actually used, the storage box 74 discharges silicon carbide granules into the quantity-controlled mechanism 73, the quantity-controlled mechanism 73 controls the blanking quantity of the silicon carbide granules, and the silicon carbide granules are accurately discharged into the packaging barrel 5 through the blanking box 72.

Referring to fig. 12, the quantity control mechanism 73 includes a quantity control box 731 fixedly connected to an inner wall of the material transition box 71 and two second bearing seats 732 symmetrically installed on a surface of one outer sidewall of the material transition box 71, an upper end and a lower end of the quantity control box 731 are both open structures, the open structure at the bottom is closed by a quantity control baffle 736, a supporting shaft 733 is rotatably connected to the inside of the two second bearing seats 732 together, a linking shaft 734 is fixedly welded to an end surface of the quantity control box 731 facing away from the supporting shaft 733, two ends of the linking shaft 734 are fixedly welded to a connecting end of the quantity control baffle 736, a driving plate 735 is fixedly welded to one end of the linking shaft 734, a non-telescopic end of a quantity control cylinder 737 is hinged to one end of the supporting shaft 733, and a telescopic end of the quantity control cylinder 737 is hinged to the driving plate 735.

Accuse volume mechanism 73 is when in actual use, when needing to open accuse volume baffle 736, and control accuse volume cylinder 737 extension, and then promote drive plate 735 clockwise turning, drives linkage axostylus axostyle 734 and rotate in step, and because the both ends of linkage axostylus axostyle 734 are in the same place with the fixed welding of the link of accuse volume baffle 736, consequently accuse volume baffle 736 can use linkage axostylus axostyle 734 as rotation center, rotates to realize the unloading, in the same way, also can realize closing.

Referring to fig. 13, the tub cover supplying unit 8 includes a tub cover discharging barrel 81 penetrating through the inside of the carrier plate 63, a fixed connection structure is formed between the tub cover discharging barrel 81 and the carrier plate 63 through a flange 82, a material taking through groove 83 is formed on a side wall of the bottom of the tub cover discharging barrel 81, a plurality of tub covers 84 are stacked inside the tub cover discharging barrel 81, and the size of the material taking through groove 83 is larger than that of the tub covers 84.

When the barrel cover supply unit 8 is actually used, a worker needs to put a large number of barrel covers 84 into the barrel cover discharging barrel 81 in advance, after the barrel cover 84 at the bottommost layer is taken away by the barrel cover transition mechanism 67, the previous barrel cover 84 can replace the barrel cover 84 at the bottommost layer under the action of gravity to wait for taking away, and after the barrel cover 84 is used up, the barrel cover discharging barrel 81 can be made of a transparent material of glass fiber reinforced plastics, so that the worker needs to supplement the barrel cover in time.

Referring to fig. 14, after the sealing process, the silicon carbide particle packaging barrel 5 includes a barrel body 51, a barrel cover 52 and a packaging tape 53, wherein the barrel body 51 and the barrel cover 52 are matched in size, and a layer of packaging tape 53 is adhered to the outer side of the joint of the barrel body 51 and the barrel cover 52 to form a connecting structure therebetween.

When the silicon carbide particle packaging barrel 5 is actually used, after the barrel body 51 is covered with the barrel cover 52, the sealing is not tight, and moist air can enter, so that a layer of packaging tape 53 needs to be adhered to the outer part of the joint of the silicon carbide particle packaging barrel and the barrel body to achieve the sealing effect and ensure that the silicon carbide particles in the barrel are not easy to deteriorate.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.