阅读说明：本技术 一种复合防水涂料的智能化灌装设备及其灌装方法 (Intelligent filling equipment and filling method for composite waterproof coating ) 是由 黄向阳 唐志龙 于 2021-07-06 设计创作，主要内容包括：本发明公开了一种复合防水涂料的智能化灌装设备及其灌装方法,包括灌装壳体、进料平台、出料平台、直线型输送带、第一弧线型回送带、第二弧线型回送带、涂料嘴、重量检测组件、封口结构、第一推动机构、密封检测仪、压盖机构、上料机构、第二推动机构和涂料罐；本发明实现了设备的全自动智能灌装、自动化检测其重量、自动化检测气密性,并对检测不合格的产品进行分别重新封装和灌装,保证了产品封装的气密性和灌装的重量,从而提高产品出厂时的合格率。(The invention discloses intelligent filling equipment and a filling method of composite waterproof paint, and the intelligent filling equipment comprises a filling shell, a feeding platform, a discharging platform, a linear conveyer belt, a first arc-shaped conveyor belt, a second arc-shaped conveyor belt, a paint nozzle, a weight detection assembly, a sealing structure, a first pushing mechanism, a sealing detector, a gland mechanism, a feeding mechanism, a second pushing mechanism and a paint tank, wherein the feeding platform is arranged on the filling shell; the invention realizes the full-automatic intelligent filling of the equipment, the automatic weight detection and the automatic air tightness detection, respectively re-encapsulates and fills the products which are detected to be unqualified, and ensures the air tightness of the encapsulation and the weight of the filling of the products, thereby improving the qualification rate of the products when leaving the factory.)

1. The utility model provides an intelligent filling equipment of compound waterproof coating, includes filling casing (1), heater (901), weighing sensor (801), sealed detector (11), linear type conveyer belt (4), first arc type loopback area (5), second arc type loopback area (6), slip surface guardrail (16), scribbles paint can (15), sealing strip, lid (1203), feeding platform (2) and ejection of compact platform (3) branch are located filling casing (1) both sides, filling casing (1) bottom is located in linear type conveyer belt (4), and in feeding platform (2) and ejection of compact platform (3) were located respectively at the both ends of linear type conveyer belt (4), slip surface guardrail (16) set up with filling casing (1) adaptation, a serial communication port, be equipped with in proper order in filling casing (1) and scribble material mouth (7), The coating device comprises a sealing structure (9) and a capping mechanism (12), wherein the coating nozzle (7) is fixedly arranged at one side close to the feeding platform (2), the capping mechanism (12) is arranged at one side close to the discharging platform (3), and the coating nozzle (7) is in through connection with an electromagnetic valve (701) through a pipeline;

the filling shell (1) is symmetrically provided with a feed back port and a first discharge port at two sides close to the sealing structure (9), a second discharge hole is arranged on one side of the filling shell (1) at the sealing structure (9), the first arc-shaped conveyor belt (5) is arranged between the first discharge hole and the feeding platform (2) in a matching way, and the second arc-shaped conveyor belt (6) is arranged between the second discharge hole and the feed back hole in a matching way, the inner end of the linear type conveying belt (4) is connected with a weight detection component (8) used for detecting the weight of the paint tank (15) in an abutting mode, the weight detection assembly (8) is arranged right below the sealing structure (9), the sealing structure (9) is matched with a first pushing mechanism (10) for pushing the coating tank (15) to be separated from the filling shell (1), and the first pushing mechanism (10) is perpendicular to the sealing structure (9);

capping mechanism (12) adaptation is installed and is used for carrying feed mechanism (13) of lid (1203) and is used for promoting second pushing mechanism (14) that scribbles in jar (15) breaks away from filling casing (1), feed mechanism (13) and capping mechanism (12) through connection, second pushing mechanism (14) and capping mechanism (12) perpendicular setting, capping mechanism (12) are located in sealed detector (11) under, and sealed detector (11) locate the inner of linear type conveyer belt (4).

2. The intelligent filling equipment for composite waterproof paint according to claim 1, wherein the sealing structure (9) comprises a first air cylinder (902), a sealing plate (903), a sealing belt roller (904) and an electric waste roller (905), the first air cylinder (902) is fixedly arranged at the top end of the filling shell (1), a piston rod of the first air cylinder (902) is fixedly connected with the sealing plate (903), the sealing belt roller (904) and the electric waste roller (905) are rotatably arranged on two sides of the sealing plate (903), the sealing belt roller (904) and the electric waste roller (905) are connected through a sealing belt transmission, the sealing plate (903) is movably abutted against the sealing belt, and the sealing plate (903) is electrically connected with the heater (901) through a conducting wire.

3. The intelligent filling equipment for composite waterproof paint according to claim 1, wherein the first pushing mechanism (10) comprises a lead screw (1001), a first push rod (1002), a first slide rod (1003) and a servo motor (1004), the lead screw (1001) and the first slide rod (1003) are respectively arranged at two sides of a feed back port of the filling shell (1), one end of the lead screw (1001) is fixedly connected with an output shaft of the servo motor (1004), a groove plate (1005) is sleeved at the outer end of the lead screw (1001) in a threaded manner, a groove is formed in the groove plate (1005), the first push rod (1002) is movably arranged in the groove of the groove plate (1005), a connecting block (1006) is fixedly arranged in the middle of the top end of the groove plate (1005), a second cylinder (1007) is fixedly arranged on the connecting block (1006), and a piston rod of the second cylinder (1007) is fixedly connected with a U-shaped frame (1008), one end of the U-shaped frame (1008) is fixedly connected with the first push rod (1002).

4. The intelligent filling equipment for composite waterproof paint according to claim 1, wherein the capping mechanism (12) comprises a capping housing (1201), a pressure plate (1202), a third cylinder (1205) and two telescopic supporting blocks (1206), the pressure plate (1202) is slidably arranged in the capping housing (1201), a piston rod of the third cylinder (1205) penetrates through the outer wall of the capping housing (1201) to extend into the capping housing and is fixedly connected with the pressure plate (1202), the cover (1203) is movably arranged in the capping housing (1201), the two telescopic supporting blocks (1206) are symmetrically arranged, one end of each telescopic supporting block (1206) close to the capping housing (1201) is fixedly connected with a second sliding rod (1208), one end of each second sliding rod (1208) penetrates through the inner wall of the capping housing (1201) to extend to the outside of the capping housing and is fixedly connected with an anti-falling block (1209), one end of each anti-falling block (1209) is abutted against the outer end of the capping housing (1201), and the outer end of the second sliding rod (1208) is slidably sleeved with a bearing spring (1207), two ends of the bearing spring (1207) are respectively abutted to the telescopic supporting block (1206) and the gland shell (1201), the outer end of the pressing plate (1202) is also movably abutted to a bearing arc sleeve (1204), the bearing arc sleeve (1204) is fixedly connected with the gland shell (1201), the bearing arc sleeve (1204) is movably abutted to the cover (1203), a feeding hole is formed in the side wall of the gland shell (1201), and the feeding hole of the gland shell (1201) is in adaptive through connection with a feeding mechanism (13).

5. The intelligent filling equipment for composite waterproof paint according to claim 4, wherein the feeding mechanism (13) comprises a pushing arc ring (1307), a pushing block (1306), a feeding ring shell (1301), a power housing (1302) and a fourth cylinder (1303), the power housing (1302) is fixedly arranged on the feeding ring shell (1301), the fourth cylinder (1303) is fixedly arranged in the power housing (1302), a piston rod of the fourth cylinder (1303) is fixedly connected with a connecting plate (1304), one side of the connecting plate (1304) far away from the fourth cylinder (1303) is connected with a pushing spring (1305), two ends of the pushing spring (1305) are respectively fixedly welded with the pushing block (1306) and the connecting plate (1304), the pushing block (1306) is slidably connected with the power housing (1306), the pushing block (1306) is fixedly arranged in the middle of the pushing arc ring (1307), the pushing arc ring (1307) is movably abutted against the cover (1203), the cover (1203) is arranged in the feeding ring shell (1301), the feeding ring shell (1301) is provided with a connecting through plate (1308) close to the filling shell (1), the connecting through plate (1308) penetrates through the outer wall of the shell to extend into the shell and is fixedly connected with the gland shell (1201), and the feeding ring shell (1301) is in through connection with a feeding hole of the gland shell (1201) through the connecting through plate (1308).

6. The intelligent filling equipment for composite waterproof paint as claimed in claim 5, wherein the feeding ring shell (1301) is an upper opening.

7. The intelligent filling equipment for composite waterproof paint according to claim 1, wherein the second pushing mechanism (14) comprises a second push rod (1401), a fixed block (1402) and a fifth cylinder (1403), the fifth cylinder (1403) is fixedly arranged on the shell, a piston rod of the fifth cylinder (1403) is fixedly connected with the second push rod (1401) through the fixed block (1402), the second push rod (1401) is movably abutted against the outer end of the paint tank (15), and the fifth cylinder (1403) and the third cylinder (1205) are vertically arranged.

8. The intelligent filling equipment for composite waterproof paint, according to claim 1, wherein the weight detection assembly (8) comprises a fixing plate (802), a detection spring (803) and a pressure measuring block (804), the fixing plate (802) is fixedly arranged on the inner wall of the filling shell (1), the fixing plate (802) is provided with a groove, the weighing sensor (801) is fixedly arranged in the groove of the fixing plate (802), two ends of the detection spring (803) are respectively abutted to the pressure measuring block (804) and the weighing sensor (801), and the pressure measuring block (804) is abutted to the inner end of the linear conveyor belt (4).

9. The filling method of the intelligent filling equipment for the composite waterproof coating material according to claim 1, wherein the filling method of the intelligent filling equipment comprises the following steps:

the method comprises the following steps: placing a paint tank (15) on a linear conveyor belt (4) from a feeding platform (2), enabling the paint tank (15) to move into a filling shell (1) under the transportation of the linear conveyor belt (4), when the paint tank (15) is located in the filling shell (1) and is located right below a paint nozzle (7), controlling an electromagnetic valve (701) to be opened by an external control component and controlling the linear conveyor belt (4) to be closed for a fixed amount of time, when the electromagnetic valve (701) is opened, enabling composite waterproof paint to enter the paint nozzle (7) through the electromagnetic valve (701) and a pipeline, enabling the composite waterproof paint to fall into the paint tank (15) through the paint nozzle (7), and when the fixed amount of time passes, controlling the electromagnetic valve (701) to be closed by the external control component and controlling the linear conveyor belt (4) to be opened, and enabling the linear conveyor belt (4) to continuously transport the paint tank (15);

step two: when the paint tank (15) is located under the sealing structure (9), the weight detection component (8) firstly detects the detection weight of the poured paint tank (15), when the weight detection component (8) detects that the detection weight of the paint tank (15) reaches a preset weight value, the external control component controls the sealing structure (9) to seal a feed port of the paint tank (15) by using a sealing belt, and then after the external control component controls the linear type conveyor belt (4) to be opened, the linear type conveyor belt (4) drives the sealed paint tank (15) to move under the capping mechanism (12);

step three: when the weight detection component (8) detects that the detected weight of the paint tank (15) does not reach a preset weight value, the external control component controls the first pushing mechanism (10) to push the paint tank (15) out of the first discharge hole of the filling shell (1) and onto the first arc-shaped conveyor belt (5), then the first arc-shaped conveyor belt (5) drives the paint tank (15) to return to the feeding platform (2), then the paint tank is conveyed to the position right below the paint nozzle (7) through the linear conveyor belt (4), at the moment, the external control component controls the electromagnetic valve (701) to be opened and controls the linear conveyor belt (4) to be closed for variable time, then the paint nozzle (7) adds the composite waterproof paint in the variable time to the paint tank (15), and when the addition of the composite waterproof paint in the variable time by the paint tank (15) is completed, the external control component controls the linear electromagnetic valve (701) to be closed and controls the conveyor belt (4) to be opened, so that the paint tank (15) returns to the position right below the sealing structure (9) again, the weight detection assembly (8) performs weight detection on the paint tank (15) returning to the position of the sealing structure (9) again, when the detection is qualified, the external control assembly controls the sealing structure (9) to seal the feed inlet of the paint tank (15) by using a sealing belt, and then after the external control assembly controls the linear type conveying belt (4) to be opened, the linear type conveying belt (4) drives the sealed paint tank (15) to move to the position right below the capping mechanism (12);

step four: when the sealed paint can (15) is transported to the position right below the capping mechanism (12), the external control component controls the sealing detector (11) to detect the sealing position of the paint tank (15), when the sealing performance of the seal of the paint tank (15) is detected to be qualified, a cover (1203) is placed in the feeding mechanism (13), then the feeding mechanism (13) conveys the cover (1203) to the capping mechanism (12), when the cover (1203) is positioned in the capping mechanism (12), the external control assembly controls the capping mechanism (12) to work and punch the cover (1203) to the top end of the paint tank (15), so that the top end of the paint tank (15) is clamped with the cover (1203), capping of the paint tank (15) is completed, and the capped paint tank (15) is driven by the linear conveyor belt (4) to come out of the discharging platform (3) and is collected and boxed;

step five: when the sealing detector (11) detects the sealing position of the paint tank (15), when the sealing performance of the sealing of the paint tank (15) is detected to be unqualified, the external control component controls the second pushing mechanism (14) to push the paint tank (15) out of the second discharge port of the filling shell (1) and fall onto the second arc-shaped conveyor belt (6), then the sealing belt at the feed port of the paint tank (15) is scraped, then the treated paint tank (15) enters the filling shell (1) from the feed back port under the driving of the second arc-shaped conveyor belt (6), the paint tank (15) is placed under the sealing structure (9) to be resealed, then the sealed paint tank (15) is placed under the capping mechanism (12) under the driving of the linear conveyor belt (4), and the external control component controls the sealing detector (11) again to perform sealing detection, then the coating tank (15) is capped after the tightness detection is qualified, and the coating tank (15) after capping is finished is driven by the linear conveyer belt (4) to come out from the discharging platform (3) and is collected and boxed.

Technical Field

The invention relates to the technical field of filling of composite waterproof coatings, in particular to intelligent filling equipment and a filling method of a composite waterproof coating.

Background

The filling machine moves up and down under the action of the cylinder after the bottle is positioned, and the opening and closing of the valve are controlled by the limit of the bottle mouth, and the product water is filled into the bottle from the water drum to the filling valve through the pipeline, so that the filling precision and the liquid level can be adjusted, and the filling tightness can be ensured;

the waterproof film formed by curing the composite waterproof paint has certain extensibility, elastoplasticity, crack resistance, impermeability and weather resistance, and can play roles in waterproofing, seepage prevention and protection, wherein the composite waterproof paint is an aqueous emulsion liquid, the existing intelligent filling equipment can only automatically fill the composite waterproof paint, the filled paint tank cannot be automatically detected and processed in terms of weight or net content, the existing intelligent filling equipment cannot detect and correspondingly process air tightness after filling and sealing, and when the sealing performance of a feed inlet of the paint tank is poor, gas in the paint tank is communicated with external air, so that water in the paint tank is taken away, and the composite waterproof paint in the paint tank cannot be used after curing;

in view of the above technical drawbacks, a solution is proposed.

Disclosure of Invention

The invention aims to: according to the invention, by arranging the linear type conveying belt, the first arc-shaped conveying belt, the second arc-shaped conveying belt, the coating nozzle, the weight detection assembly, the sealing structure, the first pushing mechanism, the sealing detector, the gland mechanism, the feeding mechanism and the second pushing mechanism, full-automatic intelligent filling of equipment, automatic weight detection and automatic air tightness detection are realized, unqualified products are respectively repackaged and filled, and the air tightness of product packaging and the weight of filling are ensured, so that the qualification rate of the products when leaving a factory is improved, the trust relationship of enterprise cooperation is increased, the economic benefit among enterprises is enhanced, and the problems that the existing intelligent filling equipment cannot detect whether the air tightness and the weight of the unqualified products are qualified or not, and the unqualified products cannot be repackaged and filled are solved.

In order to achieve the purpose, the invention adopts the following technical scheme:

the intelligent filling equipment for the composite waterproof coating comprises a filling shell, a heater, a weighing sensor, a sealing detector, a linear type conveying belt, a first arc-shaped conveying belt, a second arc-shaped conveying belt, a sliding surface guardrail, a coating tank, a sealing belt, a cover, a feeding platform and a discharging platform, wherein the feeding platform and the discharging platform are respectively arranged on two sides of the filling shell;

the filling shell is symmetrically provided with a feed back hole and a first discharge hole at two sides close to the sealing structure, one side of the filling shell at the sealing structure is provided with a second discharge hole, the first arc-shaped feedback belt is installed between the first discharge hole and the feeding platform in an adaptive mode, the second arc-shaped feedback belt is installed between the second discharge hole and the feed back hole in an adaptive mode, the inner end of the linear type conveying belt is connected with a weight detection assembly used for detecting the weight of the paint can in an abutting mode, the weight detection assembly is arranged right below the sealing structure, the sealing structure is adapted with a first pushing mechanism used for pushing the paint can to be separated from the filling shell, and the first pushing mechanism is perpendicular to the sealing structure;

the feeding mechanism that is used for carrying the lid is installed to gland mechanism adaptation and is used for promoting to scribble the second pushing mechanism that the jar breaks away from in the filling casing, feeding mechanism and gland mechanism through connection, second pushing mechanism sets up with gland mechanism is perpendicular, under gland mechanism is located to sealed detector, and sealed detector locates the inner of linear type conveyer belt.

Further, the sealing structure includes first cylinder, closing plate, sealing strip cylinder and electronic waste material cylinder, the fixed top of locating the filling casing of first cylinder, and the piston rod and the closing plate fixed connection of first cylinder, sealing strip cylinder and electronic waste material cylinder rotate and divide the both sides of locating the closing plate, and pass through the sealing strip transmission between sealing strip cylinder and the electronic waste material cylinder and be connected, closing plate and sealing strip activity butt, and the closing plate passes through wire and heater electric connection.

Further, first pushing mechanism includes lead screw, first push rod, first slide bar and servo motor, the both sides of the feed back mouth of filling casing are located respectively to lead screw and first slide bar, and the one end of lead screw and servo motor's output shaft fixed connection, the frid has been cup jointed to lead screw outer end screw thread, the frid is seted up flutedly, first push rod activity is located in the recess of frid, the top middle part fixed mounting of frid has the connecting block, fixed mounting has the second cylinder on the connecting block, the piston rod fixedly connected with U type frame of second cylinder, the one end and the first push rod fixed connection of U type frame.

Further, the gland mechanism comprises a gland shell, a pressing plate, a third cylinder and two telescopic supporting blocks, wherein the pressing plate is arranged in the gland shell in a sliding manner, a piston rod of the third cylinder penetrates through the outer wall of the gland shell to extend into the gland shell and is fixedly connected with the pressing plate, the cover is movably arranged in the gland shell, the two telescopic supporting blocks are symmetrically arranged, one end of each telescopic supporting block, close to the gland shell, is fixedly connected with a second sliding rod, one end of each second sliding rod penetrates through the inner wall of the gland shell to extend to the outer part of the gland shell and is fixedly connected with an anti-falling block, one end of each anti-falling block is abutted against the outer end of the gland shell, a bearing spring is sleeved at the outer end of each second sliding rod in a sliding manner, two ends of the bearing spring are respectively abutted against the telescopic supporting blocks and the gland shell, a bearing arc sleeve is also movably abutted against the outer end of the pressing plate, and is fixedly connected with the gland shell, and the bearing arc sleeve is movably abutted against the cover, the side wall of the gland shell is provided with a feed inlet, and the feed inlet of the gland shell is in adaptive through connection with a feeding mechanism.

Further, the feeding mechanism comprises a pushing arc ring, a pushing block, a feeding ring shell, a power shell and a fourth cylinder, the power shell is fixedly arranged on the feeding ring shell, the fourth cylinder is fixedly arranged in the power shell, a piston rod of the fourth cylinder is fixedly connected with a connecting plate, one side of the connecting plate, which is far away from the fourth cylinder, is connected with a pushing spring, two ends of the pushing spring are respectively welded and fixed with the pushing block and the connecting plate, the pushing block is connected with the power shell in a sliding way, the pushing block is fixedly arranged in the middle of the pushing arc ring, the pushing arc ring is movably abutted with the cover, and the lid is located in the material loading ring shell, the material loading ring shell is close to the filling casing and is equipped with the connection logical board, connect the logical board and run through the casing outer wall and extend to its inside and with gland casing fixed connection, the material loading ring shell is through connecting the feed inlet through connection of logical board and gland casing.

Further, the feeding ring shell is provided with an upper opening.

Further, second pushing mechanism includes second push rod, fixed block and fifth cylinder, the fifth cylinder is fixed to be located on the casing, and the piston rod of fifth cylinder passes through fixed block and second push rod fixed connection, the outer end activity butt of second push rod and coating jar, the fifth cylinder sets up with the third cylinder is perpendicular.

Further, the weight detection assembly comprises a fixing plate, a detection spring and a pressure measuring block, the fixing plate is fixedly arranged on the inner wall of the filling shell, the fixing plate is provided with a groove, the weighing sensor is fixedly arranged in the groove of the fixing plate, the two ends of the detection spring are respectively abutted to the pressure measuring block and the weighing sensor, and the pressure measuring block is abutted to the inner end of the linear type conveying belt.

The filling method of the intelligent filling equipment for the composite waterproof coating specifically comprises the following steps:

the method comprises the following steps: placing a paint tank on a linear conveyor belt from a feeding platform, enabling the paint tank to move into a filling shell under the transportation of the linear conveyor belt, controlling an electromagnetic valve to be opened and controlling the linear conveyor belt to be closed for quantitative time when the paint tank is positioned in the filling shell and under a paint nozzle, enabling composite waterproof paint to enter the paint nozzle through the electromagnetic valve and a pipeline after the electromagnetic valve is opened, enabling the composite waterproof paint to fall into the paint tank through the paint nozzle, controlling the electromagnetic valve to be closed and controlling the linear conveyor belt to be opened by the external control assembly after the quantitative time elapses, and continuously transporting the paint tank by the linear conveyor belt;

step two: when the paint tank is positioned under the sealing structure, the weight detection assembly firstly detects the detection weight of the poured paint tank, when the weight detection assembly detects that the detection weight of the paint tank reaches a preset weight value, the external control assembly controls the sealing structure to seal a feed port of the paint tank by using a sealing belt, and then after the external control assembly controls the linear type conveying belt to be opened, the linear type conveying belt drives the sealed paint tank to move under the gland mechanism;

step three: when the weight detection component detects that the detected weight of the coating tank does not reach a preset weight value, the external control component controls the first pushing mechanism to push the coating tank out of the first discharge port of the filling shell and pushes the coating tank onto the first arc-shaped loopback belt, then the first arc-shaped loopback belt drives the coating tank to return to the feeding platform, and the coating tank is conveyed to the position under the coating nozzle through the linear conveyor belt, at the moment, the external control component controls the electromagnetic valve to be opened and controls the linear conveyor belt to be closed for variable time, then the coating nozzle adds the composite waterproof coating in the variable time to the coating tank, after the coating tank finishes adding the composite waterproof coating in the variable time, the external control component controls the electromagnetic valve to be closed and controls the linear conveyor belt to be opened, so that the coating tank returns to the position under the sealing structure again, and the weight detection component detects the weight of the coating tank returning to the sealing structure again, when the paint tank is qualified, the external control assembly controls the sealing structure to seal the feed port of the paint tank by using a sealing belt, and then the external control assembly controls the linear type conveying belt to open, so that the linear type conveying belt drives the sealed paint tank to move right below the capping mechanism;

step four: when the sealed paint tank is transported to the position under the capping mechanism, the external control assembly controls the sealing detector to detect the sealed position of the paint tank, when the sealing property of the sealed paint tank is detected to be qualified, the cover is placed in the feeding mechanism, then the feeding mechanism conveys the cover to the capping mechanism, when the cover is positioned in the capping mechanism, the external control assembly controls the capping mechanism to work and punch the cover to the top end of the paint tank, so that the top end of the paint tank is clamped with the cover to complete the capping of the paint tank, and the capped paint tank is driven by the linear conveyor belt to come out of the discharging platform and is collected and boxed;

step five: when the sealing detector detects the sealing position of the paint tank, when the sealing performance of the sealing of the paint tank is detected to be unqualified, the external control assembly controls the second pushing mechanism to push the paint tank out of the second discharging port of the filling shell and fall onto the second arc-shaped returning belt, then the sealing belt at the feeding port of the paint tank is scraped, then the processed paint tank enters the filling shell from the returning port under the driving of the second arc-shaped returning belt, the paint tank is arranged under the sealing structure to be resealed, then the sealed paint tank is arranged under the capping mechanism under the driving of the linear conveyer belt, the external control assembly controls the sealing detector to perform sealing detection again, then the paint tank is capped after the sealing performance of the paint tank is detected to be qualified, when the capped paint tank is driven by the linear conveyer belt to come out of the discharging platform, and collecting and boxing the materials.

In summary, due to the adoption of the technical scheme, the invention has the beneficial effects that:

the invention automatically fills a coating tank by arranging a linear conveyer belt, a first arc-shaped conveyor belt, a second arc-shaped conveyor belt, a coating nozzle, a weight detection assembly, a sealing structure, a first pushing mechanism, a sealing detector, a capping mechanism, a feeding mechanism and a second pushing mechanism, detects the weight after filling, enters the next working procedure after detecting the weight, and conveys and fills the coating tank with unqualified weight through the first arc-shaped conveyor belt until the coating tank is qualified in filling, seals a feeding hole of the coating tank with qualified weight, conveys the coating tank after sealing to the capping mechanism, firstly detects whether the coating tank is qualified or not through the sealing detector, enters the next working procedure when the coating tank is qualified in sealing, conveys the coating tank to the sealing structure through the second arc-shaped conveyor belt for resealing when the coating tank is unqualified in sealing, until its leakproofness detects qualified position, carry out the gland processing to it after the leakproofness of coating tank detects qualifiedly, further its leakproofness of reinforcing, the coating tank after the gland then spreads the filling casing through the linear type conveyer belt, the full-automatic intelligent filling of equipment has been realized, its weight of automated inspection, the automated inspection gas tightness, and carry out repackaging and filling respectively to detecting unqualified product, the gas tightness of product encapsulation and the weight of filling have been guaranteed, thereby improve the qualification rate when the product leaves the factory, thereby whether the gas tightness and the weight that current intelligent filling equipment can't detect the coating tank are qualified, and carry out repackaging and the problem of filling to unqualified product.

Drawings

Fig. 1 shows a front view of an intelligent filling plant according to the invention;

fig. 2 is a schematic diagram illustrating an internal structure of the intelligent filling equipment provided by the invention;

fig. 3 shows a top view of an intelligent filling plant according to the invention;

FIG. 4 illustrates a side view provided in accordance with the present invention;

FIG. 5 shows a partial enlarged view at A of FIG. 2;

FIG. 6 shows a schematic structural view of a closure structure provided in accordance with the present invention;

fig. 7 shows a schematic structural view of a first pushing mechanism provided according to the present invention;

figure 8 shows a schematic structural view of a capping mechanism provided in accordance with the present invention;

FIG. 9 shows a partial enlarged view at B of FIG. 8;

FIG. 10 shows a schematic structural view of a loading mechanism provided according to the present invention;

FIG. 11 shows a partial enlarged view at C of FIG. 10;

fig. 12 shows a schematic structural view of a second pushing mechanism provided according to the present invention.

Illustration of the drawings: 1. filling the shell; 2. a feeding platform; 3. a discharge platform; 4. a linear conveyor belt; 5. a first arcuate loop; 6. a second arcuate loop; 7. a coating nozzle; 8. a weight detection assembly; 9. a sealing structure; 10. a first pushing mechanism; 11. a seal detector; 12. a capping mechanism; 13. a feeding mechanism; 14. a second pushing mechanism; 15. a paint tank; 16. a sliding surface guardrail; 701. an electromagnetic valve; 801. a weighing sensor; 802. a fixing plate; 803. detecting a spring; 804. measuring a pressure block; 901. a heater; 902. a first cylinder; 903. a sealing plate; 904. sealing a belt roller; 905. an electrically powered waste drum; 1001. a screw rod; 1002. a first push rod; 1003. a first slide bar; 1004. a servo motor; 1005. a groove plate; 1006. connecting blocks; 1007. a second cylinder; 1008. a U-shaped frame; 1201. a gland housing; 1202. pressing a plate; 1203. a cover; 1204. carrying an arc sleeve; 1205. a third cylinder; 1206. a telescopic supporting block; 1207. a receiving spring; 1208. a second slide bar; 1209. an anti-drop block; 1301. feeding a ring shell; 1302. a power housing; 1303. a fourth cylinder; 1304. a connecting plate; 1305. pushing the spring; 1306. pushing the block; 1307. pushing the arc ring; 1308. connecting the through plate; 1401. a second push rod; 1402. a fixed block; 1403. and a fifth cylinder.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1 to 12, the present invention provides a technical solution:

an intelligent filling device of composite waterproof paint comprises a filling shell 1, a heater 901, a weighing sensor 801, a sealing detector 11, a linear type conveyer belt 4, a first arc type conveyor belt 5, a second arc type conveyor belt 6, a sliding surface guardrail 16, a paint tank 15, a sealing belt, a cover 1203, a feeding platform 2 and a discharging platform 3, wherein the feeding platform 2 and the discharging platform 3 are respectively arranged at two sides of the filling shell 1, the linear type conveyer belt 4 is arranged at the bottom end of the filling shell 1, two ends of the linear type conveyer belt 4 are respectively arranged in the feeding platform 2 and the discharging platform 3, the sliding surface guardrail 16 is matched with the filling shell 1, the linear type conveyer belt 4, the first arc type conveyor belt 5 and the second arc type conveyor belt 6 are all used for transporting the paint tank 15, a paint nozzle 7, a sealing structure 9 and a capping mechanism 12 are sequentially arranged in the filling shell 1, the paint nozzle 7 is fixedly arranged at one side close to the feeding platform 2, the capping mechanism 12 is arranged at one side close to the discharging platform 3, the coating nozzle 7 is connected with an electromagnetic valve 701 through a pipeline in a run-through manner, the outer end of the electromagnetic valve 701 is externally connected with the composite waterproof coating through a pipeline, the composite waterproof coating enters the coating nozzle 7 through the electromagnetic valve 701, the coating nozzle 7 fills the composite waterproof coating into the coating tank 15, and the electromagnetic valve 701 is a switch for controlling the composite waterproof coating to enter the spraying nozzle;

the filling shell 1 is symmetrically provided with a feed back port and a first discharge port at two sides close to the sealing structure 9, one side of the filling shell 1 at the sealing structure 9 is provided with a second discharge port, the first arc-shaped conveyor belt 5 is installed between the first discharge port and the feeding platform 2 in an adaptive manner, the second arc-shaped conveyor belt 6 is installed between the second discharge port and the feed back port in an adaptive manner, the inner end of the linear conveyor belt 4 is abutted with a weight detection assembly 8 for detecting the weight of a coating can 15, the weight detection assembly 8 is arranged right below the sealing structure 9, and the weight detection assembly 8 is used for detecting the weight of the coating can 15 after filling;

the sealing structure 9 is adapted with a first pushing mechanism 10, the first pushing mechanism 10 is arranged perpendicular to the sealing structure 9, the first pushing mechanism 10 is used for pushing the paint tank 15 out of the filling housing 1 and pushing the paint tank out of the first discharging port, the sealing structure 9 is used for sealing the sealing band and the feeding port of the paint tank 15 to ensure the sealing performance inside the paint tank 15, the capping mechanism 12 is adapted with a feeding mechanism 13 and a second pushing mechanism 14, and the capping mechanism 12 is used for stamping the cover 1203 to the feeding port of the paint tank 15;

the feeding mechanism 13 is connected with the capping mechanism 12 in a penetrating manner, the feeding mechanism 13 is used for conveying the cap 1203 to the capping mechanism 12, the second pushing mechanism 14 is arranged perpendicular to the capping mechanism 12, the second pushing mechanism 14 is used for pushing the paint tank 15 to be separated from the filling shell 1 and be pushed out from the second discharge port, the seal detector 11 is arranged right below the capping mechanism 12, the seal detector 11 is arranged at the inner end of the linear conveyor belt 4, the seal detector 11 is used for detecting the sealing condition of a sealing belt at the feed port of the sealed paint tank 15 so as to ensure the sealing performance inside the paint tank 15, and the seal detector 11 can be selected as an MFY-02 seal tester;

the first cylinder 902 is also electrically connected with an external control component, the second cylinder 1007, the third cylinder 1205, the fourth cylinder 1303, the fifth cylinder 1403, the servo motor 1004, the seal detector 11, the heater 901, the linear conveyor belt 4, the first arc-shaped conveyor belt 5 and the second arc-shaped conveyor belt 6 are electrically connected with the external control component, and the external control component is used for respectively controlling the opening and closing of the first cylinder 902, the second cylinder 1007, the third cylinder 1205, the fourth cylinder 1303, the fifth cylinder 1403, the servo motor 1004, the seal detector 11, the heater 901, the linear conveyor belt 4, the first arc-shaped conveyor belt 5 and the second arc-shaped conveyor belt 6;

the sealing structure 9 comprises a first air cylinder 902, a sealing plate 903, a sealing strip roller 904 and an electric waste roller 905, wherein the first air cylinder 902 is fixedly arranged at the top end of the filling shell 1, a piston rod of the first air cylinder 902 is fixedly connected with the sealing plate 903, the sealing strip roller 904 and the electric waste roller 905 are rotatably arranged on two sides of the sealing plate 903 respectively, the sealing strip roller 904 and the electric waste roller 905 are in transmission connection through a sealing strip, the sealing plate 903 is movably abutted against the sealing strip, the sealing plate 903 is electrically connected with the heater 901 through a lead, the external control component controls the first air cylinder 902 to be opened, the piston rod of the first air cylinder 902 drives the sealing plate 903 to move downwards and abut against the sealing strip, and then the sealing strip is pushed to a feed port at the top end of the coating can 15 by the sealing strip, so that the feed port of the sealing strip can 15 is sealed, and the sealing performance of the coating can 15 is ensured;

the first pushing mechanism 10 comprises a screw rod 1001, a first push rod 1002, a first slide rod 1003 and a servo motor 1004, the screw rod 1001 and the first slide rod 1003 are respectively arranged on two sides of a feed back port of the filling shell 1, one end of the screw rod 1001 is fixedly connected with an output shaft of the servo motor 1004, a groove plate 1005 is sleeved on the outer end of the screw rod 1001 in a threaded manner, a groove is formed in the groove plate 1005, the first push rod 1002 is movably arranged in the groove of the groove plate 1005, a connecting block 1006 is fixedly arranged in the middle of the top end of the groove plate 1005, a second air cylinder 1007 is fixedly arranged on the connecting block 1006, a piston rod of the second air cylinder 1007 is fixedly connected with a U-shaped frame 1008, and one end of the U-shaped frame 1008 is fixedly connected with the first push rod 1002;

when the content in the filled coating material tank 15 is insufficient, the external control component controls the servo motor 1004 to work, the servo motor 1004 drives the screw rod 1001 fixed with an output shaft of the servo motor to rotate, the screw rod 1001 drives the groove plate 1005 in threaded connection with the screw rod to move downwards after rotating, the groove plate 1005 moves downwards to a proper position, the external control component controls the second air cylinder 1007 to work, the second air cylinder 1007 indirectly controls the first push rod 1002 fixedly connected with a piston rod of the second air cylinder to move horizontally after working, the screw rod 1001 is perpendicular to the first push rod 1002, then the first push rod 1002 is abutted to push the coating material tank 15 with insufficient content, the coating material tank 15 with insufficient content is pushed out of the filling shell 1 from a second discharge port, so that the composite waterproof coating material is refilled, the coating material tank 15 is screened and refilled, and the net content of a product is ensured;

the gland mechanism 12 comprises a gland housing 1201, a pressure plate 1202, a third cylinder 1205 and two telescopic supporting blocks 1206, the pressure plate 1202 is slidably arranged in the gland housing 1201, a piston rod of the third cylinder 1205 extends into the gland housing 1201 through the outer wall of the gland housing 1201 and is fixedly connected with the pressure plate 1202, the cover 1203 is movably arranged in the gland housing 1201, the two telescopic supporting blocks 1206 are symmetrically arranged, one end of the telescopic supporting block 1206 close to the gland housing 1201 is fixedly connected with a second sliding rod 1208, one end of the second sliding rod 1208 extends to the outside through the inner wall of the gland housing 1201 and is fixedly connected with an anti-falling block 1209, one end of the anti-falling block 1209 is abutted with the outer end of the gland housing 1201, the outer end of the second sliding rod 1208 is slidably sleeved with a bearing spring 1207, two ends of the bearing spring 1207 are abutted with the telescopic supporting block 1206 and the gland housing 1201 respectively, the outer end of the pressure plate 1202 is also movably abutted with a bearing arc sleeve 1204, and the bearing arc sleeve is fixedly connected with the gland housing 1201, the bearing arc sleeve 1204 is movably abutted against the cover 1203, a feed port is formed in the side wall of the gland shell 1201, and the feed port of the gland shell 1201 is in fit and through connection with the feeding mechanism 13;

when the cover 1203 enters the capping mechanism 12 from the feeding mechanism 13, and the paint can 15 is located right below the cover 1203, the external control component controls the third cylinder 1205 to work, then a piston rod of the third cylinder 1205 drives the fishing area fixing pressure plate 1202 to punch downwards, then the pressure plate 1202 punches the cover 1203, so that the cover 1203 moves downwards and extrudes the two telescopic supporting blocks 1206 to move back and forth, then the cover 1203 is clamped and fixed with the top end of the paint can 15, so that the cover 1203 is capped and sealed, and the sealing performance of the paint can 15 is further ensured;

the feeding mechanism 13 comprises a pushing arc ring 1307, a pushing block 1306, a feeding ring shell 1301, a power shell 1302 and a fourth cylinder 1303, wherein the power shell 1302 is fixedly arranged on the feeding ring shell 1301, the feeding ring shell 1301 is provided with an upper opening, the fourth air cylinder 1303 is fixedly arranged in the power housing 1302, a piston rod of the fourth air cylinder 1303 is fixedly connected with a connecting plate 1304, one side of the connecting plate 1304, which is far away from the fourth air cylinder 1303, is connected with a pushing spring 1305, two ends of the pushing spring 1305 are respectively welded and fixed with a pushing block 1306 and the connecting plate 1304, the pushing block 1306 is slidably connected with the power housing 1302, the pushing block 1306 is fixedly arranged in the middle of the pushing arc ring 1307, the pushing arc ring 1307 is movably abutted with the cover 1203, the cover 1203 is arranged in the feeding ring shell 1301, the feeding ring shell 1301 is provided with a connecting through plate 1308 close to the filling shell 1, the connecting through plate 1308 extends into the feeding ring shell through the outer wall of the shell and is fixedly connected with the gland shell 1201, and the feeding ring shell 1301 is in through connection with the feeding hole of the gland shell 1201 through the connecting through plate 1308;

placing a plurality of covers 1203 in an upper feeding ring shell 1301 from an upper opening, controlling a fourth air cylinder 1303 to work by an external control assembly, driving a piston rod of the fourth air cylinder 1303 to move towards a pushing block 1306 by a connecting plate 1304 fixed with the fourth air cylinder, enabling the connecting plate 1304 to give high elastic force to the pushing block 1306 through a pushing spring 1305, driving a pushing arc ring 1307 fixed with the pushing block 1306 to push the cover 1203 positioned at the bottommost end in the feeding ring shell and eject the cover 1203 into a gland shell 1201 after the pushing block 1306 has the elastic force, enabling the elastic force carried by the cover 1203 to impact a receiving arc sleeve 1204, and enabling the receiving arc sleeve 1204 to eliminate the force;

the second pushing mechanism 14 comprises a second push rod 1401, a fixed block 1402 and a fifth cylinder 1403, the fifth cylinder 1403 is fixedly arranged on the shell, a piston rod of the fifth cylinder 1403 is fixedly connected with the second push rod 1401 through the fixed block 1402, the second push rod 1401 is movably abutted with the outer end of the paint tank 15, the fifth cylinder 1403 is vertically arranged with the third cylinder 1205, the fifth cylinder 1403 is controlled by an external control component to work, then the fifth cylinder 1403 drives the second push rod 1401 fixedly connected with the piston rod of the fifth cylinder to work, the second push rod 1401 moves towards the paint tank 15 until the second push rod 1401 pushes the paint tank 15 out of the filling shell 1 from the second discharge port, then the sealing tape is scraped off, and the sealing tape is resealed;

weight detection subassembly 8 includes fixed plate 802, detect spring 803 and pressure cell 804, fixed plate 802 is fixed to be located filling casing 1 inner wall, fixed plate 802 is seted up flutedly, load cell 801 is fixed to be located in the recess of fixed plate 802, the both ends of detecting spring 803 abut respectively pressure cell 804 and load cell 801, and pressure cell 804 abuts in the inner of linear conveyor belt 4, when coating jar 15 is located sealing structure 9 under, coating jar 15 gives the decurrent gravity of pressure cell 804 and makes it extrude detection spring 803 downwards, it is shrink by the extrusion to detect spring 803, thereby make pressure sensor 801 sense the pressure size, thereby obtain the weight of coating jar 15.

The technical scheme is integrated:

the invention automatically fills a coating tank 15 by arranging a linear conveyer belt 4, a first arc-shaped conveyor belt 5, a second arc-shaped conveyor belt 6, a coating nozzle 7, a weight detection assembly 8, a sealing structure 9, a first pushing mechanism 10, a sealing detector 11, a capping mechanism 12, a feeding mechanism 13 and a second pushing mechanism 14, detects the weight after filling, and enters the next step after detecting the weight, the coating tank 15 with unqualified weight is re-conveyed and filled by the first arc-shaped conveyor belt 5 until the coating tank 15 is qualified in filling, the coating tank 15 with qualified weight seals a feeding hole thereof, the sealed coating tank 15 is conveyed to the capping mechanism 12, the sealing detector 11 firstly detects whether the sealing performance of the coating tank is qualified, and enters the next step when the sealing performance of the coating tank 15 is qualified, and when the sealing performance of the coating tank 15 is unqualified, the paint can 15 is transported by the second arc-shaped conveyor belt 6 to the sealing structure 9 for resealing, until the tightness test thereof is passed, the coating tank 15 is capped after the tightness detection of the coating tank is qualified, the tightness of the coating tank is further enhanced, the capped coating tank 15 is transmitted out of the filling shell 1 through the linear type conveying belt 4, the full-automatic intelligent filling, the automatic weight detection and the automatic air tightness detection of the equipment are realized, and respectively repackaging and filling the products which are detected to be unqualified, ensuring the air tightness of the product packaging and the filling weight, thereby improving the qualification rate of products when leaving factories, increasing the trust relationship of enterprise cooperation, enhancing the economic benefit among enterprises, therefore, the problems that the existing intelligent filling equipment cannot detect whether the air tightness and the weight of the existing intelligent filling equipment are qualified or not, and unqualified products cannot be repackaged and filled are solved.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.