阅读说明：本技术 一种全自动一体化无线无源智能自动节成套设备及方法 (Full-automatic integrated wireless passive intelligent automatic complete equipment and method ) 是由 庄筱凤 董新锐 李春柱 于 2020-05-09 设计创作，主要内容包括：本发明公开了一种全自动一体化无线无源智能自动节成套设备及方法,应用在智能化工业生产中高压成型行业,建筑行业中的水平支护和垂直顶升领域,高载荷加力实验等一些领域。设备包括：筒体,外壳前端安装法兰,活塞保护罩,固定螺栓螺母组件,外壳后端安装法兰,活塞式油缸,油缸止退垫板,万向推顶板,备用出油口,备用进油口,集成液压动力单元,控制模块,数据采集无线传输模块,系统电池,液压油箱,位移传感器,压力传感器。本发明不需要外接电源和液压动力站,设备操控可通过自带的控制模块或者远程云端平台,从而实现对设备的远程控制和数据采集及监控,彻底实现无线无源的控制。(The invention discloses a full-automatic integrated wireless passive intelligent automatic section complete equipment and a method, which are applied to the fields of horizontal support and vertical jacking in the intelligent industrial production, horizontal support and vertical jacking in the building industry, high-load stress application experiments and the like. The apparatus comprises: the hydraulic oil cylinder comprises a cylinder body, a mounting flange at the front end of a shell, a piston protection cover, a fixing bolt and nut assembly, a mounting flange at the rear end of the shell, a piston type oil cylinder, an oil cylinder stopping base plate, a universal ejector plate, a standby oil outlet, a standby oil inlet, an integrated hydraulic power unit, a control module, a data acquisition wireless transmission module, a system battery, a hydraulic oil tank, a displacement sensor and a pressure sensor. According to the invention, an external power supply and a hydraulic power station are not needed, and the equipment control can be realized through a self-contained control module or a remote cloud platform, so that the remote control and data acquisition and monitoring of the equipment are realized, and the wireless passive control is thoroughly realized.)

1. A full-automatic integrated wireless passive intelligent automatic complete equipment and a method thereof, in the fields of horizontal support and vertical jacking in the fields of high-pressure forming industry, building industry and high-load stress application experiment in intelligent industrial production, the equipment comprises: the cylinder is used for realizing the sealing protection of the intelligent automatic joint; the piston type oil cylinder is used for providing linear motion and axial force output of large load; the front end of the shell is provided with a mounting flange for connecting the intelligent automatic joint with external equipment; the piston protection cover is used for protecting the surface of the extended piston rod; the fixed bolt and nut assembly is used for fixing the intelligent automatic joint and the external equipment; the rear end of the shell is provided with a mounting flange for connecting the intelligent automatic joint with external equipment; the oil cylinder stopping pad is used for preventing the oil cylinder from automatically retracting after the oil cylinder fails during loading; the universal ejector plate is used for providing vertical axial force when the oil cylinder receives eccentric load; the standby oil outlet is used for connecting other hydraulic power units for operation after the self-integrated hydraulic power unit fails; the standby oil return port is used for being externally connected with other hydraulic power units for operation after the self-integrated hydraulic power unit fails; the integrated hydraulic power unit is used for realizing a unit for controlling the movement direction, flow and pressure of the hydraulic oil steel; the control module is used for storing the input and output control of a prefabricated control program on the system and providing a data storage function; the data acquisition wireless transmission module is used for wirelessly receiving data and wirelessly transmitting the data; the oil tank is used for providing a hydraulic oil medium with the functions of energy transfer, abrasion resistance, system lubrication, corrosion resistance, rust resistance, cooling and the like for the oil cylinder; the battery module is used for providing power supply support for the whole wireless passive hydraulic oil cylinder power station complete equipment; the displacement sensor is used for measuring and feeding back displacement data; a pressure sensor for measuring and feeding back pressure data; the power supply management module is used for carrying out power supply management on each module, and the outer end of the power supply management module is connected with a power supply interface; the displacement display module is used for displaying the measured displacement data; and the pressure display module is used for displaying the measured pressure data.

2. The full-automatic integrated wireless passive intelligent automatic complete equipment set according to claim 1, characterized in that: the intelligent automatic joint is designed in a fully integrated mode without an external power supply and an external hydraulic power station, and can be operated and controlled by a control module, a data acquisition wireless transmission module or a manual operation button to realize the advancing, retreating, pressurizing and pressure relief of the hydraulic oil cylinder, wherein the pressure can be set and adjusted within a range.

3. The full-automatic integrated wireless passive intelligent automatic complete equipment set according to claim 1, characterized in that: the barrel, flange face before the shell, the flange face behind the shell, interconnect forms inclosed cavity between the safety cover, can protect inside original paper, and the shape of shell is not limited. The form of the outer shell is not limited to a cylinder, and can be designed to be square, rectangular or special according to the specific practical situation.

4. The full-automatic integrated wireless passive intelligent automatic complete equipment set according to claim 1, characterized in that: the pressure sensor and the displacement sensor can acquire real-time load pressure data of the hydraulic oil cylinder and data of displacement of the hydraulic oil cylinder, the displacement display displays the real-time pressure data and the displacement data on the display screen through the pressure display, and related data are transmitted to the remote cloud platform through the data acquisition wireless transmission module.

5. The full-automatic integrated wireless passive intelligent automatic complete equipment set according to claim 1, characterized in that: a pipeless design is adopted between the hydraulic oil cylinder and the integrated power unit to form a closed hydraulic system and a highly integrated hydraulic system.

6. The full-automatic integrated wireless passive intelligent automatic complete equipment set according to claim 1, characterized in that: the intelligent automatic joint can be connected with external equipment in parallel and perpendicular connection, and meets the connection forms of various modes.

7. The full-automatic integrated wireless passive intelligent automatic complete equipment set according to claim 1, characterized in that: the equipment can realize ad hoc network connection with other equipment, realize multipoint data acquisition and wireless communication control, can operate independently and can also realize cooperative work of a plurality of pieces of equipment, and realize multi-station ad hoc network operation control.

8. The full-automatic integrated wireless passive intelligent automatic complete equipment set according to claim 1, characterized in that: the control module comprises a GPS positioning module, a power switch with a lamp, a battery module, a charging port and an external power interface.

Technical Field

The invention relates to the fields of horizontal support and vertical jacking in the fields of intelligent industrial production, high-load stress application experiments, high-pressure molding industry and building industry, and the like, in particular to full-automatic integrated wireless passive intelligent automatic joint complete equipment and a method.

Background

The existing hydraulic oil cylinder complete equipment is operated by needing to be provided with a power line and a hydraulic power station to form the complete equipment, the technical method is old, the oil cylinder and the hydraulic station are mutually independent systems and need to be connected by a pipeline, if construction is carried out in a remote area, auxiliary equipment such as power generation equipment, the power station and the like needs to be provided, the operation cost is high, the operation and maintenance cost is high, and the system integration level is low. The equipment integration is required to be installed on a certain station in the fields of industry, building industry and the like, the equipment integration cannot be used as independent complete equipment to operate, the cost of equipment for a production line needing multi-station single jacking loading is high, the efficiency is low, the equipment utilization rate is low, and pressure data and displacement data cannot be collected and recorded. The degree of informatization is low. The project progress and time cannot be recorded, and abnormal burst problems cannot be recorded. The invention can solve the defects and realize the function of integrated intelligence. The device can be used outdoors and under severe environmental conditions.

Disclosure of Invention

In view of this, the present invention provides a full-automatic integrated wireless passive intelligent automatic energy-saving complete equipment and method, so as to solve the above technical problems.

Firstly, in order to achieve the above object, the present invention provides a full-automatic integrated wireless passive intelligent automatic complete equipment, which comprises:

the cylinder is used for realizing the sealing protection of the intelligent automatic joint;

the piston type oil cylinder is used for providing linear motion and axial force output of large load;

the front end of the shell is provided with a mounting flange for connecting the intelligent automatic joint with external equipment;

the piston protection cover is used for protecting the surface of the extended piston rod;

the fixed bolt and nut assembly is used for fixing the intelligent automatic joint and the external equipment;

the rear end of the shell is provided with a mounting flange for connecting the intelligent automatic joint with external equipment;

the oil cylinder stopping backing plate is used for preventing the oil cylinder from automatically retracting after the oil cylinder fails during loading;

the universal ejector plate is used for providing vertical axial force when the oil cylinder receives eccentric load;

the standby oil outlet is used for connecting other hydraulic power units for operation after the self-integrated hydraulic power unit fails;

the standby oil return port is used for being externally connected with other hydraulic power units for operation after the self-integrated hydraulic power unit fails;

the integrated hydraulic power unit is used for realizing a unit for controlling the movement direction, flow and pressure of the hydraulic oil steel;

the control module is used for storing the input and output control of a prefabricated control program on the system and providing a data storage function;

the data acquisition wireless transmission module is used for wirelessly receiving data and wirelessly transmitting the data;

the oil tank is used for providing a hydraulic oil medium with the functions of energy transfer, abrasion resistance, system lubrication, corrosion resistance, rust resistance, cooling and the like for the oil cylinder;

the battery module is used for providing power supply support for the whole wireless passive hydraulic oil cylinder power station complete equipment;

the displacement sensor is used for measuring and feeding back displacement data;

a pressure sensor for measuring and feeding back pressure data;

the power supply management module is used for carrying out power supply management on each module, and the outer end of the power supply management module is connected with a power supply interface;

the displacement display module is used for displaying the measured displacement data;

the pressure display module is used for displaying the measured pressure data;

full-automatic integrated wireless passive intelligent automatic complete equipment, its characterized in that: the intelligent automatic joint is designed in a wireless and passive mode, an external power supply and an external hydraulic power station are not needed, remote control can be achieved through the control module, the data acquisition module and the wireless transmission module, or the intelligent automatic joint is operated and controlled through a manual operation button on the control module, so that advancing, retreating, pressurizing and pressure relief of the hydraulic oil cylinder are achieved.

Full-automatic integrated wireless passive intelligent automatic complete equipment, its characterized in that: the barrel, flange face before the shell, the flange face behind the shell, interconnect forms inclosed cavity between the safety cover, can protect inside original paper, and the shape of shell is not limited.

The pressure sensor and the displacement sensor can acquire real-time load pressure data of the hydraulic oil cylinder and analog quantity data of displacement of the hydraulic oil cylinder, the load pressure data and the analog quantity data are converted through the integrated power control system and then pass through the pressure displayer, the displacement displayer displays the real-time pressure data and the displacement data on the display screen and transmits the real-time pressure data and the displacement data to the cloud platform through the data transmission module, and the displacement data are transmitted to the cloud platform.

Full-automatic integrated wireless passive intelligent automatic complete equipment, its characterized in that: the hydraulic oil cylinder and the integrated power unit are connected without a pipeline to form a closed hydraulic system and a highly integrated hydraulic system.

Full-automatic integrated wireless passive intelligent automatic complete equipment, its characterized in that: the intelligent automatic joint can be connected with external equipment in parallel and perpendicular connection, and meets the connection forms of various modes.

Full-automatic integrated wireless passive intelligent automatic complete equipment, its characterized in that: the invention can realize the ad hoc network connection with other equipment, realize the multipoint data acquisition and the wireless communication control, can operate alone or the cooperative work of a plurality of equipment, and realize the multi-station ad hoc network operation control.

Full-automatic integrated wireless passive intelligent automatic complete equipment, its characterized in that: the control module comprises a GPS positioning module, a power switch with a lamp, a battery module, a charging port and an external power interface.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.

FIG. 1 is a schematic diagram of an external configuration of a fully automatic integrated wireless passive intelligent automatic section kit in an exemplary embodiment;

FIG. 2 is a schematic diagram of an internal structure of a fully automatic integrated wireless passive intelligent automatic section kit in an embodiment;

FIG. 3 is a block diagram of a system for a fully automated integrated wireless passive intelligent automation suite of devices in an exemplary embodiment;

in the drawings, the components represented by the respective reference numerals are listed below:

1-intelligent automatic joint, 11-shell front end flange, 12-piston protection cover, 13-fixed bolt and nut assembly, 14-cylinder, 15-shell rear end flange, 2-piston type oil cylinder, 21-oil cylinder retaining cushion plate, 22-universal ejector plate, 23-spare oil outlet, 24-spare oil inlet, 3-integrated hydraulic power unit, 31-control unit, 32-data acquisition wireless transmission module, 33-system battery, 34-hydraulic oil tank, 41-displacement sensor and 42-pressure sensor

Detailed Description

In order that those skilled in the art will better understand the scheme of the present invention, the following detailed description of the present invention is provided in conjunction with the accompanying drawings and the specific embodiments, it is to be understood that the specific embodiments described herein are merely illustrative of the present invention and are not intended to limit the present invention.

The embodiment provides a full-automatic integrated wireless passive intelligent automatic complete equipment.

1. The full-automatic integrated wireless passive intelligent automatic joint (1) can be fixedly connected with a shell front end flange (11) according to use requirements on an application site, and can also be fixedly connected with a shell rear flange (15).

2. After the device is fixed at a certain station or a test bed, the device is firmly locked and fixed through a fixing bolt and nut assembly (13).

3. The piston type oil cylinder (2) is controlled by the control unit (31) to realize the forward movement, backward pressurization and pressure relief control of the oil cylinder.

4. The control unit (31) starts the integrated hydraulic power unit (3) according to a preset program, when the piston type oil cylinder (2) is operated, the displacement sensor (41) can monitor displacement data of the oil cylinder, signals can be fed back to the control unit (31), the control unit (31) can feed back the displacement data to the displacement display module, or the displacement data are transmitted to a cloud platform or a host device through the data acquisition wireless transmission module (32).

5. Piston cylinder connects (2) to touch on the loaded thing back, and the oil pressure begins to change and detects the signal through pressure sensor (42) and carry out pressure feedback to the control unit (31), and the control unit (31) can be with displacement data feedback to displacement display module on, perhaps through data acquisition wireless transmission module (32) to high in the clouds platform or host computer equipment.

6. When the pressure reaches a set value, the pressure sensor (42) detects a signal and feeds the signal back to the control unit (31), and the control unit (31) carries out stop instruction on the integrated hydraulic power unit (3) according to a preset program to carry out pressure maintaining operation. At this time, the pressure sensor (42) detects a signal and always performs pressure feedback to the control module (31).

7. When the system pressure rises or falls, the pressure sensor (42) detects signal pressure and feeds back the signal pressure to the control module (31), and the control module (31) starts the integrated hydraulic power unit (3) to perform pressure relief or pressure supplement according to a preset program.

8. When the piston type oil cylinder (2) runs, the protective cover (12) can be driven to advance and retreat and always follow the piston rod of the protective oil cylinder, and the piston rod cannot be polluted or damaged even under severe environment.

9. Displacement sensor (41) and pressure sensor (42) feed back monitoring signal to control module (31) in piston hydro-cylinder (2) loading process, and control module (31) is behind data processing through data acquisition wireless transmission module (32) to high in the clouds platform or host computer equipment.

10. After the work is finished, the control module (31) starts the integrated hydraulic power unit (3) according to a preset program to operate the piston type oil cylinder to retract (2), and the piston type oil cylinder returns to the original position through the feedback of the displacement sensor (41).