阅读说明：本技术 一种杆形刀具的包装设备 (Packaging equipment of bar-shaped cutter ) 是由 余春晖 万霞 于 2020-07-28 设计创作，主要内容包括：本发明公开了一种杆形刀具的包装设备,包括机架、刀盘、转盘、盒体输送模组、刀盘移动模组、刀具夹取模组、上盖安装模组和成品抓取模组,转盘安装在机架上,包括盘体、盘体驱动机构和分散地安装在盘体边沿部位的多个盒体夹具；盒体输送模组将盒体输送到盒体夹具中,由盒体夹具夹紧；转盘将夹紧的盒体转到刀具夹取模组附近时,刀具夹取模组从刀盘上夹取刀具,将刀具插入到盒体中；转盘将插好刀具的盒体转到上盖安装模组附近时,上盖安装模组将上盖扣合到盒体上；转盘将刀盒转到刀具夹取模组附近时,盒体夹具松开,成品抓取模组将扣合的刀盒从盒体夹具中取出。本发明对杆形刀具进行自动化装配,可以节省劳力,生产效率高,包装成本低。(The invention discloses packaging equipment for rod-shaped cutters, which comprises a rack, a cutter head, a rotary table, a box body conveying module, a cutter head moving module, a cutter clamping module, an upper cover mounting module and a finished product grabbing module, wherein the rotary table is mounted on the rack and comprises a disk body, a disk body driving mechanism and a plurality of box body clamps which are dispersedly mounted at the edge part of the disk body; the box body conveying module conveys the box body into the box body clamp and the box body clamp clamps the box body; when the turnplate rotates the clamped box body to the position near the cutter clamping module, the cutter clamping module clamps the cutter from the cutter head, and the cutter is inserted into the box body; when the box body inserted with the cutter is rotated to the position near the upper cover mounting module by the turntable, the upper cover mounting module buckles the upper cover onto the box body; when the turntable rotates the tool box to the position near the tool clamping module, the box body clamp is loosened, and the finished product grabbing module takes out the buckled tool box from the box body clamp. The invention can automatically assemble the rod-shaped cutter, can save labor, and has high production efficiency and low packaging cost.)

1. The packaging equipment for the rod-shaped cutter comprises a rack and a cutter head for bearing the rod-shaped cutter, and is characterized by comprising a turntable, a box body conveying module, a cutter head moving module, a cutter clamping module, an upper cover mounting module and a finished product grabbing module, wherein the turntable is mounted on the rack and comprises a box body, a box body driving mechanism and a plurality of box body clamps which are dispersedly mounted at the edge part of the box body; the box body conveying module, the cutter head moving module, the cutter clamping module, the upper cover mounting module and the finished product grabbing module are respectively mounted on the rack; the box body conveying module conveys the box body into the box body clamp, the box body clamp clamps the box body, and the opening of the box body is upward; when the turnplate rotates the clamped box body to the position near the cutter clamping module, the cutter clamping module clamps the cutter from the cutter head carried by the cutter head moving module, and the cutter is inserted into the box body to be provided with the cutter; when the box body inserted with the cutter is rotated to the position near the upper cover mounting module by the turntable, the upper cover mounting module buckles the conveyed upper cover on the box body; when the rotary table rotates the buckled knife box to the position near the knife clamping module, the box body clamp is loosened, and the finished product grabbing module takes out the buckled knife box from the box body clamp.

2. The packaging apparatus for the rod-shaped tools according to claim 1, wherein the box conveying module comprises a box vibrating tray, a box conveying channel led out from the box vibrating tray, a column, a box pushing cylinder and a box pushing block, the edge of the tray body comprises radial bosses corresponding to the number of box clamps, the box clamps comprise box clamping cylinders and box bearing holes located at the tops of the radial bosses, each box bearing hole comprises an opening facing radially outwards along the tray body and an opening facing tangentially to the side of the boss, the cylinder body of each box clamping cylinder is fixed on the side of the radial boss, and the piston rod of each box clamping cylinder is inserted into the opening on the side of the boss; the bottom of the upright post is fixed on the frame, the top surface of the upright post comprises a box body chute, the height of the bottom surface of the box body chute is equal to the height of the bottom surface of the box body bearing hole, the box body chute is arranged along the radial direction of the disk body, and when the box body conveying module conveys the box body to the box body clamp, the outlet at the front end of the box body chute is aligned with the radially outward opening of the box body bearing hole along the disk body; the box body pushes the cylinder body of the air cylinder to be fixed at the top of the upright post and arranged along the radial direction of the disc body; the box body push block is fixed at the front end of a piston rod of the box body pushing cylinder and arranged at the rear part of the box body sliding groove, and an outlet of the box body conveying channel faces downwards to the front part of the box body sliding groove.

3. The apparatus for packaging the rod-shaped tools according to claim 1, comprising a tool edge detection module, which is installed on the frame and disposed between the cutter head and the tray body; the cutter edge detection module comprises an optical outer diameter measuring instrument and a cutter rotating mechanism, and the cutter rotating mechanism is arranged between a transmitter and a receiver of the optical outer diameter measuring instrument; the cutter clamping module comprises a first straight line module, a first clamping hand and a second clamping hand, the first straight line module is horizontally fixed on the rack through a first supporting leg, and the first clamping hand and the second clamping hand are separately installed on a sliding block of the first straight line module along the axial direction of the first straight line module; the first clamping hand clamps the cutter from the cutter head and transfers the cutter to the cutter rotating mechanism of the cutter edge detection module for detection; and the second clamping hand clamps the cutter from the cutter rotating mechanism, transfers the cutter to the upper part of the box body to be provided with the cutter and inserts the cutter into the box body to be provided with the cutter.

4. The packaging equipment for the rod-shaped tools according to claim 3, wherein the tool rotating mechanism comprises a supporting seat, a pressing cylinder, a first cylinder seat, a pressing rubber wheel and a rubber wheel motor, the supporting seat and the first cylinder seat are respectively fixed on the frame, the upper part of the supporting seat comprises a vertically arranged tool insertion hole, the bottom of the tool insertion hole comprises a supporting plate at the bottom end of the tool, the supporting seat comprises a groove on the side surface of the tool insertion hole, the groove can be used for the pressing rubber wheel to enter, and the groove is communicated with the middle part of the tool insertion hole; the pressing cylinder is fixed on the upper part of the first cylinder seat, the piston rod faces the groove, the rubber wheel motor is vertically fixed at the front end of the piston rod of the pressing cylinder, and the pressing rubber wheel is fixed at the upper end of a motor shaft of the rubber wheel motor; the cutter edge detection module comprises a lifting mechanism, and the lifting mechanism is arranged on the rack; the optical outer diameter measuring instrument is horizontally arranged on the lifting mechanism and is positioned above the supporting seat; the first clamping jaw comprises a first lifting cylinder, a first transverse cylinder and a first pneumatic clamping jaw, a cylinder body of the first lifting cylinder is fixed on a sliding block of the first linear module, the cylinder body of the first transverse cylinder is horizontally fixed at the lower end of a piston rod of the first lifting cylinder, and the first pneumatic clamping jaw is vertically fixed at the front end of the piston rod of the first transverse cylinder; the second clamping jaw comprises a second lifting cylinder and a second pneumatic clamping jaw, the cylinder body of the second lifting cylinder is fixed on the sliding block of the first linear module, and the second pneumatic clamping jaw is vertically fixed at the lower end of the piston rod of the second lifting cylinder; the cutter head moving module comprises a second linear module which is fixed on the rack, and the axis of the second linear module is orthogonal to the axis of the first linear module; the cutter head is placed on the sliding block of the second linear module, cutters on the cutter head are arranged in a matrix mode, and an included angle between the axis of the first transverse cylinder and the row or column of the matrix is 45 degrees.

5. The packaging apparatus for the rod-shaped tools according to claim 1, wherein the upper cover mounting module comprises an upper cover vibrating tray, an upper cover conveying channel led out from the upper cover vibrating tray, an upper cover receiving mechanism and an upper cover mounting mechanism, the upper cover receiving mechanism comprises a second transverse cylinder, a second cylinder seat, an upper cover conveying channel stop block, a third lifting cylinder and an upper cover receiving block; the cylinder body of the second transverse cylinder is fixed on the rack through a second cylinder seat, the upper cover conveying channel stop block and the cylinder body of the third lifting cylinder are fixed at the front end of the piston rod of the second transverse cylinder, and the upper cover bearing block is fixed at the top end of the piston rod of the third lifting cylinder; when the piston rod of the second transverse cylinder retracts, the bearing hole of the upper cover bearing block is positioned right below the outlet of the upper cover conveying channel, and when the piston rod of the second transverse cylinder extends out, the upper end of the upper cover conveying channel stop block blocks the outlet of the upper cover conveying channel; the upper cover mounting mechanism comprises a first support, a third transverse cylinder, a fourth lifting cylinder and a third pneumatic clamping jaw, the first support is fixed on the rack, a cylinder body of the third transverse cylinder is fixed on the upper portion of the first support, a cylinder body of the fourth lifting cylinder is fixed at the front end of a piston rod of the third transverse cylinder, and the third pneumatic clamping jaw is fixed at the lower end of the piston rod of the fourth lifting cylinder; when a piston rod of the second transverse cylinder retracts, a bearing hole of the upper cover bearing block is positioned right below an outlet of the upper cover conveying channel, an upper cover opening in the upper cover conveying channel falls into the bearing hole of the upper cover bearing block downwards, when the piston rod of the second transverse cylinder extends out, the upper end of a stop block of the upper cover conveying channel blocks the outlet of the upper cover conveying channel, and the upper cover bearing block and the borne upper cover move right below the third pneumatic clamping jaw; a piston rod of the third lifting cylinder extends out to drive the upper cover bearing block to ascend, and the upper part of the upper cover enters the clamping jaw of the third pneumatic clamping jaw; after the upper cover is clamped by the third pneumatic clamping jaw, a piston rod of the third lifting cylinder drives the upper cover bearing block to retract; a piston rod of the third transverse cylinder extends out, and the third pneumatic clamping jaw drives the upper cover to transversely move to the position above the box body in which the cutter is inserted; the piston rod of the fourth lifting cylinder extends out, and the upper cover is downwards buckled on the box body.

6. The packaging apparatus for the rod-shaped tools according to claim 1, wherein the finished product grabbing module comprises a third linear module, a fifth lifting cylinder, a rotary air claw, a code sprayer and a finished product slide way, the third linear module is horizontally fixed on the frame through a second support leg, and a cylinder body of the fifth lifting cylinder is vertically fixed at the front part of a third linear module slide block; the cylinder body of the rotary air claw is fixed at the lower end of the piston rod of the fifth lifting air cylinder, the rotary axis is horizontally arranged, and the air claw faces downwards; the code spraying device is fixed on the rack through a second support and is arranged in front of the rotary air claw, and a spray head of the code spraying device faces the rear; the third linear module drives the rotary air claw to move to the position above the buckled knife box, a piston rod of the fifth lifting cylinder extends downwards, and the air claw of the rotary air claw clamps an upper cover of the knife box; a piston rod of the fifth lifting cylinder retracts, and the knife box is separated from the box body clamp; the rotary air claw clamps the cutter box and rotates 90 degrees, the sliding block of the third linear module drives the rotary air claw and the cutter box to move to the front of a spray head of a code spraying device, and the code spraying device sprays product codes to the cutter box; after code spraying, the rotating gas claw clamps the cutter box to rotate by 90 degrees, the sliding block of the third linear module drives the rotating gas claw and the cutter box to move to the upper part of the finished product slideway, the gas claw of the rotating gas claw is opened, and the cutter box falls into the finished product slideway.

7. The packaging equipment for the rod-shaped cutters as claimed in claim 1, which comprises a box body clamping detection module, a cutter in-place installation detection module and a finished product detection module, wherein the box body clamping detection module, the cutter in-place installation detection module and the finished product detection module are respectively installed on a rack; after the box body clamp clamps the box body, when the rotating disc rotates the clamped box body to be close to the box body clamping detection module, the box body clamping detection module detects whether the box body is clamped in place or not; after the cutter clamping module inserts the cutter into the box body, when the turntable rotates the box body inserted with the cutter to the position near the cutter in-place installation detection module, the cutter in-place installation detection module detects whether the cutter is installed in place in the box body; after the upper cover installation module buckles the upper cover to the box body, when the box body with the inserted cutter is rotated to the position near the finished product detection module by the rotary plate, the finished product detection module detects whether the upper cover is buckled in place or not.

8. The apparatus for packaging rod-shaped tools according to claim 7, wherein the driving mechanism of the disc body is an 8-position electric indexing disc fixed on the frame, and the disc body is mounted on the surface of the sub-electric indexing disc; the number of the box body clamps is 8, and the 8 box body clamps are uniformly distributed along the circumferential direction of the plate body; the 8 box body clamps correspond to seven entity stations and a vacant station, and the seven entity stations are sequentially a box body clamping station, a box body clamping detection station, a cutter inserting box body station, a cutter mounting position detection station, an upper cover buckling station, a finished product detection station and a finished product grabbing station in the clockwise direction of the overlooking of the plate body.

9. The packaging apparatus for the rod-shaped cutters as claimed in claim 7, wherein the box clamping detection module comprises a first diffuse reflection photoelectric sensor, the first mounting bracket and the lower portion of the first mounting bracket are fixed on the frame, the first diffuse reflection photoelectric sensor is fixed on the upper portion of the first mounting bracket in a height-adjustable manner, and faces the box which is driven by the disk body to the box detection position after clamping is completed, and the height of the first diffuse reflection photoelectric sensor corresponds to the height of the upper edge of the box; the tool in-place installation detection module comprises a backlight source, a digital camera, a camera lifting mechanism and a backlight source lifting mechanism, wherein the backlight source is installed on the rack through the backlight source lifting mechanism, and the digital camera is installed on the rack through the camera lifting mechanism; after the cutter clamping module inserts the cutter into the box body, the cutter is driven to the in-place detection position by the disk body; in the tool in-place detection position, the backlight source is arranged behind the tool, the digital camera is arranged in front of the tool, and the two are arranged in opposite directions; the finished product detection module comprises a second diffuse reflection photoelectric sensor, the lower parts of a second mounting support and a second mounting support are fixed on the rack, the second diffuse reflection photoelectric sensor can be fixed on the upper part of the second mounting support in a height-adjustable mode, the knife box is driven to a knife box detection position by the disk body after the upper cover is buckled, and the height of the first diffuse reflection photoelectric sensor corresponds to the height of the top of the upper cover.

[ technical field ]

The invention relates to a packaging device, in particular to a packaging device for a rod-shaped cutter.

[ background art ]

The finished product of bar-shaped cutter package mainly used makes things convenient for the sale and the transportation of cutter, and the finished product of bar-shaped cutter package includes the sword box and installs the cutter in the sword box, and the sword box includes upper cover and box body, opens the upper cover, just can conveniently take out the cutter from the box body and use. The annual demand of the rod-shaped cutter is very high, but the packaging work of the rod-shaped cutter still adopts the traditional manual assembly, the automatic equipment for assembling the rod-shaped cutter is not available in the industry, the production efficiency of the manual packaging cutter is low, a large amount of manpower is consumed, and the packaging cost is high.

[ summary of the invention ]

The technical problem to be solved by the invention is to provide a packaging device for a rod-shaped cutter, so as to improve the production efficiency of packaging the rod-shaped cutter and reduce the packaging cost.

In order to solve the technical problem, the technical scheme adopted by the invention is that the packaging equipment for the rod-shaped cutter comprises a rack, a cutter head for bearing the rod-shaped cutter, a rotary table, a box body conveying module, a cutter head moving module, a cutter clamping module, an upper cover mounting module and a finished product grabbing module, wherein the rotary table is mounted on the rack and comprises a disk body, a disk body driving mechanism and a plurality of box body clamps which are dispersedly mounted at the edge part of the disk body; the box body conveying module, the cutter head moving module, the cutter clamping module, the upper cover mounting module and the finished product grabbing module are respectively mounted on the rack; the box body conveying module conveys the box body into the box body clamp, the box body clamp clamps the box body, and the opening of the box body is upward; when the turnplate rotates the clamped box body to the position near the cutter clamping module, the cutter clamping module clamps the cutter from the cutter head carried by the cutter head moving module, and the cutter is inserted into the box body to be provided with the cutter; when the box body inserted with the cutter is rotated to the position near the upper cover mounting module by the turntable, the upper cover mounting module buckles the conveyed upper cover on the box body; when the rotary table rotates the buckled knife box to the position near the knife clamping module, the box body clamp is loosened, and the finished product grabbing module takes out the buckled knife box from the box body clamp.

The packaging equipment for the rod-shaped cutter comprises a box body vibration disk, a box body conveying channel led out from the box body vibration disk, a stand column, a box body propulsion cylinder and a box body push block, wherein the edge part of a box body comprises radial bosses corresponding to the number of box body clamps, the box body clamps comprise a box body clamping cylinder and a box body bearing hole positioned at the top of the radial bosses, the box body bearing hole comprises an opening which is outward along the radial direction of the box body and an opening which is tangential along the box body and leads to the side surfaces of the bosses, the cylinder body of the box body clamping cylinder is fixed on the side surfaces of the radial bosses, and a piston rod of the box body clamping cylinder is inserted into the openings on; the bottom of the upright post is fixed on the frame, the top surface of the upright post comprises a box body chute, the height of the bottom surface of the box body chute is equal to the height of the bottom surface of the box body bearing hole, the box body chute is arranged along the radial direction of the disk body, and when the box body conveying module conveys the box body to the box body clamp, the outlet at the front end of the box body chute is aligned with the radially outward opening of the box body bearing hole along the disk body; the box body pushes the cylinder body of the air cylinder to be fixed at the top of the upright post and arranged along the radial direction of the disc body; the box body push block is fixed at the front end of a piston rod of the box body pushing cylinder and arranged at the rear part of the box body sliding groove, and an outlet of the box body conveying channel faces downwards to the front part of the box body sliding groove.

The packaging equipment for the rod-shaped cutters comprises a cutter edge detection module, wherein the cutter edge detection module is arranged on the rack and is arranged between the cutter head and the cutter body; the cutter edge detection module comprises an optical outer diameter measuring instrument and a cutter rotating mechanism, and the cutter rotating mechanism is arranged between a transmitter and a receiver of the optical outer diameter measuring instrument; the cutter clamping module comprises a first straight line module, a first clamping hand and a second clamping hand, the first straight line module is horizontally fixed on the rack through a first supporting leg, and the first clamping hand and the second clamping hand are separately installed on a sliding block of the first straight line module along the axial direction of the first straight line module; the first clamping hand clamps the cutter from the cutter head and transfers the cutter to the cutter rotating mechanism of the cutter edge detection module for detection; and the second clamping hand clamps the cutter from the cutter rotating mechanism, transfers the cutter to the upper part of the box body to be provided with the cutter and inserts the cutter into the box body to be provided with the cutter.

The cutter rotating mechanism comprises a supporting seat, a pressing air cylinder, a first air cylinder seat, a pressing rubber wheel and a rubber wheel motor, the supporting seat and the first air cylinder seat are respectively fixed on the frame, the upper part of the supporting seat comprises a cutter inserting hole which is vertically arranged, the bottom of the cutter inserting hole comprises a supporting plate at the bottom end of the cutter, the supporting seat comprises a groove which can be used for the pressing rubber wheel to enter in the side surface of the cutter inserting hole, and the groove is communicated with the middle part of the cutter inserting hole; the pressing cylinder is fixed on the upper part of the first cylinder seat, the piston rod faces the groove, the rubber wheel motor is vertically fixed at the front end of the piston rod of the pressing cylinder, and the pressing rubber wheel is fixed at the upper end of a motor shaft of the rubber wheel motor; the cutter edge detection module comprises a lifting mechanism, and the lifting mechanism is arranged on the rack; the optical outer diameter measuring instrument is horizontally arranged on the lifting mechanism and is positioned above the supporting seat; the first clamping jaw comprises a first lifting cylinder, a first transverse cylinder and a first pneumatic clamping jaw, a cylinder body of the first lifting cylinder is fixed on a sliding block of the first linear module, the cylinder body of the first transverse cylinder is horizontally fixed at the lower end of a piston rod of the first lifting cylinder, and the first pneumatic clamping jaw is vertically fixed at the front end of the piston rod of the first transverse cylinder; the second clamping jaw comprises a second lifting cylinder and a second pneumatic clamping jaw, the cylinder body of the second lifting cylinder is fixed on the sliding block of the first linear module, and the second pneumatic clamping jaw is vertically fixed at the lower end of the piston rod of the second lifting cylinder; the cutter head moving module comprises a second linear module which is fixed on the rack, and the axis of the second linear module is orthogonal to the axis of the first linear module; the cutter head is placed on the sliding block of the second linear module, cutters on the cutter head are arranged in a matrix mode, and an included angle between the axis of the first transverse cylinder and the row or column of the matrix is 45 degrees.

The upper cover mounting module comprises an upper cover vibrating disk, an upper cover conveying channel led out from the upper cover vibrating disk, an upper cover bearing mechanism and an upper cover mounting mechanism, wherein the upper cover bearing mechanism comprises a second transverse cylinder, a second cylinder seat, an upper cover conveying channel stop block, a third lifting cylinder and an upper cover bearing block; the cylinder body of the second transverse cylinder is fixed on the rack through a second cylinder seat, the upper cover conveying channel stop block and the cylinder body of the third lifting cylinder are fixed at the front end of the piston rod of the second transverse cylinder, and the upper cover bearing block is fixed at the top end of the piston rod of the third lifting cylinder; when the piston rod of the second transverse cylinder retracts, the bearing hole of the upper cover bearing block is positioned right below the outlet of the upper cover conveying channel, and when the piston rod of the second transverse cylinder extends out, the upper end of the upper cover conveying channel stop block blocks the outlet of the upper cover conveying channel; the upper cover mounting mechanism comprises a first support, a third transverse cylinder, a fourth lifting cylinder and a third pneumatic clamping jaw, the first support is fixed on the rack, a cylinder body of the third transverse cylinder is fixed on the upper portion of the first support, a cylinder body of the fourth lifting cylinder is fixed at the front end of a piston rod of the third transverse cylinder, and the third pneumatic clamping jaw is fixed at the lower end of the piston rod of the fourth lifting cylinder; when a piston rod of the second transverse cylinder retracts, a bearing hole of the upper cover bearing block is positioned right below an outlet of the upper cover conveying channel, an upper cover opening in the upper cover conveying channel falls into the bearing hole of the upper cover bearing block downwards, when the piston rod of the second transverse cylinder extends out, the upper end of a stop block of the upper cover conveying channel blocks the outlet of the upper cover conveying channel, and the upper cover bearing block and the borne upper cover move right below the third pneumatic clamping jaw; a piston rod of the third lifting cylinder extends out to drive the upper cover bearing block to ascend, and the upper part of the upper cover enters the clamping jaw of the third pneumatic clamping jaw; after the upper cover is clamped by the third pneumatic clamping jaw, a piston rod of the third lifting cylinder drives the upper cover bearing block to retract; a piston rod of the third transverse cylinder extends out, and the third pneumatic clamping jaw drives the upper cover to transversely move to the position above the box body in which the cutter is inserted; the piston rod of the fourth lifting cylinder extends out, and the upper cover is downwards buckled on the box body.

According to the packaging equipment for the rod-shaped tools, the finished product grabbing module comprises a third linear module, a fifth lifting cylinder, a rotary air claw, a code spraying device and a finished product slideway, the third linear module is horizontally fixed on the rack through a second supporting leg, and a cylinder body of the fifth lifting cylinder is vertically fixed at the front part of a third linear module sliding block; the cylinder body of the rotary air claw is fixed at the lower end of the piston rod of the fifth lifting air cylinder, the rotary axis is horizontally arranged, and the air claw faces downwards; the code spraying device is fixed on the rack through a second support and is arranged in front of the rotary air claw, and a spray head of the code spraying device faces the rear; the third linear module drives the rotary air claw to move to the position above the buckled knife box, a piston rod of the fifth lifting cylinder extends downwards, and the air claw of the rotary air claw clamps an upper cover of the knife box; a piston rod of the fifth lifting cylinder retracts, and the knife box is separated from the box body clamp; the rotary air claw clamps the cutter box and rotates 90 degrees, the sliding block of the third linear module drives the rotary air claw and the cutter box to move to the front of a spray head of a code spraying device, and the code spraying device sprays product codes to the cutter box; after code spraying, the rotating gas claw clamps the cutter box to rotate by 90 degrees, the sliding block of the third linear module drives the rotating gas claw and the cutter box to move to the upper part of the finished product slideway, the gas claw of the rotating gas claw is opened, and the cutter box falls into the finished product slideway.

The packaging equipment for the rod-shaped cutters comprises a box body clamping detection module, a cutter in-place installation detection module and a finished product detection module, wherein the box body clamping detection module, the cutter in-place installation detection module and the finished product detection module are respectively installed on a rack; after the box body clamp clamps the box body, when the rotating disc rotates the clamped box body to be close to the box body clamping detection module, the box body clamping detection module detects whether the box body is clamped in place or not; after the cutter clamping module inserts the cutter into the box body, when the turntable rotates the box body inserted with the cutter to the position near the cutter in-place installation detection module, the cutter in-place installation detection module detects whether the cutter is installed in place in the box body; after the upper cover installation module buckles the upper cover to the box body, when the box body with the inserted cutter is rotated to the position near the finished product detection module by the rotary plate, the finished product detection module detects whether the upper cover is buckled in place or not.

In the packaging equipment for the rod-shaped cutter, the disk body driving mechanism is an 8-position electric dividing disk which is fixed on the frame, and the disk body is arranged on the disk surface of the electric dividing disk; the number of the box body clamps is 8, and the 8 box body clamps are uniformly distributed along the circumferential direction of the plate body; the 8 box body clamps correspond to seven entity stations and a vacant station, and the seven entity stations are sequentially a box body clamping station, a box body clamping detection station, a cutter inserting box body station, a cutter mounting position detection station, an upper cover buckling station, a finished product detection station and a finished product grabbing station in the clockwise direction of the overlooking of the plate body.

According to the packaging equipment for the rod-shaped cutter, the box body clamping detection module comprises a first diffuse reflection photoelectric sensor, the first mounting bracket and the lower part of the first mounting bracket are fixed on the rack, the first diffuse reflection photoelectric sensor can be fixed on the upper part of the first mounting bracket in a height-adjustable manner, and is driven to a box body detection position by the disk body after clamping is completed, and the height of the first diffuse reflection photoelectric sensor corresponds to the height of the upper edge of the box body; the tool in-place installation detection module comprises a backlight source, a digital camera, a camera lifting mechanism and a backlight source lifting mechanism, wherein the backlight source is installed on the rack through the backlight source lifting mechanism, and the digital camera is installed on the rack through the camera lifting mechanism; after the cutter clamping module inserts the cutter into the box body, the cutter is driven to the in-place detection position by the disk body; in the tool in-place detection position, the backlight source is arranged behind the tool, the digital camera is arranged in front of the tool, and the two are arranged in opposite directions; the finished product detection module comprises a second diffuse reflection photoelectric sensor, the lower parts of a second mounting support and a second mounting support are fixed on the rack, the second diffuse reflection photoelectric sensor can be fixed on the upper part of the second mounting support in a height-adjustable mode, the knife box is driven to a knife box detection position by the disk body after the upper cover is buckled, and the height of the first diffuse reflection photoelectric sensor corresponds to the height of the top of the upper cover.

The invention can automatically assemble the rod-shaped cutter, can save labor, and has high production efficiency and low packaging cost.

[ description of the drawings ]

The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.

Fig. 1 is a front view of a packaging apparatus for a rod-shaped cutter according to an embodiment of the present invention.

Fig. 2 is a top view of a packaging apparatus for rod-shaped cutters according to an embodiment of the present invention.

Fig. 3 is a left side view of a packaging apparatus for a rod-shaped cutter according to an embodiment of the present invention.

Fig. 4 is a right side view of a packaging apparatus for a rod-shaped cutter according to an embodiment of the present invention.

Fig. 5 is a rear view of a packaging apparatus for a rod-shaped cutter according to an embodiment of the present invention.

Fig. 6 is a perspective view of a first perspective view of a packaging apparatus in accordance with an embodiment of the present invention.

Fig. 7 is a perspective view of a second perspective view of a packaging apparatus in accordance with an embodiment of the present invention.

Fig. 8 is a perspective view of a third perspective view of a packaging apparatus in accordance with an embodiment of the present invention.

Fig. 9 is a perspective view of a fourth perspective view of a packaging apparatus in accordance with an embodiment of the present invention.

FIG. 10 is a front view of a cassette according to an embodiment of the invention.

FIG. 11 is a top view of a cassette according to an embodiment of the invention.

Fig. 12 is a sectional view taken along line a in fig. 10.

Fig. 13 is a schematic view of the station arrangement of the packaging equipment of the embodiment of the invention.

FIG. 14 is a perspective view of a cassette transport module and cassette holder according to an embodiment of the present invention.

FIG. 15 is a perspective view of the cassette clamping detection module according to the embodiment of the invention.

Fig. 16 is a front view of a cutter head moving module according to an embodiment of the present invention.

Fig. 17 is a perspective view of a cutter head moving module according to an embodiment of the present invention.

Fig. 18 is a perspective view of the tool clamping module according to the embodiment of the invention.

FIG. 19 is a perspective view of a tool edge detection module according to an embodiment of the present invention.

FIG. 20 is a perspective view of a tool in-position detection module according to an embodiment of the present invention.

Fig. 21 is a perspective view of an upper cover mounting module according to an embodiment of the present invention.

FIG. 22 is a perspective view of a product inspection module according to an embodiment of the invention.

Fig. 23 is a perspective view of a product capture module according to an embodiment of the invention.

Fig. 24 is a perspective view of a turntable according to an embodiment of the present invention.

[ detailed description of the invention ]

As shown in fig. 1 to 24, the bar-shaped tool packaging apparatus according to the embodiment of the present invention includes a rack, a control circuit, and a packaging mechanism, the control circuit includes a PLC controller 07, and the rack includes a platen 01. The packaging mechanism comprises a turntable 02, a box conveying module 10, a box clamping detection module 20, a cutter moving module 30, a cutter clamping module 40, a cutter edge detection module 50, a cutter in-place detection module 60, an upper cover mounting module 70, a finished product detection module 80 and a finished product grabbing module 90.

The turntable 02 is installed on the bedplate 01 and comprises a tray body 021, a tray body driving mechanism and 8 tray body clamps dispersedly installed at the edge part of the tray body 021.

As shown in figure 24, the drive mechanism of the disc body 021 adopts an 8-position electric dividing disc 029 driven by a motor, the electric dividing disc 029 is fixed on the bedplate 01, and the disc body 021 is arranged on the disc surface 0291 which rotates by the electric dividing disc 029. 8 box body anchor clamps are along the circumference equipartition of disk body 021. As shown in fig. 13, the 8 cassette holders correspond to seven entity stations M1 to M7 and an empty station M0, and the seven entity stations are, in order, a cassette clamping station M1, a cassette clamping detection station M2, a cutter insertion cassette station M3, a cutter mounting position detection station M4, an upper cover locking station M5, a finished product detection station M6 and a finished product grasping station M7 in the rotation direction of the tray body 021, i.e., in the clockwise direction in plan view.

The box conveying module 10, the box clamping detection module 20, the cutter head moving module 30, the cutter edge detection module 50, the cutter clamping module 40, the cutter in-place detection module 60, the upper cover installation module 70, the finished product detection module 80 and the finished product grabbing module 90 are respectively installed on the bedplate 01. An impeller 32 carrying the bar-shaped cutters 09 is mounted on the impeller moving module 30.

At box body clamping station M1, box body transport module 10 carries box body 081 to the box body anchor clamps in, and is pressed from both sides by the box body anchor clamps, and the opening of box body 081 is up. After the box body 081 is clamped by the box body clamp, the rotating disc 02 rotates the clamped box body 081 to the box body clamping detection station M2, namely, when the box body clamping detection module 20 is close to, the box body clamping detection module 20 detects whether the box body 081 is clamped in place. When the turntable 02 turns the clamped magazine 081 to the tool insertion magazine station M3, that is, near the tool gripping module 40, the tool gripping module 40 grips the tool 09 from the tool pan 32 carried by the tool pan moving module 30, and inserts the tool 09 into the magazine 081 to which the tool is to be loaded. After the tool clamping module 40 inserts the tool into the magazine 081, the turntable 02 rotates the magazine 081, into which the tool is inserted, to the tool mounting position detection station M4, i.e., when the tool is mounted in the vicinity of the tool mounting position detection module 60, the tool mounting position detection module 60 detects whether the tool is mounted in the magazine 081. When the turntable 02 rotates the magazine 081 with the tool inserted therein to the cover fastening station M5, that is, near the cover mounting module 70, the cover mounting module 70 fastens the conveyed cover 082 to the magazine 081. After the upper cover mounting module 70 fastens the upper cover to the box body 081, the turntable 02 turns the finished knife box 08 to the finished product detection station M6, that is, when the finished product detection module 80 is close to, the finished product detection module 80 detects whether the upper cover 082 of the knife box 08 is fastened in place. After the finished product detection is completed, when the rotary table 02 turns the buckled finished product knife box 08 to be close to the knife clamping module 40, the box clamp is loosened, and the finished product grabbing module 90 takes the finished product knife box 08 out of the box clamp.

As shown in fig. 1, 5 and 14, the cassette conveying module 10 includes a cassette vibration tray 11, a cassette conveying path 12 led out from the cassette vibration tray 11, a column 13, a cassette pushing cylinder 14, and a cassette pushing block 15.

As shown in fig. 13 and 14, the edge of the plate 021 has 8 bosses 022 protruding outward in the radial direction, the cassette holder includes a cassette clamp cylinder (micro direct acting cylinder) 023 and a cassette receiving hole 024 on the top of the boss 022 in the radial direction, the cassette receiving hole 024 includes an opening 025 outward in the radial direction of the plate 021 and an opening 026 tangential to the boss 022 in the plate 021, the cylinder of the cassette clamp cylinder 023 is fixed on the side of the boss 022 in the radial direction by a bracket 027, and the piston rod of the cassette clamp cylinder 023 is inserted into the opening 026 on the side of the boss 022.

The bottom of the upright column 13 is fixed on the bedplate 01, the top surface of the upright column 13 is provided with a box body chute 131, the height of the bottom surface of the box body chute 131 is equal to the height of the bottom surface of a box body bearing hole 024, the box body chute 131 is arranged along the radial direction of the plate body 021, and when the box body conveying module 10 conveys a box body 081 to a box body clamp, the outlet at the front end of the box body chute 131 is aligned with the radial outward opening of the box body bearing hole 024 along the plate body 021. The cylinder body of the box body propulsion cylinder 14 is fixed on the top of the upright post 13 and is arranged along the radial direction of the disc body 021. The box pushing block 15 is fixed at the front end of the piston rod of the box pushing cylinder 14 and is arranged at the rear part of the box sliding chute 131, and the outlet of the box conveying channel 12 faces downwards to the front part of the box sliding chute 131.

At the box body clamping station M1, the box body 081 is screened into a posture with an upward opening and a downward bottom through the box body vibration disc 11, slides downwards to the front part of the box body sliding groove 131 along the box body conveying channel 12, the piston rod of the box body pushing cylinder 14 extends out, and the box body pushing block 15 pushes the box body 081 into the box body bearing hole 024. After the box body 081 is pushed into the box body bearing hole 024, a piston rod of a box body clamping cylinder (micro direct-acting cylinder) 023 extends out to clamp the box body 081 in the box body bearing hole 024.

After the box body 081 is clamped, whether the bottom surface of the box body 081 is completely contacted with the bottom surface of the box body bearing hole 024 needs to be detected. In the box body clamping detection station M2, the box body clamping detection module 20 comprises a diffuse reflection photoelectric sensor 21(PM08-D03NO), the lower parts of the mounting bracket 22 and the mounting bracket 22 are fixed on the bedplate 01, the diffuse reflection photoelectric sensor 21 is fixed on the upper part of the mounting bracket 22 in a height-adjustable manner and faces to a box body 081 on the box body clamping detection station M2, the height of the diffuse reflection photoelectric sensor 21 corresponds to the height of the upper edge of the box body 081, and the output end of the diffuse reflection photoelectric sensor 21(PM08-D03NO) is connected with the PLC 07. If the bottom surface of the box body 081 is not completely contacted with the bottom surface of the box body bearing hole 024, the height of the upper edge of the box body 081 exceeds the set height, the diffuse reflection photoelectric sensor 21 outputs an abnormal signal, and the PLC 07 gives an alarm and stops the operation of the equipment.

As shown in fig. 10 to 12, the box body 081 has 4 protruding ribs 084 inside, and the 4 protruding ribs 084 on the box body 081 are matched with the cylindrical shank of the rod-shaped cutter 09 to fix the cylindrical shank of the rod-shaped cutter 09 in the inner cavity of the box body 081.

As shown in fig. 18, the tool clamping module 40 includes a linear module 41, a first gripper 40A, and a second gripper 40B. The linear module 41 is horizontally fixed to the platen 01 by two legs 42, and the first gripper 40A and the second gripper 40B are separately installed on the slider 411 of the linear module 41 in the axial direction of the linear module 41.

The first clamping jaw 40A comprises a lifting cylinder 43, a transverse cylinder 44 and a pneumatic clamping jaw 45, wherein a cylinder body of the lifting cylinder 43 is fixed on the sliding block 411 of the linear module 41, a cylinder body of the transverse cylinder 44 is horizontally fixed at the lower end of a piston rod of the lifting cylinder 43, and the pneumatic clamping jaw 45 is vertically fixed at the front end of the piston rod of the transverse cylinder 44. The second clamping hand 40B comprises a lifting cylinder 46 and a pneumatic clamping jaw 47, wherein the cylinder body of the lifting cylinder 46 is fixed on the sliding block 411 of the linear module 41, and the pneumatic clamping jaw 47 is vertically fixed at the lower end of the piston rod of the lifting cylinder 46.

As shown in fig. 16 and 17, the tool pan moving module 30 includes a linear module 31, the linear module 31 is fixed to the platen 01, and an axis of the linear module 31 is orthogonal to an axis of the linear module 41 of the tool gripping module 40. Three cutter heads 32 for bearing rod-shaped cutters 09 with different specifications are placed on a tray 33, the tray 33 is fixed on a sliding block 311 of a linear module 31, the cutters 09 on the cutter heads 32 are arranged in a matrix mode, the row spacing and the column spacing of the matrix are the same, the row or the column of the matrix is parallel or orthogonal to the axis of the linear module 31, the included angle between the axis of a transverse cylinder 44 and the row or the column of the matrix is 45 degrees, the cutters are clamped from the diagonal direction of the rectangle, and a large working space can be obtained by a pneumatic clamping jaw 45. The cutter head moving module 30 is provided with three cutter heads 32 for bearing rod-shaped cutters 09 with different specifications, so that the equipment can be conveniently suitable for packaging the rod-shaped cutters with different specifications. The cutter head moving module 30 moves the cutter head 32 along its own axis, and the feeding of the cutter head 32 is realized during the clamping of the workpiece by the tool clamping module 40.

As shown in fig. 19, the tool edge detection module 50 is mounted on the platen 01, and is disposed between the cutter head 32 and the tray body 021, and mainly functions to detect whether the edge portion of the tool 09 is acceptable. The tool edge detection module 50 includes a correlation optical outer diameter measuring instrument 51, a tool rotation mechanism 50A, and a lifting mechanism 52, and the tool rotation mechanism 50A is disposed between a transmitter and a receiver of the optical outer diameter measuring instrument 51. The signal output end of the optical outer diameter measuring instrument 51 is connected with the PLC 07.

The cutter rotating mechanism 50A comprises a supporting seat 53, a pressing air cylinder 54, an air cylinder seat 55, a pressing rubber wheel 56, a rubber wheel motor 57, a supporting seat 53 and an air cylinder seat 55 which are respectively fixed on the bedplate 01, wherein the upper part of the supporting seat 53 is provided with a cutter inserting hole 531 which is vertically arranged, the rear side of the cutter inserting hole 531 is provided with a V-shaped seat made of hard alloy, the bottom of the cutter inserting hole 531 is provided with a supporting plate (not shown in the figure) for supporting the bottom end of a cutter 09, the V-shaped seat made of hard alloy has good wear resistance, and the wear to the cutter inserting hole 531 when the.

The support base 53 has a groove 532 for the pressing rubber roller 56 to enter in at the front side of the cutter insertion hole 531, and the groove 532 communicates with the middle of the cutter insertion hole 531. The pressing air cylinder 54 is fixed on the upper part of the air cylinder seat 55, a piston rod of the pressing air cylinder 54 faces the groove 532, the rubber wheel motor 57 is vertically fixed at the front end of the piston rod of the pressing air cylinder 54, and the pressing rubber wheel 56 is fixed at the upper end of a main shaft of the rubber wheel motor 57.

The height of the cutting edges of the cutters with different specifications is different, and the lifting mechanism 52 is used for changing the height of the optical outer diameter measuring instrument 51 so as to adapt to the cutters with different specifications. The base of the elevating mechanism 52 is mounted on the platen 01. The optical outside diameter measuring instrument 51 is horizontally mounted on the elevating mechanism 52 and positioned above the support base 53.

The first gripper 40A and the second gripper 40B operate synchronously, and the first gripper 40A grips the tool 09 from the cutter head 32, and transfers the tool to the tool rotating mechanism of the tool edge detection module 50 for detection. Meanwhile, the second gripper 40B grips the detected tool 09 from the tool rotating mechanism, moves the tool above the empty magazine 081 where the tool is waiting to be inserted, and inserts the tool into the magazine 081 where the tool is to be loaded, at the tool inserting station M3.

The pneumatic gripper 45 of the first gripper 40A grips the tool 09 from the cutter head 32, then moves the tool above the support base 53 of the tool rotation mechanism 50A, and inserts the tool 09 with its edge portion facing upward into the tool insertion hole 531; the rubber wheel motor 57 drives the pressing rubber wheel 56 to rotate, the piston rod of the pressing air cylinder 54 extends forwards, the rim of the pressing rubber wheel 56 enters the groove 532 of the supporting seat 53 to drive the cutter 09 to rotate, the optical outer diameter measuring instrument 51 transmits the outer diameter data of the blade part of the cutter 09 to the PLC 07, and if the PLC 07 receives a signal that the diameter of the blade part of the cutter 09 is abnormal, the PLC 07 gives an alarm and stops the operation of the equipment.

As shown in fig. 20, the tool-in-place detecting module 60 includes a backlight 61, a digital camera 62, a camera elevating mechanism 63, and a backlight elevating mechanism 64, the backlight 61 is mounted on the platen 01 via the backlight elevating mechanism 64, and the digital camera 62 is mounted on the platen 01 via the camera elevating mechanism 63. The tool clamping module 40 inserts the tool into the magazine 081, and then moves the tool 09 to the tool mounting position detection station M4 by the tray 021. At the tool mounting position detecting station M4, the backlight 61 is disposed behind the tool 09, and the digital camera 62 is disposed in front of the tool. The two are oppositely arranged.

The signal output end of the digital camera 62 is connected with the PLC 07. The digital camera 62 transmits the position image data of the tool 09 to the PLC controller 07, and if the PLC controller 07 receives a signal that the position image data of the tool 09 is abnormal, the PLC controller 07 gives an alarm and stops the operation of the apparatus.

As shown in fig. 3 and 11, the upper cover mounting module 70 includes an upper cover vibration tray 70C, an upper cover conveyance path 70D led out from the upper cover vibration tray 70C, an upper cover receiving mechanism 70A, and an upper cover mounting mechanism 70B.

The upper lid receiving mechanism 70A includes a horizontal cylinder 73, a cylinder block 74, an upper lid conveyance path stopper 75, a lift cylinder 76, and an upper lid receiving block 77. The cylinder body of the transverse cylinder 73 is fixed on the bedplate 01 through a cylinder seat 74, the cylinder bodies of the upper cover conveying channel stop block 75 and the lifting cylinder 76 are fixed at the front end of the piston rod of the transverse cylinder 73, and the upper cover bearing block 77 is fixed at the top end of the piston rod of the lifting cylinder 76. When the piston rod of the lateral cylinder 73 is retracted, the receiving hole 771 of the upper lid receiving block 77 is located right below the outlet of the upper lid conveying passage 70D, and when the piston rod of the lateral cylinder 73 is extended, the upper end of the upper lid conveying passage stopper 75 blocks the downward outlet of the upper lid conveying passage 70D.

The upper cover mounting mechanism 70B comprises a support 71, a transverse air cylinder 72, a lifting air cylinder 78 and a pneumatic clamping jaw 79, wherein the lower part of the support 71 is fixed on the bedplate 01, the cylinder body of the transverse air cylinder 72 is fixed on the upper part of the support 71, the cylinder body of the lifting air cylinder 78 is fixed at the front end of the piston rod of the transverse air cylinder 72, and the pneumatic clamping jaw 79 is fixed at the lower end of the piston rod of the lifting air cylinder 78.

When the piston rod of the transverse cylinder 73 retracts, the receiving hole 771 of the upper cover receiving block 77 is located right below the outlet of the upper cover conveying channel 70D, the opening of the lowest upper cover 082 in the upper cover conveying channel 70D falls downwards into the receiving hole 771 of the upper cover receiving block 77, when the piston rod of the transverse cylinder 73 extends, the upper end of the upper cover conveying channel stopper 75 blocks the downward outlet of the upper cover conveying channel 70D, the upper cover in the upper cover conveying channel 70D is prevented from continuously falling, and the upper cover receiving block 77 and the carried upper cover 082 move right below the clamping jaw of the pneumatic clamping jaw 79. The piston rod of the lift cylinder 76 extends to drive the upper cover receiving block 77 to rise, and the upper portion of the upper cover 082 enters the clamping jaws of the pneumatic clamping jaws 79. After the upper cover 082 is clamped by the pneumatic clamping jaws 79, the piston rod of the lifting cylinder 76 drives the upper cover receiving block 77 to retract, the piston rod of the transverse cylinder 72 extends, and the pneumatic clamping jaws 79 drive the upper cover 082 to transversely move to the upper cover buckling station M5 and are positioned right above the box body 081 where the cutter 09 is inserted. At this time, the piston rod of the lifting cylinder 78 is extended downward, and the upper cover 082 is buckled downward on the box body 081.

As shown in fig. 22, the finished product inspection module 80 includes a diffuse reflection photoelectric sensor 81(PM08-D03NO), the mounting bracket 82 and the lower portion of the mounting bracket 82 are fixed on the bedplate 01, the diffuse reflection photoelectric sensor 81 is fixed on the upper portion of the mounting bracket 82 in a height-adjustable manner, and is driven by the tray body 021 to the knife box 08 of the finished product inspection station M6 after the upper cover is fastened, and the height of the diffuse reflection photoelectric sensor 21 corresponds to the height of the top surface of the upper cover 082.

The signal output end of the diffuse reflection photoelectric sensor 81 is connected with the PLC 07, if the height of the top surface of the upper cover 082 exceeds the set height, namely the upper cover 082 is not buckled in place, the diffuse reflection photoelectric sensor 81 outputs an abnormal signal, and the PLC 07 gives an alarm and stops the operation of the device.

As shown in fig. 23, the finished product grabbing module 90 includes a linear module 91, a lifting cylinder 92, a rotary air claw 93, a code spraying device 94 and a finished product slideway 95, the linear module 91 is horizontally fixed on the bedplate 01 by two support legs 911, and a cylinder body of the lifting cylinder 92 is vertically fixed at the front part of a sliding block 912 of the linear module 91. The cylinder body of the rotary air claw 93 is fixed at the lower end of the piston rod of the lifting cylinder 92, the rotation axis of the rotary air claw 93 is horizontally arranged, and the clamping jaw faces downwards. The code spraying device 94 is fixed on the platen 01 by a bracket 941 and is disposed in front of the rotary air claw 93, and the spray head at the front end of the code spraying device 94 faces backward. The straight line module 91 drives the rotary air claw 93 to move to the finished product grabbing station M7, and when the detected upper side of the knife box 08 is detected, the piston rod of the box body clamping cylinder 023 retracts to loosen the knife box 08. The piston rod of the lifting cylinder 92 extends downward, and the gas claw of the rotary gas claw 93 clamps the upper cover 082 of the knife box 08. The piston rod of the lifting cylinder 92 retracts, and the knife box 08 moves upwards to separate from the box body clamp. The rotary air claw 93 clamps the cutter box 08 to rotate by 90 degrees, the cutter box 08 rotates to the horizontal direction, the sliding block 912 of the linear module 91 drives the rotary air claw 93 and the cutter box 08 to move to the front of a spray head of a code spraying device 94, and the code spraying device 94 sprays product codes to the cutter box 08. After code spraying, the rotating air claw 93 clamps the cutter box 08 to rotate 90 degrees and return to the vertical direction, the sliding block 912 of the linear module 91 drives the rotating air claw 93 and the cutter box 08 to horizontally move to the position above the finished product slideway 95, the air claw of the rotating air claw 93 is opened, and the cutter box 08 falls into the finished product slideway 95 and is conveyed to a container containing finished products or a finished product conveyor belt.

The packaging equipment for the rod-shaped cutters provided by the embodiment of the invention can automatically feed, detect and assemble, and solves the problems that the packaging of the rod-shaped cutters consumes much labor, the packaging efficiency is low, the yield is low, and the market demand cannot be met.